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FILTERS & PRODUCTS FOR
COMPRESSORS, VACUUM PUMPS
AND COMPRESSED AIR
S O T R A S
PRODUCT QUALITY SUPPORTED
BY EFFICIENT SERVICE...
Sotras is well established in the filtration industry as one of the leaders
in its field, offering a wide range of standard, high quality products as
well as customised products designed to satisfy specific needs and
requirements thanks to the support of our technical department.
Evidence of the high quality of our products lies in the fact that Sotras
has been cooperating with compressor manufacturers for a long time
and on a regular basis, providing expertise and technical solutions,
developing new products with OEMs, as well as providing assistance
to the numerous small, medium and large firms which are all part of
the wide network of Sotras’ customers all over the world.
This manual presents our standard product specifications
regarding Sotras business units:
Filters and products for compressors
Filters and products for vacuum pumps
Compressed air filter and accessories
and integrates Sotras’ new Customer Service Support Department,which
guarantees a specific and prompt service to customers around the globe.
Sotras help line ++39.011.262.22.22
E-mail: customer.service@sotras.com
or sales@sotras.com
Website address: www.sotras.com
S O T R A S
SOTRAS
S O T R A S
4
FILTERS AND PRODUCTS FOR COMPRESSORS
AIR-OIL SEPARATORS
FILTER HEADS & ADAPTERS
AIR FILTERS
SPIN-ON OIL FILTERS
FILTERS AND PRODUCTS FOR VACUUM PUMPS
DEMISTERS
VACUUM AIR FILTERS
SPIN-ON OIL FILTERS
FILTERS AND PRODUCTS FOR COMPRESSED AIR
COMPRESSED AIR FILTERS
ACCESSORIES
PRATICAL ADVICE
PREMATURE INCREASE IN PRESSURE DIFFERENTIAL
EXCESSIVE USE OF OIL
COLLAPSED SEPARATOR CAUSES
FLASH FIRES
QUALITY CONTROL AND GUARANTEE
QUALITY
GUARANTEE
S O T R A S
5
FILTERS & PRODUCTS
FOR COMPRESSORS
AIR-OIL SEPARATORS
6
During the last century compressed air became associated with many industrial applications and compressor manufacturers focused
their attention on rotary screw and vane compressor whose compression systems use lubricating oil as a coolant.
Hence the necessity of using air/oil separators.
Sotras designs and manufactures separators specifically for installation in rotary screw and rotary vane compressors and they are
available in vertical, horizontal and spin on configurations.
Their purpose is to separate the oil droplets from the compressed air, thereby producing cleaner air and allowing the oil to be
scavenged and re-circulated in the compressor.
Sotras separators are manufactured to satisfy OEM’s needs in terms of:
- Physical principle of air/oil separation
- Element dimensions according to the compressor’s performance and tank dimensions.
- Oil consumption to ensure a correct functional performance
- Use of high grade filtration and separation media to ensure the best quality of clean air needed for industrial applications.
Additionally it is very important to highlight that Sotras separators can be used with all types of oils, whether standard, mineral based,
synthetic or partially synthetic.
In order to decide which is the best separator to be used for a specific compressor, OEMs have to consider what level of separation
needs to be achieved, in other words to target the minimum of parts per million of residual oil content required.
Then a technical solution is needed in order to reduce the oil concentration in the air.
Often OEMs need to consider a pre-separation system, which will reduce the PPM and increase the life of the air/oil separator.
Graph 1
Graph 2
7
S O T R A S
Construction and separation:
Corrosive resistant materials are used in the construction of the air/ oil separators. Careful welding procedures and the use of the latest
twin pack adhesive ensure that the element has high mechanical strength and can endure operating temperature up to 120°C.
Normally, the air and oil mixture passes from the outside to the inside of the separator and the coalescing effect is carried out through
a multi stage separation process resulting in the recovery of the oil and producing clean air.
Pressure drop - Efficiency and Performance
At a nominal working pressure of 7 bar, the pressure drop on a
new element varies between approximately 0.15 and 0.25 bar.
At other working pressures, the pressure drop is proportional to
the air velocity across the separator (graph 2)
By using our separators, the oil carryover after
separation is limited to about 1 to 3 ppm.
The life of the separator depends on many factors:
Type Pressure drop at General specifications
nominal flow rate (bar)
single wrapped 0,16 low production costs, good performance and long life span
double wrapped 0,18 excellent performance on small dimensions or long life span
pleated 0,15 low pressure drop
pleated+wrapped 0,17 low pressure drop and excellent separation levels
with pre-separation fleece 0,2 for applications showing high oil percentage before
separation or under particular environmental conditions
spin on 0,25 for easy maintenance and small flow rates
the designs and regular maintenance of the compressor, clean
environment, working temperature, quality of the air and oil filters.
To ensure maximum separator efficiency, the joints must create a
perfect seal. Experience has shown that through
correct installation and also using the correct type
of oil, Sotras separators can have a life expectancy of
many thousands of hours.
