Sunil Vishwakarma is a production management and process optimization professional with over 8 years of experience in operations management, project execution, process optimization, and team leadership. He has extensive experience working in production roles for companies in Saudi Arabia and India. Currently, he works as a Production Engineer and SAP Subject Matter Expert for Bitumat Company Limited in Saudi Arabia, where he has implemented new production lines, optimized processes, improved health and safety standards, and received awards for his performance. Sunil holds a Bachelor's degree in Chemical Engineering and is proficient in MS Office, SAP, and production process documentation.

1. SUNIL DASHRATH VISHWAKARMA
: 00966500746037 / 08149745954 : sunil_v26@rediffmail.com
: https://sa.linkedin.com/pub/sunil-vishwakarma/19/680/454
~ PRODUCTION MANAGEMENT ~ PROCESS OPTIMIZATION~
Location Preference: Gulf / Australia / U.S. & Canada / India / Others
P R O F I L E S N A P S H O T
A dynamic professional with over 8 years of experience in:
~ Operations/ PRDN Management ~ Installation & Commissioning ~Process Optimization
~Budgeting & Cost Control ~Project Execution & Control ~Resource Optimization
~MIS Documentation ~Techno-commercial Proposals ~Team Management
 Gained insightful experience in executing expansion & new plant revamping projects
while meeting business needs in a fast paced, dynamic and globally expanding MNC
environment. Technical & Commercial Comparisons by SWOT Analysis
 Expertise in spearheading production operations and supervising installation &
commissioning activities as per the specified designs
 Instrumental in devising strategic plans & schedules for production activities with focus on
optimum utilization of manpower & materials
 Proficient in analyzing and mapping existing processes to the desired levels (GAP
Analysis), evaluating available technology-based solutions and restructuring/re-engineering the
process to achieve higher levels of efficiency& effectiveness
 Experience in controlling production parameters for ensuring product quality in compliance
with the given standards (ISO Standards & American Standards); implementing Six Sigma,
5s, QMS , TQM & so on
 Analytical, meticulous and quality-oriented professional with an eye for detail
C O R E C O M P E T E N C I E S
 Experience with equipment like Furnaces, HAG's, Ovens, Boilers, etc. & it's Combustion
Process Related Components & Control Systems
 Instrumental in finalizing terms & conditions of contracts, settlement of agreements;
performing analysis to ensure that contracts are finalized within negotiated & agreed-
upon parameters
 Documenting various MIS reports for the top managements perusal and assisting in
critical decision making
 Working with a strong vigilance for any potential hazards by performing regular
inspections and ensuring adherence to health & safety parameters as per the rules &
regulations
 Recommending modifications to minimize escalations & rejections in the production
process; realizing operational efficiencies andcontrolling costs & cycle time
 Building & maintaining healthy business relations with vendors / suppliers and achieving
delivery & service quality norms
O R G A N I Z A T I O N A L E X P E R I E N C E

