Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
this process is must in many industries for production.
PPT on fully study about DIE CASTING by M.M.RAFIK.M.M. RAFIK
In this presentation following parameters like Introduction,
History of casting,
Types of Die casting,
Types of Dies are used in Die casting.
Possible Defects in Die casting.
Minimum recommended wall thickness.
Design Rules in Die casting.
Advantages & Disadvantages of die casting.
covered by M.M.RAFIK.
Different types of hot forging manufacturers in IndiaUniqueforgings
We are one of the most eminent manufacturers of hot forging from India. Our every products are made from high quality raw materials, which are durable and excellent quality.
PPT on fully study about DIE CASTING by M.M.RAFIK.M.M. RAFIK
In this presentation following parameters like Introduction,
History of casting,
Types of Die casting,
Types of Dies are used in Die casting.
Possible Defects in Die casting.
Minimum recommended wall thickness.
Design Rules in Die casting.
Advantages & Disadvantages of die casting.
covered by M.M.RAFIK.
Different types of hot forging manufacturers in IndiaUniqueforgings
We are one of the most eminent manufacturers of hot forging from India. Our every products are made from high quality raw materials, which are durable and excellent quality.
Investment Casting Manufacturers Process - Turbo CastTurbo Cast
In this presentation describe about Complete Investment Casting Manufacturers Process and how it works. In this presentation include the formation of the wax injection, pattern removal, assembly, waxing etc...
Casting is one of the oldest manufacturing process in which a liquid metal is poured into a cavity(mould) of desired shape. It is then allowed to solidify. The solidified part is also known as a casting, which is taken out of the mould to complete the process.
...
Slush Casting is a traditional method of permanent mold casting process, where the molten metal is not allowed to completely solidify in the mold. When the desired thickness in obtained, the remaining molten metal in poured out. Slush casting method is an effective technique to cast hollow items like decorative pieces, components, ornaments, etc.
APPLICATIONS
Some casting of pewter is cast using slush casting method. Using pewter and other metals mainly hollow products are casted. Decorative and ornamental objects that are casted are as vase, bowls, candlesticks, lamps, statues, jewelery, animal miniatures, various collectibles etc. Small objects and components for industry like tankard handle, handles for hollow wares, etc.
ADVANTAGES
Slush casting is used to produce hollow parts without the use of cores
The desired thickness can be achieved by pouring our the left over molten metal
A variety of exquisitely designed casting can be casted for decorative and ornamental purpose.
Concepts of rolling, annealing, quenching, drawing, cold working, hot working...Talha Saleem
pictorial Concepts of rolling, annealing, quenching, drawing, cold working, hot working and forging by simple diagrams.
its just basics. (no explanation )
Castings - Aluminum Gravity die casting Processroshnipatel829
"Aluminium die casting processes are hush-hush as Ingot casting or Mould casting.
During the willingly style, head of the line or slight aluminium is appoint
into rolling ore (slab), extrusion alloy (billet) and wire waive ingot which
are as a consequence transformed in semi- and satisfied products... www.alphametalind.com"
Hot forming processes, such as die-casting, investment casting, plaster casting, and sand casting, each provide their own unique manufacturing benefits. Comparing both the advantages and disadvantages of the common types of casting processes can help in selecting the method best suited for a given production run.
Investment Casting Manufacturers Process - Turbo CastTurbo Cast
In this presentation describe about Complete Investment Casting Manufacturers Process and how it works. In this presentation include the formation of the wax injection, pattern removal, assembly, waxing etc...
Casting is one of the oldest manufacturing process in which a liquid metal is poured into a cavity(mould) of desired shape. It is then allowed to solidify. The solidified part is also known as a casting, which is taken out of the mould to complete the process.
...
Slush Casting is a traditional method of permanent mold casting process, where the molten metal is not allowed to completely solidify in the mold. When the desired thickness in obtained, the remaining molten metal in poured out. Slush casting method is an effective technique to cast hollow items like decorative pieces, components, ornaments, etc.
APPLICATIONS
Some casting of pewter is cast using slush casting method. Using pewter and other metals mainly hollow products are casted. Decorative and ornamental objects that are casted are as vase, bowls, candlesticks, lamps, statues, jewelery, animal miniatures, various collectibles etc. Small objects and components for industry like tankard handle, handles for hollow wares, etc.