STANDARD SEPARATORS
8
DF 5010
DB 2001
DB 2002
DF 5005
DF 5006
DB 2003
DB 2006
DB 2057
DF 5009
DB 2009
DB 2074
DB 2085
DF 5004
DB 2021
DB 2012
DB 2160
DB 2186
DB 2022
DB 2018
DB 2105
DB 2319
DB 2132
DB 2020
DB 2024
DB 2104
DB 2026
DB 2027
DB 2118
DB 2130
DB 2029
DB 2353
DB 2030
DB 2082
DB 2025
DB 2138
DB 2051
DB 2102
DB 2055
DB 2061
DB 2124
DB 2084
DB 2089
DB 2147
DB 2090
DB 2382
DB 2167
DB 2126
DB 2129
1
1,5
2
2
3
3,5
3,5
3,5
4
4,5
4,5
5
5,5
6,5
7
7
7
8
8,5
9
9
9,5
12
12
12
12,5
14
16
16,5
17
18
19
19,5
20
20
21,5
22
23,5
23,5
25
25,5
28
29
34,5
39
40
43
44
ext
int
int
ext
ext
int
int
int
ext
int
int
int
ext
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
int
6
1
1
6
6
1
1
2
6
1
2
2
6
1
1
3
2
1
1
2
4
2
1
1
2
1
1
2
2
1
5
1
1
1
2
1
2
1
1
2
2
2
1
2
5
2
2
1
76
135
135
96
136
135
170
135
108
170
135
170
136
275
170
170
170
275
220
220
220
170
220
275
220
300
300
220
300
300
300
300
400
275
275
300
300
300
400
220
275
300
300
300
393
300
400
475
M22X1,5
88
88
M24X1,5
M39X1,5
88
122
75
M32X1,5
122
75
108
M39X1,5
219
122
108
108
219
165
157
157
108
165
219
157
243
243
157
219
243
219
243
314
219
210
243
219
243
314
157
210
219
243
219
304
219
314
398
62
165
170
62
99
170
200
170
93
200
170
200
99
328
200
200
200
328
273
273
273
200
273
324
273
348
355
288
345
355
343
355
439
324
325
348
350
355
439
273
325
355
355
355
439
355
439
740
123
140
200
210
177
305
230
160
260
305
200
180
303
250
435
230
230
305
430
230
230
305
600
448
305
445
500
400
305
600
314
660
520
750
400
750
400
820
620
612
500
500
1000
600
510
700
600
900
0
12
12
0
0
12
12
0
0
12
0
0
0
0
12
0
0
12
12
0
0
0
12
12
0
12
12
0
0
12
0
12
0
12
0
12
0
12
0
0
0
0
12
0
5
0
0
19
SOTRAS Ref. h2 (mm)h1 (mm)d4 (mm)d2 (mm)d1 (mm)DrawingTypeNominal flow rate (m3/min)
The table shows some of Sotras standard separators; special types are available on request.
The data is indicative and based on 7 bar working pressure
9
S O T R A S
(DRAW. 3)
DOUBLE WRAPPED
+ FLEECE
(DRAW. 1)
SINGLE
WRAPPED
(DRAW. 2)
DOUBLE
WRAPPED
(DRAW. 4)
PLEATED
(DRAW. 5)
PLEATED
+ WRAPPED
(DRAW. 6)
SPIN-ON
TYPES AND DRAWINGS
int. ext.
FILTER HEADS & ADAPTERS
10
NP 0001
NP 0002
NP 0003
NP 0004
M22X1,5
M24X1,5
M32X1,5
M39X1,5
19,2
19,8
28,1
35,8
14
15
22
30
12
13
19
26,5
M 27X1,5
M27X1,5
1''-1/4 G
1''-1/4 G
16
16
20
20
32
32
41
41
18
18
18
18
5
5
5
5
SOTRAS Ref. h4 (mm)
32
32
50
50
S
DF 5010
DF 5005
DF 5009
DF 5004
DF 5006
Corresp.
separatorh3 (mm)h2 (mm)h1 (mm)d5d4 (mm)d3 (mm)d1 d2 (mm)
For OEMs that use spin on separators but do not make filter heads and adapters in house, we are able to offer different options.
Besides simple separator heads, SOTRAS is also able to provide models with integrated connectors for oil cartridges.
Depending on the OEM’ s requirements it is possible to order the filter head alone or
together with the relevant elements - separator and oil filter.
On request, we have also available heads with thermostatic valves, minimum pressure valves and visual oil indicators.
AIR-FILTERS
11
Besides being able to provide a wide range of adaptable air cartridges, SOTRAS can offer OEMs a series of air filters that do not
require a housing. These filters are recommended for 1 to 12 m3/min flow rates and can be installed vertically or horizontally.
This type of solution offers a low pressure drop and very simple installation and replacement procedures.
(On specific requests we can offer fibreglass or oiled cellulose filtering media).
12
SA 6663
SA 6972
SA 6620
SA 6696
SA 6905
SA 6718
SA 6908
110
110
130
164
164
230
218
51
41
76
76
60
100
78
93
93
125
135
135
116
282
25
25
25
25
25
35
35
1
1
2
4
4
6
12
SOTRAS Ref. Nominal flow rate (m3/min)h2 (mm)h1 (mm)d1 (mm) d4 (mm)
SPIN-ON OIL FILTERS
13
Thanks to its experience in the hydraulic sector, SOTRAS has developed a range of oil
filters, especially suitable for screw and vane compressor applications, bearing in mind that these filters will have to endure sudden
changes and extreme limits in pressure and temperature. The oil filters that SOTRAS offers are usually of the spin-on type and can be
provided with a by pass valve, if it is not already to be found on the heads or in the lubrication circuit.
Generally the most commonly used filtering media is made of cellulose, however fibreglass and metallic mesh versions are available
on request.
Every batch undergoes stringent laboratory performance tests in terms of resistance to cyclic and maximum working pressure.
SH 8118
SH 8113
SH 8152
SH 8153
SH 8112
SH 8119
SH 8154
SH 8155
SH 8143
SH 8146
SH 8147
SH 8149
SH 8107
SH 8110
SH 8150
SH 8144
SH 8114
SH 8108
SH 8145
SH 8109
SH 8196
76
76
76
93
93
93
93
93
96
93
93
108
93
93
93
127
136
108
127
136
93
62
62
62
62
62
62
62
62
62
62
62
62
62
62
62
98
99
93
98
100
62
3/4'' 16-UNF
3/4 16-UNF
3/4'' 16-UNF
3/4'' 16-UNF
3/4 16-UNF
1'' 12-UNF
3/4'' 16-UNF
1'' 12-UNF
3/4'' G
1'' 12-UNF
1'' 12-UNF
1'' 12-UNF
1'' 12-UNF
1'' 12-UNF
M 20X1,5
1'' 1/4 G
1'' 1/2 16-UN
1'' 1/8 -16 UN
1'' 1/4 G
1'' 1/2 16-UN
3/4'' 16-UNF
95
125
140
97
143
143
144
172
146
170
210
210
210
212
212
182
177
260
228
302
58
0,12
0,12
-
-
0,12
0,12
-
-
-
0,12
0,12
0,12
-
-
-
-
-
0,12
-
-
0,12
2,5
2,5
3,5
2,5
2,5
2,5
2,5
2,5
-
2,5
2,5
1,2
2,5
2,5
2,5
-
-
2,5
-
2,5
0,8
15
20
20
25
40
40
40
40
40
45
70
70
70
70
70
80
95
100
150
180
15
SOTRAS Ref.
