SUBHASH M. PATIL
Mobile: 09850886261 /09368069244
Email: subhashmpatil@rediffmail.com/subhashmpatil15@gmail.com
Seeking assignments in production, Manufacturing Engineering, New Product Development, Project Management ,
Operations with a reputed organization preferably in the Auto-ancillary / OEMs industry
Location Preference: Any Where in India
Profile Snapshot
Nearly 20.8 years of experience in
Project Management New Product Development Production Management
Quality Control Process Enhancement Vendor Management
• Presently associated with DVS industries pvt Ltd., as DGM OPERATIONS.
• Expertise in:
• Optimizing man & machine utilization to achieve pre-set production targets; maintaining new process concepts for
production optimization, yielding improvement and formulating guidelines for the sequencing of manufacturing
activities on the assembly line & shop floor processes.
• New component development.
• Worked on 3 Green field projects & in machine shop of Forging, Casting (ferrous & Non Ferrous )i.e CI,SG iron,
Aluminum, Bronze/Copper.
• Time Plan , APQP & PPAP for new component development.
• Process Planning & execution of new component line .
• Customer handling for new component development.
• Components developed (Crank shaft 23 types, Gears, Hub assemblies, Cylinder head, Block, Crank case, axle arm, Trum
plate, Fly wheel, Bushes, Frames, lift arms, Hubs, Connecting rod, Differential Carrier, Diff cases, Flywheel, Break
discs ,yoke )
• Demonstrated abilities in achieving cost savings across assignments.
• Deft in applying total quality management tools such as TQM,Kaizen, Six Sigma & Seven QC Tools; strong exposure in
assuring all products produced represent the best-in quality & reliability attainable by establishing effective quality
assurance systems, processes and measures
• An effective communicator with excellent relationship management skills and strong analytical, problem solving &
organizational abilities
Areas of Expertise
New Product Development
• RFQ handling
• Capex planning for new project. Work with CFT for execution of new projects.
• Preparation & submission of APQP & PPAP documents.
• Selection & prove out of machines, Fixtures, Tooling ,Gauges, Material Handling system, Packing systems .
• Sample approval, PPAP submission & series production
• Process capability study for critical parameter.
• Facilitating new product development with key focus on QCD (Quality, Control & Delivery) and preparing process
control documents
• Implementing standard operating procedure / work instruction on shop floor for each operations
Production Planning & Execution
• Handling production related tasks including planning, control and troubleshooting of machine.
• Optimizing man & machine utilization to achieve pre-set production targets; maintaining new process concepts for
production optimization, yielding improvement and formulating guidelines for the sequencing of manufacturing
activities on the assembly line & shop floor processes.
Process Management & Control/ Vendor Management
• Executing innovative systems and processes for enhanced monitoring and control of resources and improved delivery
of customer service; executing cost saving techniques/ measures and modifications to achieve substantial reduction in
O&M expenditures and work within the budget
• Preparing schedule from the stage of purchase to vendor development mentioning exact delivery period; identifying
requirement of raw materials & vendor items as per customer schedule available inventory.
Quality Control
• Establishing quality standards, implementing stringent quality control systems to enhance quality of products &
reducing rejection level through continuous up gradation of ISO to observe better compliance in line with changing
market/ customer requirement
• Implying quality measures of Six Sigma, Seven QC Tools, Statistical Process Control & Kaizen
Organizational Experience
Since Oct’14 DVS industries pvt Limited, Pantnagar as DGM Operations
Role
• Responsible for P & L of machine shop
• Strategy planning & risk Assessments for machine shop
• Production Planning. Machine loading of monthly plan & explore the alternative to achieve the marketing monthly
plan if capacity is not available to achieve the plan.
• Co-ordinate the daily dispatches with final QA dept & Container planning with Marketing to adhere the export
customers dispatch schedules.
• Monthly forging plan & semi finish component plan to be communicated & Daily tracking of the same.
• Weekly review of production plan & actual, Gap Analysis & plan action plan to achieve the Production plan.
• Daily DWM to be conduct & loss analysis done along with stake holders. ( Prod,QA,PPC,ME&Disp )
• Attend daily rejection meeting & communicate rejection to stake holders.
• Communicate & execute customer’s requirement.
• Maintaining Daily WIP in shop floor.
• Monthly rating of Sub Contractor to be done & communicate to them.
• Monthly MIS preparation.
• Capex Planning, New component development
• Managing the selection, trials & approval of new machines for different Products.
• Developing tooling & try-out and new fixture & prove out
• Selection & execution of cost saving projects
• Selection of manpower for Machine shop
• Layout preparation, machine Commissioning & Prove out
Accomplishments
• Pivotal in New component development.