ADVANTAGES
Slush casting is used to produce hollow parts without the use of cores
The desired thickness can be achieved by pouring our the left over molten metal
A variety of exquisitely designed casting can be casted for decorative and ornamental purpose.
Concepts of rolling, annealing, quenching, drawing, cold working, hot working...Talha Saleem
pictorial Concepts of rolling, annealing, quenching, drawing, cold working, hot working and forging by simple diagrams.
its just basics. (no explanation )
Castings - Aluminum Gravity die casting Processroshnipatel829
"Aluminium die casting processes are hush-hush as Ingot casting or Mould casting.
During the willingly style, head of the line or slight aluminium is appoint
into rolling ore (slab), extrusion alloy (billet) and wire waive ingot which
are as a consequence transformed in semi- and satisfied products... www.alphametalind.com"
Hot forming processes, such as die-casting, investment casting, plaster casting, and sand casting, each provide their own unique manufacturing benefits. Comparing both the advantages and disadvantages of the common types of casting processes can help in selecting the method best suited for a given production run.
This PPT will let you know about metal casting and more specifically about the type of casting that is, Die casting, types of die casting, Cleaning of castings and inspection of casting
Vibration is a mechanical phenomenon whereby oscillations occur about an equilibrium point. The word comes from Latin vibrationem ("shaking, brandishing"). The oscillations may be periodic, such as the motion of a pendulum—or random, such as the movement of a tire on a gravel road. here in this Presentation we can understand various vibration measurement instruments and their principals.
Game theory is the study of mathematical models of strategic interaction between rational decision-makers.The mathematical theory of games was invented by John von Neumann and Oskar Morgenstern (1944). For reasons to be discussed later, limitations in their mathematical framework initially made the theory applicable only under special and limited conditions.Increasingly, companies are utilizing the science of Game Theory to help them make high risk/high reward strategic decisions in highly competitive markets and situations. ... Said another way, each decision maker is a player in the game of business.
RAMJET is a type of jet engine in which the air drawn in for combustion is compressed solely by the forward motion of the aircraft.
A ramjet uses this high pressure in front of the engine to force air through the tube, where it is heated by combusting some of it with fuel.
It is then passed through a nozzle to accelerate it to supersonic speeds. This acceleration gives the ramjet forward thrust.
raoid transverse and feed circut mostly used where two different speeds for operations are needed. example like punch and press, drill etc.
here the main components are reservoir tank, feed pump, one directional flow control valve, 2 DCV (3/2 & 4/3) and double acting cylinder.
in modern world, work which are done by humans are now that places are taken by machines. control system are essential to understand how they work. this is basic of control system and also with the example.
design of hemispherical pressure vessel is most considerable in designing of pressure vessel. in present industry this type of vessels are widely used.
in industries like iron and glass the fluid for hydraulic machines are delivered by multistage pumps. this is the basic introduction for clearing the concept of multi stage pumps.
in simple language inflation is hike in prices. here i covered some topics about inflation.
1.that topics are introduction to inflation.
2.characteristics of inflation
3.types of inflation
power series is the chapter of complex variable and numeric methods.
topics covered are
singular point and its classifications
residue theorem
rouche's theorem
Courier management system project report.pdfKamal Acharya
It is now-a-days very important for the people to send or receive articles like imported furniture, electronic items, gifts, business goods and the like. People depend vastly on different transport systems which mostly use the manual way of receiving and delivering the articles. There is no way to track the articles till they are received and there is no way to let the customer know what happened in transit, once he booked some articles. In such a situation, we need a system which completely computerizes the cargo activities including time to time tracking of the articles sent. This need is fulfilled by Courier Management System software which is online software for the cargo management people that enables them to receive the goods from a source and send them to a required destination and track their status from time to time.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
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CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
2. • INTRODUCTION OF CASTING
• SELECTION OF CASTING PROCESS
• REQUIREMENTS OF CASTING
• TYPES OF CASTING
• STEPS OF CASTING
3. • CASTING:
• MANUFACTURING OF A MACHINE PARTS BY HEATING A METAL OR ALLOY ABOVE ITS
MELTING POINT AND POURING THE LIQUID METAL/ALLOY IN A CAVITY
APPROXIMATELY OF SAME SHAPE AND SIZE AS THE MACHINE PART IS CALLD CASTING
PROCESS.