14
14
35
25
14
14
25
25
14
14
14
14
14
25
30
14
20
14
12
20
14
by pass
Valve (bar)
Non-return
Valve-(bar)h1 (mm)d3d1 (mm) d2 (mm)
Nominal
flow rate
(l/min)
Max.
operating
Pressure(bar)
FILTERS & PRODUCTS
FOR VACUUM PUMPS
14
S O T R A S
DEMISTERS
15
The media used in our separators enables us to obtain excellent air/oil
separation rates up to 1-3 mg/m3.
All oil separators are manufactured using materials to withstand high
pressures and temperatures and to minimise moisture induced
deterioration.
In order to achieve the best possible separation efficiency and long
working life of the element it is essential that regular maintenance
procedures are followed and joints are applied correctly, as well as the
use of good quality air and oil filters.
DA 1050
DA 1051
DA 1022
DA 1060
DA 1120
DA 1013
DA 1014
DA 1111
DA 1015
DA 1047
DA 1020
DA 1048
DA 1030
DA 1049
54,5
71,5
79,5
72
79
70
70
72
70
72
106
72
106
72
68
74
117,5
132
144
175
200
200
255
250
218
375
284
500
25,5
32,5
45
35
46
40
40
35
40
35
72
35
72
35
2,5
2,5
3,5
8
0
0
0
8
0
8
0
8
0
8
1
1
1
2
3
3
3
2
3
2
3
2
3
2
0,25
0,4
0,7
0,8
0,9
0,9
1,1
1,2
1,4
1,5
2,2
2,2
2,8
2,9
SOTRAS Ref.
Flow rate
(m3/min)
Drawingh2 (mm)h1 (mm)d2 (mm)d1 (mm)
DRAW. 1DRAW. 3
DRAW. 2
VACUUM AIR FILTERS
16
Sotras offers a wide range of filters to suit most requirements in this field and the elements are usually interchangeable with those
produced by other leading manufacturers.
Steel housings are treated with a special protective coating thereby guaranteeing a longer durability. They also undergo thorough
tests to ensure the seals withstand high vacuum levels.
The elements have high dust retention and are available with paper media (having a normal filtration rate of 5 microns) as well as
glassfibre media for special applications.
17
SA 6654
SA 6058
SA 6647
SA 6952
SA 6059
SA 6819
SA 6061
SA 6635
SA 6820
SA 6821
SA 6648
SA 6822
SA 6649
SA 6823
SA 6060
SA 6824
SA 6650
SA 6652
SA 6825
SA 6749
SA 6750
SA 6715
SA 6091
SA 6091
SA 6120
SA 6120
SA 6096
SA 6122
SA 6122
SA 6122
SA 6122
SA 6651
SA 6651
SA 6096
SA 6096
SA 6096
SA 6096
SA 6095
SA 6095
SA 6095
SA 6005
SA 6025
G 3/8''
G 3/4''
G 1/2''
G 1''
G 1''1/4
1''1/4 NPT
G 1''1/4
G 1''1/4
1''1/4 NPT
1''1/2 NPT
G 1''1/2
1''1/2 NPT
G 2''
2'' NPT
G 2''1/2
2''1/2 NPT
G 3''
G 4''
4'' NPT
G 3''
G 4''
80
110
110
133
133
133
170
170
170
170
170
170
200
200
200
200
270
270
270
280
360
F
F
F
F
F
F
F
M
F
F
F
F
F
F
F
F
F
F
F
F
F
66
76
76
85
85
85
141
141
141
141
170
170
240
240
240
240
180
180
180
395
590
12
14
14
17
17
17
17
17
17
17
18
18
18
18
18
18
50
50
50
50
50
39
53
53
53
53
53
93
93
93
93
124
124
124
124
124
124
145
145
145
330
400
SOTRAS Ref.
Element
Ref.
h3 (mm)
45
54
54
78
78
78
96
96
96
96
100
100
114
114
114
114
165
165
165
190
230
h4 (mm)
24
42
42
85
96
96
108
108
108
108
192
192
310
310
360
360
550
720
720
1080
1260
flow rate
(m3/h)
h2 (mm)h1 (mm)d2 (mm)
MALE-
FEMALE
d1
The oil filters that Sotras offers for vacuum pumps applications have the same characteristics as the products used for compressors
See pag. 13
SPIN ON OIL FILTERS
FILTERS & PRODUCTS
FOR COMPRESSED AIR
18
S O T R A S
19
SM 9001
SM 9002
SM 9003
SM 9004
SM 9005
SM 9006
SM 9007
SM 9008
SM 9009
SM 9010
60
78
120
198
335
510
780
1000
1500
2760
87
87
87
130
130
130
130
164
164
250
3/8"
1/2"
3/4"
1"
1"
1 1/2"
1 1/2"
2"
2"
3"
21
21
21
43
43
43
43
48
48
74
209
209
279
315
415
515
715
823
1073
1202
75
75
160
135
235
335
525
520
770
780
16
16
16
16
16
16
16
16
16
12
SOTRAS Ref. H3 (mm)
Max operating
pressure (bar)
H2 (mm)H1 (mm)D1 (mm)Connections
Capacity
(m3/h at 7 bar)
Due to the continuous demand of users of compressed air for clean, high quality air, Sotras offers a range of coalescing filters
specifically designed to suit most requirements. Our established experience enables us to offer simple, efficient and high quality
products at competitive prices. There are four series of elements available for various types of applications, depending on the level of
filtration required.