• Pivotal in implementing Model cell,TPM, Kaizen & SPC
• Working on cronical problem .
Since Nov’12 to oct 14 Kalyani Technoforge Ltd., Ranjangaon as Senior Manager- Manufacturing Engineering
Role
• Managing the selection, trials & approval of new machines for different projects
• Developing tooling & try-out and new fixture & prove out
• Conceputualising & executing capacity improvement projects & different cost reduction projects
Accomplishments
• Pivotal in implementing TPM, Kaizen & SPC
• Instrumental in managing the erection to commissioning for Crankshaft Machine Line
• Distinction of working on different project on new component development, crankshaft machine lines, CNC machines,
grinding, etc.
• Successfully developed:
o 2 Piaggio crankshaft machining lines ( 200cc crank shaft assembly & BNA 2cylinder crank shaft )
o FAG 7types components developed ( Inner flange & outer hub of Ertiga, swift, Mahindra & eco )
o VCST 2Nos ring gears.
o LINAMAR 2 gear rings.
• Efficiently faced TS 16949 audit
• Achieved the Highest production 5000crank shaft /month
• Undertook initiatives to enhance operations that led to improvement in Ashok Leyland crank shaft capacity from
200/day to 400/day
Jun’07 to Nov’12 Bajaj Auto Ltd., Pune as Assistant Manager Production
Role
• Accountable for the study of different controls of m/cs & manuals
• Responsible to work in different Cell Crank Case, Cylinder Block, Cylinder Head in Aluminum Shop
Accomplishments
• New component development- crank case, Cylinder Head & Blocks of KTM & pulsar 200 NS
• Imparted training to the cell member on different m/cs
• Efficiently implemented:
o TPM & Kaizen
o Six Sigma Process in cell
• Pivotal in working in different system TPM, SAP & FANUC Robot System
• Distinction of achieving the highest production in Oct’07 i.e., 1, 09,734 vehicles in month
• Initiated productivity improvement in cylinder block cell 120 / hrs to 130/ hrs
• Successfully implemented JH step-7 in Crank case cell
• Undertook crucial initiatives that led to:
o Increase in Cylinder Block cell productivity from 120 to 132/hr.
o Cost reduction for cylinder block machining; where in cylinder head used insert used for fine boring operation
o Crank case cell productivity improvement from 70/hr to 72/hr
May’06- Jun’07 Amtek Auto Ltd., Pune as Deputy Manager Production
Role
• Working on Greenfield project of crankshaft machining line
• Tata 4cylinder crank shaft development from Facing centering upto lapping
• Selection & prove of tooling’s, fixtures & Gauges for crank shaft
• Involved in the study of different controls of m/cs & manuals available in German language
• Responsible for working in CFT for FMEA
Accomplishments
• Instrumental in working on different CNC Controls H&K, Siemens Senumerik 880T
• Contributed significantly towards:
o Setting of grinding machines, Milling, Turning, Mass centering & Balancing machine
o Prove out of tooling’s & fixtures.
o Installation of new centralized coolant system.
Mar’02 - May’06 Alucast Industries Pvt. Ltd., Belgaum as Manager Production
Role
• New Component development of Hub Assembly, Flywheels of Hyundai, Brake disc
• Preparation of APQP & PPAP for new component.
• Approval of process sheet & control plan
• Involved in the selection of tool holders, inserts, milling cutters, grinding wheels & spare parts for machines
• Coordinated with foundries for C.I. Castings, S.G. Iron Castings & Copper Alloy Castings
Accomplishments
• Pivotal in achieving highest production target of the month 20000 bronze bushes/month
• Successfully saved 50% of cycle time by taking new ISCAR tool
• Played a key role in the new development of Hyundai Santro Fly Wheel
• Distinction of managing TUV ISO9000 audit
Previous Experience
Mar’98- Feb’02 Suyaan Transmissions Ltd., Pune as a Sr. Engineer (Production)
Development of 9 types of crank shaft, setting crank shaft line
Jan’95- Feb’98 Bharat Forge Ltd., Pune as Production Engineer/Shift Manager
Professional Enhancements
• Course of CNC programming
• FMEA ,APQP, SPC, CAPA, 5S and Internal Auditor
• Course of AutoCAD 2000
• TS 16949.
• O.E.E . & D.O.E.