• AFTER THE LIQUID METAL COOLS AND SOLIDIFIES, IT ACQUIRES THE SHAPE
AND SIZE OF CAVITY AND RESEMBLES THE FINISHED PRODUCT REQUIRED.
• THE DEPARTMENT OF THE WORKSHOP WHERE CASTINGS ARE MADE IS
CALLED FOUNDRY.
4. • Quantity to be produce
• Requirement of the product in terms of surface finish, accuracy,
complexity, etc.
• Physical properties of the material
• Process capability to meet the requirement
• Initial investment required and operational costs
5. 1. PREPARATION OF PATTERN
2. PREPARATION OF MOULD WITH THE HELP OF THE PATTERN
3. MELTING OF METAL OR ALLOY IN A FURNACE
4. POURING OF MOLTEN METAL INTO MOULD CAVITY
5. BREAKING THE MOULD TO RETRIVE THE CASTING
6. CLEANING THE CASTING AND CUTTING OFF RISERS, RUNNERS ETC.
(FETTLING)
7. INSPECTION OF CASTING
6. • Patterns are replicas of the casting required. It is similar in shape and size to
the final product, but not exactly.
• Shrinkage allowance
• Machining allowance
• Draft allowance
• Distortion allowance
• Shake or rapping allowance
7. Solid or single piece pattern
Split pattern
Loose piece pattern
Match plate pattern
Gated pattern
Wood
Metal
Plastic
polystyrene
8. • Mould making is the very important process In casting. A very fine Mould reflects on the
finishing of final casted product.
Green sand mould
Skin dry mould
Dry mould
Core
Core print
Gates
Runners
Risers
9. • For casting, metal has to be heated above its melting point. The heating is
done in a furnace.
• Depending upon the fuel used, the furnaces may be classified as electric, oil
fired or coal fired etc.
• Where metal free from any impurities is required, electric furnaces are used.
• In coal fired and coal fired furnaces, the flame plays upon the hot metal and
the molten metal picks up impurities by coming in contact with flames.
• for non-ferrous metals and alloys, oil fired crucible furnaces are used. The
metal is placed in large graphite crucibles and heated on the outside surface
of crucibles, so that flames don’t come in actual contact with metal.
10. • Ladles which pour the molten metal from beneath the surface are used
• The two main consideration during pouring are the temperature and pouring
rate
• Fluidity of molten metal is more at higher temperature but it results into
more amount of dissolved gases and high temperature also damage the
mould walls and results into poor surface quality of the casting
• To control the amount of dissolved gases low, the temperature should not
be in superheated range
• The pouring rate should be such that solidification does not start and the
cavity is completely filled without eroding mould surface and undue
turbulence.
11. • Casting is taken out of the mould by shaking and the Molding sand is recycled often with
suitable additions.
• Sometimes castings are heat treated to achieve better mechanical properties.
• The remaining sand, some of which may be embedded in the casting, is removed by
means of Shot blasting.
• The excess material in the form of sprue, runners, gates etc., along with the flashes formed
due to flow of molten metal into the gaps is broken manually in case of brittle casting or
removed by sawing and grinding in case of ductile grinding.
• The entire casting is then cleaned by either shot blasting or chemical pickling.
12. Most surface defects can be seen
The casting is filled with pressurized air after closing all the openings
E.g. gear boxes, pressure vessels, look for leaks by submerging in special liquids
Pressurized oil can also be used in some cases
Usually x-rays or g rays
x-ray method is used for voids, on metallic inclusions, porosity, cracks
Defects appear darker than surrounding
13. Ultrasound across the casting
Sound transmitted across homogenous metals
However discontinuities reflect sound back.
Not good for cast iron
To detect invisible surface defects in non magnetic castings
A dye of fluorescent material is sprayed or applied near the surface. The surface is then
wiped and viewed in darkness
Cracks will be visible
Induce magnetic field through section under inspection
Powdered Ferro-magnetic magnetic material is spread onto the surface
Voids or cracks result in abrupt changes in permeability of material – leads to leakage
in magnetic field
Particles concentrate on the disrupted field or on the crack.