COMPRESSED AIR FILTERS
SM 9001
SM 9002
SM 9003
SM 9004
SM 9005
SM 9006
SM 9007
SM 9008
SM 9009
SM 9010
SM 9017
SM 9021
SM 9025
SM 9029
SM 9033
SM 9037
SM 9041
SM 9045
SM 9049
SM 9053
SM 9019
SM 9023
SM 9027
SM 9031
SM 9035
SM 9039
SM 9043
SM 9047
SM 9051
SM 9055
SM 9018
SM 9022
SM 9026
SM 9030
SM 9034
SM 9038
SM 9042
SM 9046
SM 9050
SM 9054
SM 9020
SM 9024
SM 9028
SM 9032
SM 9036
SM 9040
SM 9044
SM 9048
SM 9052
SM 9056
SOTRAS Ref.
FILTER
HOUSING
ELEMENT
ACT.CARB.
(series 4)
MICROFILTER
(series 3)
FINE FILTER
(series 2)
PREFILTER
(series 1)
1
2
3
4
3
0,1
0,01
0,01
0,03
0,05
0,06
0,12
-
0,5
0,01
0,005
SERIES
NOMINAL
INITIAL
PRESSURE
DROP (bar g)
OIL REMO-
VAL DOWN
TO (mg/m3)
PARTICLE
REMOVAL
DOWN TO
(micron)
20
PRE FILTERS
“Series 1”
Coarse filtration and
dust removal
Air flow through filter
element- out to in
ACTIVATED CARBON FILTER
“Series 4”
Oil vapour and odour removal
Particle removal below 0.01 micron.
Maximum residual oil content
down to 0,005 PPM.
Air flow through filter
element-in to out
MICRO FILTERS
“Series 3”
High efficiency
Particle removal down
to 0.01 micron.
Maximum residual oil
content down to 0,01 PPM.
Air flow through filter
element-in to out
FINE FILTERS
“Series 2”
General purpose protection
Particle removal down
to 0,1 micron.
Maximum residual oil
content down to 0,5 PPM.
Air flow through filter
element-in to out.
Sotras also offers a wide range of alternative elements suitable for other makes of housing.
ACCESSORIES
21
Cyclon kits, differential pressure gauges, manual, automatic condense drains and technical
specifications are available for all types.
PRACTICAL ADVICE
22
Our products regularly undergo stringent quality control and only very seldom the malfunctioning of the compressor has to be
ascribed to the filter itself.
Here below are listed some of the most common causes which lead on to an improper functioning of the machine.
Premature increase in pressure differential
This usually occurs when compressors work under the following conditions:
a) Air intake filter and oil no longer efficient
b) Unsuitable or heavily contaminated oil
c) Water contamination-recognised by rust deposits in separator tank
To help in avoiding these problems, there should be frequent replacements of the Air and Oil filters and the oil should be changed
completely at regular intervals. Check for deposits of’ varnish’ which can quickly block a separator.
Compressor should not be run at excessively high temperatures.
Excessive use of oil
This normally occurs under the following circumstances:
a) Separator not changed at the appropriate time
If the separator has reached the end of its lifespan or has worked in arduous conditions
and is not replaced, it can suffer structural damage (collapse) or media breakdown causing oil carry-over.
b) Blocked or malfunctioning scavenge tube
This situation increases the level of oil inside the separator and the amount of oil carry-over.
To avoid this problem, the scavenge tube must be checked for correct length at every separator change and kept free from blockage.
c) Incorrect oil level in tank
Overfilling with oil alters the pre-separation process and increases the quantity of oil in the air/oil mist thereby reducing the
efficiency of the separator. “Foaming” created by the oil can also create this situation.
d) Gaskets applied incorrectly or use of unsuitable or used gaskets
When installing a new separator the incorrect application of joints (bad seal) can cause heavy movements of oil thereby by-passing
the separating system.
e) Inefficient separation system
In some instances, the design of the compressor separation system is inefficient. In these cases the manufacturers improve the
separation efficiency by adding baffles or through modification of separations by adding pre-separation media to the outside of
the element.
Collapsed separator causes
This normally occurs under the following circumstances:
a) Separator excessively contaminated
b) Sudden surges caused by:
- malfunctioning valves
- sudden release of air to atmosphere (mobile compressors)
c) Rotary compressors working in parallel with reciprocating compressors without a suitable air receiver.
Flash fires
These are very rare and are caused by several
factors occurring simultaneously and not directly
related to the Air/Oil separator.
It is good practice to ensure that the gaskets have
a reliable form of grounding by the use of suitable
materials (at least one or two metal staples or
metal foil) so that there is contact between the
element and the separator tank.
23
S O T R A S
QUALITY CONTROL AND GUARANTEE
The efficiency of our separators is tried through Johnson or Balston tests as well as the use of artificial smoke.
All types of filters are passed to our Quality control Department for approval before being marketed and the performance of every
batch in terms of resistance to cyclical and maximum working pressure regularly undergoes stringent laboratory tests
We would like to emphasise that Sotras filters undergo stringent quality control and are frequently tested in order to ensure satisfac-
tory operation in the application of which they are designed.
Evidence of the high quality of our products lies in the fact that Sotras manufactures original equipment for some of the most
important compressor manufacturers, to some of which Sotras guarantees product exclusivity.
We guarantee that filters produced by Sotras are free from defects either in materials or construction, always provided that the
machinery is maintained in accordance with manufacturers’ recommendations and filters are correctly installed and changed.
Sotras will replace any item found to be defective as described above but will not be held
responsible for any other replacement or contingencies or consequential loss.
In addition Sotras manufacturing
quality system has had approved
certification to
UNI EN ISO 9002-94 since 1999.