Education
1994 DME form Govt. Polytechnic, Kolhapur
Technical Purview
• AMS HMC & VMC, FANUC Robo Drill, TOYODA, LANDIS, MICROMATIC Grinding m/c,s, WIDMA Facing Centering,
Elecropneumatic Press 25t, Thread Rolling MTE, NTC VMC, Ingarsoll Fillet Rolling, Grind Master Super Finishing ,
Hyundai WIVA CNC lathe & VMC
• Lathe Tummaster-35, Enterprise 1550, Sunrise Milling Machine, Hyd. Press Cylindrical Grinder (HMT make), Drilling
Machine, CNC Centre Lathe 1 CNC 500 MKH SENMURIC Control 2 GALAXY Machine MIDAS-6 with FANUC OI TA
Control 3 LMN-Pilataus 25 T Turning Centre.
• Werag Facing, Schenck Mass Balancing CAB 642, Heller RFK200 Pin Milling, Boehinger VDF315 Twin Turret with
Senumerik 810d, Boehinger VDF250 Twin Turret with Senumerik 8000, BFW Milling m/c for Location Milling, Heller
HMC with Uni Pro 90 Controller for IOH,SOH & Both End Opening
• Induction Equipment Induction Hardening m/c , Tempering Furnace, Landis Multiwheels with Senumerik System-3
Controller for Semi Finish & Finish Journal Grinding, Naxos Union Pin Grinder with Senumerik System-3 Controller,
Fortuna Angular & Cylindrical Grinder for fl. O/d, Gear End & Thrust Journal Grinding with H & K Controller, Schenck
Dynamic Balancing m/c CAB 642, Washing m/c, Nagel Super Finishing m/c, Mahr Fein Pruff for Crankshaft Inspection
• Mazak HMC & VMC, MAKINO HMC’s, FANUC Robo Drill, Honing m/c,s, WIDMA Fine Boring m/c, NTC HMC Valve Finish
Cyl. Head
Other Distinctions
• Received National Merit Scholarship during 10th
Standard
• Adjudged as a Runner Up of Basket Ball during inter Diploma Sports held in Satara
IT Skills
• Windows, MS Office, AutoCAD, PowerPoint, CNC Programming & Microsoft Project
Personal Details
Permanent Address: A/P – Lingnoor, Tal – Gadhinglaj, District – Kolhapur – 416502
.
Mailing Address: Flat No.: 2, Build No.: P7’ “Gandhrvnagari”, Opposite to kendriya Vihar, Pune-Nasik Highway,
Moshi, Tal: Haveli: Pune 412105
Date of Birth: 21st
August, 1974
Languages Known: English, Hindi, Marathi and Kannada
Present Salary : 15lacs
Expected Salary : 20lacs
Notice period : 3 Month
Place : subhash patil
Date :
Notice period : 3 Month
Place : subhash patil
Date :

Subhash_21_years___DVS__

  • 1.
    SUBHASH M. PATIL Mobile:09850886261 /09368069244 Email: subhashmpatil@rediffmail.com/subhashmpatil15@gmail.com Seeking assignments in production, Manufacturing Engineering, New Product Development, Project Management , Operations with a reputed organization preferably in the Auto-ancillary / OEMs industry Location Preference: Any Where in India Profile Snapshot Nearly 20.8 years of experience in Project Management New Product Development Production Management Quality Control Process Enhancement Vendor Management • Presently associated with DVS industries pvt Ltd., as DGM OPERATIONS. • Expertise in: • Optimizing man & machine utilization to achieve pre-set production targets; maintaining new process concepts for production optimization, yielding improvement and formulating guidelines for the sequencing of manufacturing activities on the assembly line & shop floor processes. • New component development. • Worked on 3 Green field projects & in machine shop of Forging, Casting (ferrous & Non Ferrous )i.e CI,SG iron, Aluminum, Bronze/Copper. • Time Plan , APQP & PPAP for new component development. • Process Planning & execution of new component line . • Customer handling for new component development. • Components developed (Crank shaft 23 types, Gears, Hub assemblies, Cylinder head, Block, Crank case, axle arm, Trum plate, Fly wheel, Bushes, Frames, lift arms, Hubs, Connecting rod, Differential Carrier, Diff cases, Flywheel, Break discs ,yoke ) • Demonstrated abilities in achieving cost savings across assignments. • Deft in applying total quality management tools such as TQM,Kaizen, Six Sigma & Seven QC Tools; strong exposure in assuring all products produced represent the best-in quality & reliability attainable by establishing effective quality assurance systems, processes and measures • An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities Areas of Expertise New Product Development • RFQ handling • Capex planning for new project. Work with CFT for execution of new projects. • Preparation & submission of APQP & PPAP documents. • Selection & prove out of machines, Fixtures, Tooling ,Gauges, Material Handling system, Packing systems . • Sample approval, PPAP submission & series production • Process capability study for critical parameter. • Facilitating new product development with key focus on QCD (Quality, Control & Delivery) and preparing process control documents • Implementing standard operating procedure / work instruction on shop floor for each operations Production Planning & Execution • Handling production related tasks including planning, control and troubleshooting of machine. • Optimizing man & machine utilization to achieve pre-set production targets; maintaining new process concepts for production optimization, yielding improvement and formulating guidelines for the sequencing of manufacturing activities on the assembly line & shop floor processes. Process Management & Control/ Vendor Management • Executing innovative systems and processes for enhanced monitoring and control of resources and improved delivery of customer service; executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget • Preparing schedule from the stage of purchase to vendor development mentioning exact delivery period; identifying
  • 2.
