Stupp corporation improved control and gained insight with mes

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When a legacy control system became too difficult to support, Stupp Corporation looked beyond a simple update to a solution that could enforce workflows and help uncover areas of improvement at its steel line pipe facility. A comprehensive software solution with FactoryTalk® ProductionCentre® MES led to a 2 percent increase in yield within the first year. It also provided information to guide capital investment based on ROI. Stupp Corporation will next deploy FactoryTalk® Analytics Scio software to discover even more meaningful data.

Technology

Improved Control and Insight
with MES
Stupp Corporation Systems Upgrades
June 11, 2018

• Chief Information Officer
• 40 years IT experience
• 10 years USAF
Intro
www.stuppcorp.com | the energy-filled company 3
• Client Executive
• 20 years real-time
systems experience

People, Process & Technology
www.stuppcorp.com | the energy-filled company 4
Technology
PeopleProcess
Sweet
Spot
People and Technology
Without Process
Automated chaos and confusion
Poor customer service
Automated
Chaos
People and Process
Without Technology
Frustration and inefficiency
High cost of operation
Frustration
Process and Technology
Without People
Alienation and turnover
Underutilized systems
Alienation
The Art and
Science of
Change
Management
Adapted from "Lean Enterprise Systems,
Using IT for Continuous Improvement,"
www.steadyimprovement.com

The Problem
www.stuppcorp.com | the energy-filled company 5

Where do we start?
www.stuppcorp.com | the energy-filled company 6

The Projects
www.stuppcorp.com | the energy-filled company 7

FactoryTalk® ProductionCentre MES Implementation
www.stuppcorp.com | the energy-filled company 8
QUALITY
MANAGEMENT
MATERIALS
MANAGEMENT
PERFORMANCE
MANAGEMENT
RECIPE
MANAGEMENT
LOT-TRACKING
GENEALOGY
2 Plants
ORDER
MANAGEMENT
VANTAGE POINT
& HISTORIAN
ERP & Controls
Integration
Make to order
1400 pipes/day
Deciding Factor: proved business value for MES

FactoryTalk® ProductionCentre MES Video
www.stuppcorp.com | the energy-filled company 9

Business Systems Update
www.stuppcorp.com | the energy-filled company 10

Data Analytics
www.stuppcorp.com | the energy-filled company 11

SAWH Video
www.stuppcorp.com | the energy-filled company 12

Benefits
www.stuppcorp.com | the energy-filled company 13

Questions
www.stuppcorp.com | the energy-filled company 14
?

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