VIA DONATELLO, 13 - 10071 BORGARO TORINESE (TORINO) - ITALY
TEL. ++39.011.262.22.22 - FAX ++39.011.262.41.41 - www.sotras.com
S O T R A S
Thedatainthisbrochurearenotbinding.Withaviewtocontinuousproductimprovement,reservestherighttomakechangeswithoutpriornotice.StudioGianCravero-FotoBalmas

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sotras filter catalog|sotras cross reference pdf

  • 1. FILTERS & PRODUCTS FOR COMPRESSORS, VACUUM PUMPS AND COMPRESSED AIR S O T R A S
  • 2. PRODUCT QUALITY SUPPORTED BY EFFICIENT SERVICE... Sotras is well established in the filtration industry as one of the leaders in its field, offering a wide range of standard, high quality products as well as customised products designed to satisfy specific needs and requirements thanks to the support of our technical department. Evidence of the high quality of our products lies in the fact that Sotras has been cooperating with compressor manufacturers for a long time and on a regular basis, providing expertise and technical solutions, developing new products with OEMs, as well as providing assistance to the numerous small, medium and large firms which are all part of the wide network of Sotras’ customers all over the world. This manual presents our standard product specifications regarding Sotras business units: Filters and products for compressors Filters and products for vacuum pumps Compressed air filter and accessories and integrates Sotras’ new Customer Service Support Department,which guarantees a specific and prompt service to customers around the globe. Sotras help line ++39.011.262.22.22 E-mail: customer.service@sotras.com or sales@sotras.com Website address: www.sotras.com
  • 3. S O T R A S SOTRAS
  • 4. S O T R A S 4 FILTERS AND PRODUCTS FOR COMPRESSORS AIR-OIL SEPARATORS FILTER HEADS & ADAPTERS AIR FILTERS SPIN-ON OIL FILTERS FILTERS AND PRODUCTS FOR VACUUM PUMPS DEMISTERS VACUUM AIR FILTERS SPIN-ON OIL FILTERS FILTERS AND PRODUCTS FOR COMPRESSED AIR COMPRESSED AIR FILTERS ACCESSORIES PRATICAL ADVICE PREMATURE INCREASE IN PRESSURE DIFFERENTIAL EXCESSIVE USE OF OIL COLLAPSED SEPARATOR CAUSES FLASH FIRES QUALITY CONTROL AND GUARANTEE QUALITY GUARANTEE
  • 5. S O T R A S 5 FILTERS & PRODUCTS FOR COMPRESSORS
  • 6. AIR-OIL SEPARATORS 6 During the last century compressed air became associated with many industrial applications and compressor manufacturers focused their attention on rotary screw and vane compressor whose compression systems use lubricating oil as a coolant. Hence the necessity of using air/oil separators. Sotras designs and manufactures separators specifically for installation in rotary screw and rotary vane compressors and they are available in vertical, horizontal and spin on configurations. Their purpose is to separate the oil droplets from the compressed air, thereby producing cleaner air and allowing the oil to be scavenged and re-circulated in the compressor. Sotras separators are manufactured to satisfy OEM’s needs in terms of: - Physical principle of air/oil separation - Element dimensions according to the compressor’s performance and tank dimensions. - Oil consumption to ensure a correct functional performance - Use of high grade filtration and separation media to ensure the best quality of clean air needed for industrial applications. Additionally it is very important to highlight that Sotras separators can be used with all types of oils, whether standard, mineral based, synthetic or partially synthetic. In order to decide which is the best separator to be used for a specific compressor, OEMs have to consider what level of separation needs to be achieved, in other words to target the minimum of parts per million of residual oil content required. Then a technical solution is needed in order to reduce the oil concentration in the air. Often OEMs need to consider a pre-separation system, which will reduce the PPM and increase the life of the air/oil separator. Graph 1 Graph 2
  • 7. 7 S O T R A S Construction and separation: Corrosive resistant materials are used in the construction of the air/ oil separators. Careful welding procedures and the use of the latest twin pack adhesive ensure that the element has high mechanical strength and can endure operating temperature up to 120°C. Normally, the air and oil mixture passes from the outside to the inside of the separator and the coalescing effect is carried out through a multi stage separation process resulting in the recovery of the oil and producing clean air. Pressure drop - Efficiency and Performance At a nominal working pressure of 7 bar, the pressure drop on a new element varies between approximately 0.15 and 0.25 bar. At other working pressures, the pressure drop is proportional to the air velocity across the separator (graph 2) By using our separators, the oil carryover after separation is limited to about 1 to 3 ppm. The life of the separator depends on many factors: Type Pressure drop at General specifications nominal flow rate (bar) single wrapped 0,16 low production costs, good performance and long life span double wrapped 0,18 excellent performance on small dimensions or long life span pleated 0,15 low pressure drop pleated+wrapped 0,17 low pressure drop and excellent separation levels with pre-separation fleece 0,2 for applications showing high oil percentage before separation or under particular environmental conditions spin on 0,25 for easy maintenance and small flow rates the designs and regular maintenance of the compressor, clean environment, working temperature, quality of the air and oil filters. To ensure maximum separator efficiency, the joints must create a perfect seal. Experience has shown that through correct installation and also using the correct type of oil, Sotras separators can have a life expectancy of many thousands of hours.