    requirement of rawmaterials & vendor items as per customer schedule available inventory. Quality Control • Establishing quality standards, implementing stringent quality control systems to enhance quality of products & reducing rejection level through continuous up gradation of ISO to observe better compliance in line with changing market/ customer requirement • Implying quality measures of Six Sigma, Seven QC Tools, Statistical Process Control & Kaizen Organizational Experience Since Oct’14 DVS industries pvt Limited, Pantnagar as DGM Operations Role • Responsible for P & L of machine shop • Strategy planning & risk Assessments for machine shop • Production Planning. Machine loading of monthly plan & explore the alternative to achieve the marketing monthly plan if capacity is not available to achieve the plan. • Co-ordinate the daily dispatches with final QA dept & Container planning with Marketing to adhere the export customers dispatch schedules. • Monthly forging plan & semi finish component plan to be communicated & Daily tracking of the same. • Weekly review of production plan & actual, Gap Analysis & plan action plan to achieve the Production plan. • Daily DWM to be conduct & loss analysis done along with stake holders. ( Prod,QA,PPC,ME&Disp ) • Attend daily rejection meeting & communicate rejection to stake holders. • Communicate & execute customer’s requirement. • Maintaining Daily WIP in shop floor. • Monthly rating of Sub Contractor to be done & communicate to them. • Monthly MIS preparation. • Capex Planning, New component development • Managing the selection, trials & approval of new machines for different Products. • Developing tooling & try-out and new fixture & prove out • Selection & execution of cost saving projects • Selection of manpower for Machine shop • Layout preparation, machine Commissioning & Prove out Accomplishments • Pivotal in New component development. • Pivotal in implementing Model cell,TPM, Kaizen & SPC • Working on cronical problem . Since Nov’12 to oct 14 Kalyani Technoforge Ltd., Ranjangaon as Senior Manager- Manufacturing Engineering Role • Managing the selection, trials & approval of new machines for different projects • Developing tooling & try-out and new fixture & prove out • Conceputualising & executing capacity improvement projects & different cost reduction projects Accomplishments • Pivotal in implementing TPM, Kaizen & SPC • Instrumental in managing the erection to commissioning for Crankshaft Machine Line • Distinction of working on different project on new component development, crankshaft machine lines, CNC machines, grinding, etc. • Successfully developed: o 2 Piaggio crankshaft machining lines ( 200cc crank shaft assembly & BNA 2cylinder crank shaft ) o FAG 7types components developed ( Inner flange & outer hub of Ertiga, swift, Mahindra & eco ) o VCST 2Nos ring gears. o LINAMAR 2 gear rings. • Efficiently faced TS 16949 audit • Achieved the Highest production 5000crank shaft /month • Undertook initiatives to enhance operations that led to improvement in Ashok Leyland crank shaft capacity from 200/day to 400/day
  • 3.