2. Since Oct’09 Bitumat Company Limited, Saudi Arabia as Production Engineer & SME
(Subject Matter Expert) – SAP
Key Result Areas:
 Implementing project schedules & plans in a timely & effective manner and directing various procedures to increase final
outcome
 Working on SAP (NWBC) System as SME (Subject Matter Expert) & completing activities related to Production (PP Module)
Have also worked in BAAN ERP System
 Directing production team members and introducing efficient methods of production line
 Devising Continuous Improvement Plans (Production, Process Calculations & Modifications)
 Documenting:
o Monthly, quarterly & yearly production/manufacturing performance reports highlighting Comparisons, Root Cause
Analysis for Downtime's Reason with Graphical Representation including departmental KPI's
o Production Detailed Report, Process Monitoring, Downtime Reports, etc. for all Plants including ISO Procedure
Manuals & Work Instructions
o Preparing Technical & Comparison Reports, recommending new manufacturers / suppliers for Set-up as well as
modification of new/existing lines for company’s expansion
 Minimizing downtimes as per Technical Expertise and Maximize Production Output as per design of a specific equipment
 Handling customer complaints for Bitutherm Extruded Polystyrene (XPS) – Thermal Insulation Boards & improved the
problem of Warping, Squareness & Less Compressive Strength
Significant Accomplishments:
 Played a key role in reducing Initial Material, Money & Time Losses by minimizing the Initial wastage of Raw Materials and
Initial setup Time by 50% in the standard operating procedure of XPS Plant while serving as Team Member in Fully
Automated PLC Operated XPS (Thermal Insulation Boards) Line which increased Production Output by 20% in
Waterproofing Membrane Line (Nardini-II)
 Modified initial startup procedure (Operations) procedure & the Change Over Process in XPS Plant which has in-turn
reduced downtime by 3 hrs & 05 hrs respectively
 Received:
o Certificate of Participation from Gulf Oils in Technical Seminar on Heat Transfer Oils in Mar’13
o Certificate of Appreciation for Remarkable Job and Commitment to Safety in the Fire Fighting & Control in Jun’13
 Participated in:
o Technical Seminar of M/s Sabic held in Saudi Plastics & Petrochem International Exhibition in Riyadh, Saudi Arabia.
from 19 – 20th Feb 2014,
o Process and Production Performance Improvements for XPS Line (Eg: Enhanced Production Output by 25% increase),
along-with external XPS Line Consultant
 Prepared technical & comparison reports & recommendations for setup & modification for new & existing XPS lines, after
Visiting India (M/s Useon, China Line & M/s Sunwell Global Ltd., UK Line) running in M/s Owens Corning, Hyderabad &
M/s Supreme Petrochem Ltd., Raigad respectively
 Recognized as "Best Employee of the Year 2013" for my Outstanding Performance, amongst the huge Operations Team
Jul’07 – Sept’09 Crescent Combustion Systems Pvt. Ltd, Mumbai, India as Sales & Technical
Engineer
Products Handled: Burners, Combustion Systems (Air, Oil & Gas Line Components & it's Control Systems
like Ratio, Mass Flow, PID & ON-OFF) and Projects/Systems like revamping & up-
gradation of all types of Furnaces, Ovens, HAG's, etc.
Key Result Areas:
 Managed gamut of activities like delivering presentations, generating leads/enquiries, preparation of techno-commercial
proposals, etc.
 Performed technical & commercial design calculations & cost estimations to complete proposals, which involved sizing &
proper selection of all the components essential for the project
 Participated in International Exhibition in Hyderabad, India and Seminar for promoting Our Company’s Product worldwide
Significant Accomplishments:
 Procured 4 major orders from BHEL, Trichy (Rs. 280 Millions & 0.96 Millions), Chittaranjan Locomotive Works, West
Bengal (14.1 Millions), JSW Steel Ltd., Tarapur (0.26 Millions), Heat Works Engineers, Kurla (USD 46,860) and Kamal Steels
Ltd., Tanzania (1.155 Millions)
 Successfully developed New Customers like Heat Works Engineers, BHEL, Trichy, etc.
 Received appreciation letterfrom DGM, BHEL, Trichy, India forexplaining Burners & Combustion System Technology Correctly

3. P R O J E C T S H A N D L E D
 Conversion / Modification of existing Heat Treatment Furnaces (04 Nos) in M/s BHEL, Trichy from Producer Gas to
LPG/NG Gas worth INR 28 Millions, to increase the efficiency of Combustion Process (Providing High Velocity Burners)
 Installation and Commissioning of Expansion Project (M/s Bitumat Company Limited) of Fully Automated PLC
Operated XPS (Thermal Insulation Boards) and Waterproofing Membrane Line worth $ 80 Millions
 Al-Haitham Project for Implementing SAP System in Company (M/s Bitumat Company Ltd) in 06 Months.
 New PVC Membrane Line Project Finalization from M/s Amut, Italy in Sept 2013 based on Recommendation and
technical comparisons provided
 Selection of New Coriolis Type Mass Flow-Meters for specific applications & further installation & commissioning in Old
Plant – DM01, which has improved metering system, consumption analysis and stock variances
P R O F E S S I O N A L Q U A L I F I C A T I O N
2007 B.E. in Chemical Engineering from University of Mumbai, India with 70%
I T S K I L L S
 Sound knowledge of MS-Office Suite 2003 & 2007
P E R S O N A L D E T A I L S
Date of Birth : 26/06/1985
Languages Known : English, Hindi & Partial Arabic
Address : Bitumat Co. Ltd., 2nd Industrial Area, Al-Taif Street, P. O. Box No: 7487, Dammam – 31462, KSA
Nationality : Indian
Marital Status : Married
Visa Details : Saudi Arabia – PR Visa
Driving License : Yes
No. of Dependents : 01
Passport Details : H0800614