  • 8. STANDARD SEPARATORS 8 DF 5010 DB 2001 DB 2002 DF 5005 DF 5006 DB 2003 DB 2006 DB 2057 DF 5009 DB 2009 DB 2074 DB 2085 DF 5004 DB 2021 DB 2012 DB 2160 DB 2186 DB 2022 DB 2018 DB 2105 DB 2319 DB 2132 DB 2020 DB 2024 DB 2104 DB 2026 DB 2027 DB 2118 DB 2130 DB 2029 DB 2353 DB 2030 DB 2082 DB 2025 DB 2138 DB 2051 DB 2102 DB 2055 DB 2061 DB 2124 DB 2084 DB 2089 DB 2147 DB 2090 DB 2382 DB 2167 DB 2126 DB 2129 1 1,5 2 2 3 3,5 3,5 3,5 4 4,5 4,5 5 5,5 6,5 7 7 7 8 8,5 9 9 9,5 12 12 12 12,5 14 16 16,5 17 18 19 19,5 20 20 21,5 22 23,5 23,5 25 25,5 28 29 34,5 39 40 43 44 ext int int ext ext int int int ext int int int ext int int int int int int int int int int int int int int int int int int int int int int int int int int int int int int int int int int int 6 1 1 6 6 1 1 2 6 1 2 2 6 1 1 3 2 1 1 2 4 2 1 1 2 1 1 2 2 1 5 1 1 1 2 1 2 1 1 2 2 2 1 2 5 2 2 1 76 135 135 96 136 135 170 135 108 170 135 170 136 275 170 170 170 275 220 220 220 170 220 275 220 300 300 220 300 300 300 300 400 275 275 300 300 300 400 220 275 300 300 300 393 300 400 475 M22X1,5 88 88 M24X1,5 M39X1,5 88 122 75 M32X1,5 122 75 108 M39X1,5 219 122 108 108 219 165 157 157 108 165 219 157 243 243 157 219 243 219 243 314 219 210 243 219 243 314 157 210 219 243 219 304 219 314 398 62 165 170 62 99 170 200 170 93 200 170 200 99 328 200 200 200 328 273 273 273 200 273 324 273 348 355 288 345 355 343 355 439 324 325 348 350 355 439 273 325 355 355 355 439 355 439 740 123 140 200 210 177 305 230 160 260 305 200 180 303 250 435 230 230 305 430 230 230 305 600 448 305 445 500 400 305 600 314 660 520 750 400 750 400 820 620 612 500 500 1000 600 510 700 600 900 0 12 12 0 0 12 12 0 0 12 0 0 0 0 12 0 0 12 12 0 0 0 12 12 0 12 12 0 0 12 0 12 0 12 0 12 0 12 0 0 0 0 12 0 5 0 0 19 SOTRAS Ref. h2 (mm)h1 (mm)d4 (mm)d2 (mm)d1 (mm)DrawingTypeNominal flow rate (m3/min) The table shows some of Sotras standard separators; special types are available on request. The data is indicative and based on 7 bar working pressure
  • 9. 9 S O T R A S (DRAW. 3) DOUBLE WRAPPED + FLEECE (DRAW. 1) SINGLE WRAPPED (DRAW. 2) DOUBLE WRAPPED (DRAW. 4) PLEATED (DRAW. 5) PLEATED + WRAPPED (DRAW. 6) SPIN-ON TYPES AND DRAWINGS int. ext.
  • 10. FILTER HEADS & ADAPTERS 10 NP 0001 NP 0002 NP 0003 NP 0004 M22X1,5 M24X1,5 M32X1,5 M39X1,5 19,2 19,8 28,1 35,8 14 15 22 30 12 13 19 26,5 M 27X1,5 M27X1,5 1''-1/4 G 1''-1/4 G 16 16 20 20 32 32 41 41 18 18 18 18 5 5 5 5 SOTRAS Ref. h4 (mm) 32 32 50 50 S DF 5010 DF 5005 DF 5009 DF 5004 DF 5006 Corresp. separatorh3 (mm)h2 (mm)h1 (mm)d5d4 (mm)d3 (mm)d1 d2 (mm) For OEMs that use spin on separators but do not make filter heads and adapters in house, we are able to offer different options. Besides simple separator heads, SOTRAS is also able to provide models with integrated connectors for oil cartridges. Depending on the OEM’ s requirements it is possible to order the filter head alone or together with the relevant elements - separator and oil filter. On request, we have also available heads with thermostatic valves, minimum pressure valves and visual oil indicators.
  • 11. AIR-FILTERS 11 Besides being able to provide a wide range of adaptable air cartridges, SOTRAS can offer OEMs a series of air filters that do not require a housing. These filters are recommended for 1 to 12 m3/min flow rates and can be installed vertically or horizontally. This type of solution offers a low pressure drop and very simple installation and replacement procedures. (On specific requests we can offer fibreglass or oiled cellulose filtering media).
  • 12. 12 SA 6663 SA 6972 SA 6620 SA 6696 SA 6905 SA 6718 SA 6908 110 110 130 164 164 230 218 51 41 76 76 60 100 78 93 93 125 135 135 116 282 25 25 25 25 25 35 35 1 1 2 4 4 6 12 SOTRAS Ref. Nominal flow rate (m3/min)h2 (mm)h1 (mm)d1 (mm) d4 (mm)
  • 13. SPIN-ON OIL FILTERS 13 Thanks to its experience in the hydraulic sector, SOTRAS has developed a range of oil filters, especially suitable for screw and vane compressor applications, bearing in mind that these filters will have to endure sudden changes and extreme limits in pressure and temperature. The oil filters that SOTRAS offers are usually of the spin-on type and can be provided with a by pass valve, if it is not already to be found on the heads or in the lubrication circuit. Generally the most commonly used filtering media is made of cellulose, however fibreglass and metallic mesh versions are available on request. Every batch undergoes stringent laboratory performance tests in terms of resistance to cyclic and maximum working pressure. SH 8118 SH 8113 SH 8152 SH 8153 SH 8112 SH 8119 SH 8154 SH 8155 SH 8143 SH 8146 SH 8147 SH 8149 SH 8107 SH 8110 SH 8150 SH 8144 SH 8114 SH 8108 SH 8145 SH 8109 SH 8196 76 76 76 93 93 93 93 93 96 93 93 108 93 93 93 127 136 108 127 136 93 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 98 99 93 98 100 62 3/4'' 16-UNF 3/4 16-UNF 3/4'' 16-UNF 3/4'' 16-UNF 3/4 16-UNF 1'' 12-UNF 3/4'' 16-UNF 1'' 12-UNF 3/4'' G 1'' 12-UNF 1'' 12-UNF 1'' 12-UNF 1'' 12-UNF 1'' 12-UNF M 20X1,5 1'' 1/4 G 1'' 1/2 16-UN 1'' 1/8 -16 UN 1'' 1/4 G 1'' 1/2 16-UN 3/4'' 16-UNF 95 125 140 97 143 143 144 172 146 170 210 210 210 212 212 182 177 260 228 302 58 0,12 0,12 - - 0,12 0,12 - - - 0,12 0,12 0,12 - - - - - 0,12 - - 0,12 2,5 2,5 3,5 2,5 2,5 2,5 2,5 2,5 - 2,5 2,5 1,2 2,5 2,5 2,5 - - 2,5 - 2,5 0,8 15 20 20 25 40 40 40 40 40 45 70 70 70 70 70 80 95 100 150 180 15 SOTRAS Ref. 14 14 35 25 14 14 25 25 14 14 14 14 14 25 30 14 20 14 12 20 14 by pass Valve (bar) Non-return Valve-(bar)h1 (mm)d3d1 (mm) d2 (mm) Nominal flow rate (l/min) Max. operating Pressure(bar)