    Jun’07 to Nov’12Bajaj Auto Ltd., Pune as Assistant Manager Production Role • Accountable for the study of different controls of m/cs & manuals • Responsible to work in different Cell Crank Case, Cylinder Block, Cylinder Head in Aluminum Shop Accomplishments • New component development- crank case, Cylinder Head & Blocks of KTM & pulsar 200 NS • Imparted training to the cell member on different m/cs • Efficiently implemented: o TPM & Kaizen o Six Sigma Process in cell • Pivotal in working in different system TPM, SAP & FANUC Robot System • Distinction of achieving the highest production in Oct’07 i.e., 1, 09,734 vehicles in month • Initiated productivity improvement in cylinder block cell 120 / hrs to 130/ hrs • Successfully implemented JH step-7 in Crank case cell • Undertook crucial initiatives that led to: o Increase in Cylinder Block cell productivity from 120 to 132/hr. o Cost reduction for cylinder block machining; where in cylinder head used insert used for fine boring operation o Crank case cell productivity improvement from 70/hr to 72/hr May’06- Jun’07 Amtek Auto Ltd., Pune as Deputy Manager Production Role • Working on Greenfield project of crankshaft machining line • Tata 4cylinder crank shaft development from Facing centering upto lapping • Selection & prove of tooling’s, fixtures & Gauges for crank shaft • Involved in the study of different controls of m/cs & manuals available in German language • Responsible for working in CFT for FMEA Accomplishments • Instrumental in working on different CNC Controls H&K, Siemens Senumerik 880T • Contributed significantly towards: o Setting of grinding machines, Milling, Turning, Mass centering & Balancing machine o Prove out of tooling’s & fixtures. o Installation of new centralized coolant system. Mar’02 - May’06 Alucast Industries Pvt. Ltd., Belgaum as Manager Production Role • New Component development of Hub Assembly, Flywheels of Hyundai, Brake disc • Preparation of APQP & PPAP for new component. • Approval of process sheet & control plan • Involved in the selection of tool holders, inserts, milling cutters, grinding wheels & spare parts for machines • Coordinated with foundries for C.I. Castings, S.G. Iron Castings & Copper Alloy Castings Accomplishments • Pivotal in achieving highest production target of the month 20000 bronze bushes/month • Successfully saved 50% of cycle time by taking new ISCAR tool • Played a key role in the new development of Hyundai Santro Fly Wheel • Distinction of managing TUV ISO9000 audit Previous Experience Mar’98- Feb’02 Suyaan Transmissions Ltd., Pune as a Sr. Engineer (Production) Development of 9 types of crank shaft, setting crank shaft line
  • 4.
    Jan’95- Feb’98 BharatForge Ltd., Pune as Production Engineer/Shift Manager Professional Enhancements • Course of CNC programming • FMEA ,APQP, SPC, CAPA, 5S and Internal Auditor • Course of AutoCAD 2000 • TS 16949. • O.E.E . & D.O.E. Education 1994 DME form Govt. Polytechnic, Kolhapur Technical Purview • AMS HMC & VMC, FANUC Robo Drill, TOYODA, LANDIS, MICROMATIC Grinding m/c,s, WIDMA Facing Centering, Elecropneumatic Press 25t, Thread Rolling MTE, NTC VMC, Ingarsoll Fillet Rolling, Grind Master Super Finishing , Hyundai WIVA CNC lathe & VMC • Lathe Tummaster-35, Enterprise 1550, Sunrise Milling Machine, Hyd. Press Cylindrical Grinder (HMT make), Drilling Machine, CNC Centre Lathe 1 CNC 500 MKH SENMURIC Control 2 GALAXY Machine MIDAS-6 with FANUC OI TA Control 3 LMN-Pilataus 25 T Turning Centre. • Werag Facing, Schenck Mass Balancing CAB 642, Heller RFK200 Pin Milling, Boehinger VDF315 Twin Turret with Senumerik 810d, Boehinger VDF250 Twin Turret with Senumerik 8000, BFW Milling m/c for Location Milling, Heller HMC with Uni Pro 90 Controller for IOH,SOH & Both End Opening • Induction Equipment Induction Hardening m/c , Tempering Furnace, Landis Multiwheels with Senumerik System-3 Controller for Semi Finish & Finish Journal Grinding, Naxos Union Pin Grinder with Senumerik System-3 Controller, Fortuna Angular & Cylindrical Grinder for fl. O/d, Gear End & Thrust Journal Grinding with H & K Controller, Schenck Dynamic Balancing m/c CAB 642, Washing m/c, Nagel Super Finishing m/c, Mahr Fein Pruff for Crankshaft Inspection • Mazak HMC & VMC, MAKINO HMC’s, FANUC Robo Drill, Honing m/c,s, WIDMA Fine Boring m/c, NTC HMC Valve Finish Cyl. Head Other Distinctions • Received National Merit Scholarship during 10th Standard • Adjudged as a Runner Up of Basket Ball during inter Diploma Sports held in Satara IT Skills • Windows, MS Office, AutoCAD, PowerPoint, CNC Programming & Microsoft Project Personal Details Permanent Address: A/P – Lingnoor, Tal – Gadhinglaj, District – Kolhapur – 416502 . Mailing Address: Flat No.: 2, Build No.: P7’ “Gandhrvnagari”, Opposite to kendriya Vihar, Pune-Nasik Highway, Moshi, Tal: Haveli: Pune 412105 Date of Birth: 21st August, 1974 Languages Known: English, Hindi, Marathi and Kannada Present Salary : 15lacs Expected Salary : 20lacs
  • 5.
    Notice period :3 Month Place : subhash patil Date :
  • 6.
    Notice period :3 Month Place : subhash patil Date :