  • 14. FILTERS & PRODUCTS FOR VACUUM PUMPS 14 S O T R A S
  • 15. DEMISTERS 15 The media used in our separators enables us to obtain excellent air/oil separation rates up to 1-3 mg/m3. All oil separators are manufactured using materials to withstand high pressures and temperatures and to minimise moisture induced deterioration. In order to achieve the best possible separation efficiency and long working life of the element it is essential that regular maintenance procedures are followed and joints are applied correctly, as well as the use of good quality air and oil filters. DA 1050 DA 1051 DA 1022 DA 1060 DA 1120 DA 1013 DA 1014 DA 1111 DA 1015 DA 1047 DA 1020 DA 1048 DA 1030 DA 1049 54,5 71,5 79,5 72 79 70 70 72 70 72 106 72 106 72 68 74 117,5 132 144 175 200 200 255 250 218 375 284 500 25,5 32,5 45 35 46 40 40 35 40 35 72 35 72 35 2,5 2,5 3,5 8 0 0 0 8 0 8 0 8 0 8 1 1 1 2 3 3 3 2 3 2 3 2 3 2 0,25 0,4 0,7 0,8 0,9 0,9 1,1 1,2 1,4 1,5 2,2 2,2 2,8 2,9 SOTRAS Ref. Flow rate (m3/min) Drawingh2 (mm)h1 (mm)d2 (mm)d1 (mm) DRAW. 1DRAW. 3 DRAW. 2
  • 16. VACUUM AIR FILTERS 16 Sotras offers a wide range of filters to suit most requirements in this field and the elements are usually interchangeable with those produced by other leading manufacturers. Steel housings are treated with a special protective coating thereby guaranteeing a longer durability. They also undergo thorough tests to ensure the seals withstand high vacuum levels. The elements have high dust retention and are available with paper media (having a normal filtration rate of 5 microns) as well as glassfibre media for special applications.
  • 17. 17 SA 6654 SA 6058 SA 6647 SA 6952 SA 6059 SA 6819 SA 6061 SA 6635 SA 6820 SA 6821 SA 6648 SA 6822 SA 6649 SA 6823 SA 6060 SA 6824 SA 6650 SA 6652 SA 6825 SA 6749 SA 6750 SA 6715 SA 6091 SA 6091 SA 6120 SA 6120 SA 6096 SA 6122 SA 6122 SA 6122 SA 6122 SA 6651 SA 6651 SA 6096 SA 6096 SA 6096 SA 6096 SA 6095 SA 6095 SA 6095 SA 6005 SA 6025 G 3/8'' G 3/4'' G 1/2'' G 1'' G 1''1/4 1''1/4 NPT G 1''1/4 G 1''1/4 1''1/4 NPT 1''1/2 NPT G 1''1/2 1''1/2 NPT G 2'' 2'' NPT G 2''1/2 2''1/2 NPT G 3'' G 4'' 4'' NPT G 3'' G 4'' 80 110 110 133 133 133 170 170 170 170 170 170 200 200 200 200 270 270 270 280 360 F F F F F F F M F F F F F F F F F F F F F 66 76 76 85 85 85 141 141 141 141 170 170 240 240 240 240 180 180 180 395 590 12 14 14 17 17 17 17 17 17 17 18 18 18 18 18 18 50 50 50 50 50 39 53 53 53 53 53 93 93 93 93 124 124 124 124 124 124 145 145 145 330 400 SOTRAS Ref. Element Ref. h3 (mm) 45 54 54 78 78 78 96 96 96 96 100 100 114 114 114 114 165 165 165 190 230 h4 (mm) 24 42 42 85 96 96 108 108 108 108 192 192 310 310 360 360 550 720 720 1080 1260 flow rate (m3/h) h2 (mm)h1 (mm)d2 (mm) MALE- FEMALE d1 The oil filters that Sotras offers for vacuum pumps applications have the same characteristics as the products used for compressors See pag. 13 SPIN ON OIL FILTERS
  • 18. FILTERS & PRODUCTS FOR COMPRESSED AIR 18 S O T R A S
  • 19. 19 SM 9001 SM 9002 SM 9003 SM 9004 SM 9005 SM 9006 SM 9007 SM 9008 SM 9009 SM 9010 60 78 120 198 335 510 780 1000 1500 2760 87 87 87 130 130 130 130 164 164 250 3/8" 1/2" 3/4" 1" 1" 1 1/2" 1 1/2" 2" 2" 3" 21 21 21 43 43 43 43 48 48 74 209 209 279 315 415 515 715 823 1073 1202 75 75 160 135 235 335 525 520 770 780 16 16 16 16 16 16 16 16 16 12 SOTRAS Ref. H3 (mm) Max operating pressure (bar) H2 (mm)H1 (mm)D1 (mm)Connections Capacity (m3/h at 7 bar) Due to the continuous demand of users of compressed air for clean, high quality air, Sotras offers a range of coalescing filters specifically designed to suit most requirements. Our established experience enables us to offer simple, efficient and high quality products at competitive prices. There are four series of elements available for various types of applications, depending on the level of filtration required. COMPRESSED AIR FILTERS
  • 20. SM 9001 SM 9002 SM 9003 SM 9004 SM 9005 SM 9006 SM 9007 SM 9008 SM 9009 SM 9010 SM 9017 SM 9021 SM 9025 SM 9029 SM 9033 SM 9037 SM 9041 SM 9045 SM 9049 SM 9053 SM 9019 SM 9023 SM 9027 SM 9031 SM 9035 SM 9039 SM 9043 SM 9047 SM 9051 SM 9055 SM 9018 SM 9022 SM 9026 SM 9030 SM 9034 SM 9038 SM 9042 SM 9046 SM 9050 SM 9054 SM 9020 SM 9024 SM 9028 SM 9032 SM 9036 SM 9040 SM 9044 SM 9048 SM 9052 SM 9056 SOTRAS Ref. FILTER HOUSING ELEMENT ACT.CARB. (series 4) MICROFILTER (series 3) FINE FILTER (series 2) PREFILTER (series 1) 1 2 3 4 3 0,1 0,01 0,01 0,03 0,05 0,06 0,12 - 0,5 0,01 0,005 SERIES NOMINAL INITIAL PRESSURE DROP (bar g) OIL REMO- VAL DOWN TO (mg/m3) PARTICLE REMOVAL DOWN TO (micron) 20 PRE FILTERS “Series 1” Coarse filtration and dust removal Air flow through filter element- out to in ACTIVATED CARBON FILTER “Series 4” Oil vapour and odour removal Particle removal below 0.01 micron. Maximum residual oil content down to 0,005 PPM. Air flow through filter element-in to out MICRO FILTERS “Series 3” High efficiency Particle removal down to 0.01 micron. Maximum residual oil content down to 0,01 PPM. Air flow through filter element-in to out FINE FILTERS “Series 2” General purpose protection Particle removal down to 0,1 micron. Maximum residual oil content down to 0,5 PPM. Air flow through filter element-in to out. Sotras also offers a wide range of alternative elements suitable for other makes of housing.
  • 21. ACCESSORIES 21 Cyclon kits, differential pressure gauges, manual, automatic condense drains and technical specifications are available for all types.
  • 22. PRACTICAL ADVICE 22 Our products regularly undergo stringent quality control and only very seldom the malfunctioning of the compressor has to be ascribed to the filter itself. Here below are listed some of the most common causes which lead on to an improper functioning of the machine. Premature increase in pressure differential This usually occurs when compressors work under the following conditions: a) Air intake filter and oil no longer efficient b) Unsuitable or heavily contaminated oil c) Water contamination-recognised by rust deposits in separator tank To help in avoiding these problems, there should be frequent replacements of the Air and Oil filters and the oil should be changed completely at regular intervals. Check for deposits of’ varnish’ which can quickly block a separator. Compressor should not be run at excessively high temperatures. Excessive use of oil This normally occurs under the following circumstances: a) Separator not changed at the appropriate time If the separator has reached the end of its lifespan or has worked in arduous conditions and is not replaced, it can suffer structural damage (collapse) or media breakdown causing oil carry-over. b) Blocked or malfunctioning scavenge tube This situation increases the level of oil inside the separator and the amount of oil carry-over. To avoid this problem, the scavenge tube must be checked for correct length at every separator change and kept free from blockage. c) Incorrect oil level in tank Overfilling with oil alters the pre-separation process and increases the quantity of oil in the air/oil mist thereby reducing the efficiency of the separator. “Foaming” created by the oil can also create this situation. d) Gaskets applied incorrectly or use of unsuitable or used gaskets When installing a new separator the incorrect application of joints (bad seal) can cause heavy movements of oil thereby by-passing the separating system. e) Inefficient separation system In some instances, the design of the compressor separation system is inefficient. In these cases the manufacturers improve the separation efficiency by adding baffles or through modification of separations by adding pre-separation media to the outside of the element. Collapsed separator causes This normally occurs under the following circumstances: a) Separator excessively contaminated b) Sudden surges caused by: - malfunctioning valves - sudden release of air to atmosphere (mobile compressors) c) Rotary compressors working in parallel with reciprocating compressors without a suitable air receiver. Flash fires These are very rare and are caused by several factors occurring simultaneously and not directly related to the Air/Oil separator. It is good practice to ensure that the gaskets have a reliable form of grounding by the use of suitable materials (at least one or two metal staples or metal foil) so that there is contact between the element and the separator tank.
  • 23. 23 S O T R A S QUALITY CONTROL AND GUARANTEE The efficiency of our separators is tried through Johnson or Balston tests as well as the use of artificial smoke. All types of filters are passed to our Quality control Department for approval before being marketed and the performance of every batch in terms of resistance to cyclical and maximum working pressure regularly undergoes stringent laboratory tests We would like to emphasise that Sotras filters undergo stringent quality control and are frequently tested in order to ensure satisfac- tory operation in the application of which they are designed. Evidence of the high quality of our products lies in the fact that Sotras manufactures original equipment for some of the most important compressor manufacturers, to some of which Sotras guarantees product exclusivity. We guarantee that filters produced by Sotras are free from defects either in materials or construction, always provided that the machinery is maintained in accordance with manufacturers’ recommendations and filters are correctly installed and changed. Sotras will replace any item found to be defective as described above but will not be held responsible for any other replacement or contingencies or consequential loss. In addition Sotras manufacturing quality system has had approved certification to UNI EN ISO 9002-94 since 1999.
  • 24. VIA DONATELLO, 13 - 10071 BORGARO TORINESE (TORINO) - ITALY TEL. ++39.011.262.22.22 - FAX ++39.011.262.41.41 - www.sotras.com S O T R A S Thedatainthisbrochurearenotbinding.Withaviewtocontinuousproductimprovement,reservestherighttomakechangeswithoutpriornotice.StudioGianCravero-FotoBalmas