SlideShare a Scribd company logo
20172017
SOLUTIONS
FOR
FOOD
PROCESSING
Page | 2
Papaya TUTTI – FRUTTI
Tutti-Frutti basically is a confectionery product, is extensively used as an additive in the
preparation of other food products. Papaya based tutti-frutti a preparation comprising of small
flavored papaya cubes has a wide range of established applications as it is incorporated into fruit
bread and is used in manufacture of ice creams, puddings, cakes, biscuits and a variety of sweet
meats, confectionery and other bakery products.
Manufacturing Process: Papaya fruit forms the basic raw material for the proposed product. The
papayas are first washed, cleaned of dirt and grease, then peeled and sliced manually to remove the
seeds and the fibrous material. The next step consists of mechanical cubing. Thereafter the small
fruit cubes are placed in a series of kettles containing hot sugar syrup with added flavours and
preservatives. Heating is done with the help of steam, if necessary. As a result of osmosis, the fruit
pieces absorb the sugar syrup, which is kept hot for a few hours, thereafter the excess sugar
solution is drained off and then recycled tot used again. Finally the product viz. the fruit pieces are
dried in a mechanical cabinet drier under controlled conditions to prevent crystallization of sugar
and packed in polythene pouches, ready for dispatch. The sequence of the unit operations are
illustrated in a flow chart as below.
Flow Chart of PAPAYA TUTTI-FRUITI
Papaya Fruit
Excess Sugar Syrup Drained off
Fruit Pieces
Final Product ready for dispatch
WASHING CLEANING PEELING
MECHINICAL CUBINGSOAKING IN SUGAR SYRUP
Syrup
DRYING
Page | 3
Puree Processing of ASEPTIC BANANA
BANANASREJECTED FROM
EXPORT PACKING HOUSE
STORAGE
(ROOM TEMPERSTURE)
RIPENING WITH
ETHURNR OXID + N2
FILLING
EMPTY CLUSTERS
(WOODEN CARTES)
ASEPTIC FILLING
DISINTEGRATION
PEELS PEELING
CHLORINATED WATER
(5 TO 10PPM)
WASHING
WATER
ASEPTIC COOLING
200 LIT DRUMS
ASPETIC COOLING
ASCORBIS ACID BATH
0.5 VITAMIN C
REFRIGERANT
(AMMONIA)
ENZYME INACTIVATION STRERILZATION HEAT
PULPING
HEAT
SEEDS + FIBERS DEAREATION VACUMM
Page | 4
Cultivation & Processing of ASPARAGUS
CULTIVATION:
PROCESSING:
SOWINGBULBS CROP PRODUCTION HARVESTING
BLANCHING WASHING/ ROOT CUTTING PRE CLEANING
BRINING CLEANING STERILIZING
COOLING AND STORAGE
Page | 5
Individually Quick Frozen IQF
CHECK OPTIMUM MATURITY BY
TENDEROMETER
REMOVING FROM SHELL
1. MINUTE IN BOILING WATER
IQF
DIRECT FILM WARP
LDPE, PP, PET & EVA + WAXED CARTON
HARVESTING
VINING
WINNOWERS
FOR DRYCLEANING
FLOATATION WASHERS
ROTARY BLANCHER
SCREEN WASHERS
FOR FINAL CLEANING
FLUME COOLER
TO LOWER TEMPERATURE
AIR BLAST TUNNEL
FREEAER
PACKAGING
WITH DRY ICE
Page | 6
Canning of FRUITS AND VIGETABLES
RAW MATERIAL
FRUITS & VEGETABLES
WASHING
PEELING / CUTTING
BLANCHING
FILLING
SEALING
STREILIZING
COOLING
BRINING / SYRUPING
LABELING STORAGE
PREPARATION OF
SYRUP / BRINE
DRYING
WASHING & STEAMING
CAN REFORMING
Page | 7
Frozen VIGETABLES (IQF)
SLICINGCLEANING WASHING BLANCHING
STORAGE FREEZING (IQF)
Page | 8
Fruit BARS
SKIMMED MILK POWDER
MALT EXTRACT
FLAVOURS, PRESERVATIONS
& COLOURS
FRESH FRUITS WASHING INSPECTION PEELING
DISINTEGRATION
PULPINGFILTERATIO
N
BLENDING
BOILING
DRYING CUTTING TO SIZE WRAPPING
PACKAGE
DESPATCH
Page | 9
Concentrate of FRUIT JUICES
Rind 1.5 tons/hour
SERVICE
RAW MATERIAL FRUIT STORAGE
WASHING & BRUSHNING
PRIMARY SECONDARY BRUSHING
SELECTINGSCALDINGPEELINGEXTRACTION
EXTRACTION DEAIRING PASTEURISATION SEPARATION
FILLING COOLING ADD BACK BLENDING CONCENTRATION
N
FREEZING STORAGE
FRESH WATER
SHOWER
SCREENING
Page | 10
Fruit SNACKS
Special liquid formulation
Small pieces, Seeds
FRUITS (SELECTED)
WATER CLEANING
DISINFECTANT DIP
AND WATERR
WASH
SIZE GRADING
SKIN REMOVAL
(OPTIONAL)
TREATMENT TANK SIEVING CUTTING/SLICING
VACUUM FRYING & DRYING PACKING
Page | 11
Garlic POWDER
GARLIC BULBS BULB BREAKING CLEANING / ASPIRATION
HAMMER MILLING DRYING (TUNNEL) FLAKING
POWDER PACKING
Page | 12
Jack Fruit JAM
JACK FRUITS CAREFULL SELECTION
FLAVOURS & PRESERVATIVES
COLOURS
CITRIC ACID
SUGAR
FINAL PRODUCT READY FOR
PACKING AND DESPATCH
REMOVAL OF OUTER RIND
INNER FIBRE AND SEEDS
SHREDDING OF INNER
FRUIT
Page | 13
Mango PROCESSING
SUGAR
RIPE MANGOES
WASHING
PEELING
SLICING PULPING MIXING PH ADJUSTMENT
FILLINF IN BAGS
SEALING
FREEZING
FROZEN
MANGO SLICES
SIEVING
HOMOGENISING
DRUM DRYING
POWDERING
MANGO CUSTARD
POWDER
VACUUM PUFF
DRYING
SWEETENED MAN
GO POWDER
MIXING
HOMOGENISING
DRUM DRYING
POWDERING
CABINET DRYING
SYRUPING IN
CANS
EXHAUSTIN
G
SEALING
PROCESSING
CANNED MANGO
SLICES
Page | 14
Mushroom CULTIVATION AND PROCESSING
CULTIVATION
PROCESSING
COMPOST PREPARATION SPAWNING MUSHROOM BUDS
HARVESTING
BLANCHING WASHING EVACUATIONPRE-CLEANING
CUTTING BRINING FILLING CANNING PACKAGING
STERILIZING
COOLING
Page | 15
Pasteurized FRUIT JUICE PLANT
FRUITS WASHING
STORAGE LINE
CITRUS JUICE EXTRACTION
SORTING
CLARIFICATION
PASTEURIZATION
CLEANING
HOMOGENIZATION
JUICE STORAGE
CITRUS JUICE PRODUCTION
MANGO JUICE
PRODUCTION
CLARIFACTION
CLEANING
HOMOGENIZATION
PASTEURIZATION
JUICE STORAGE
FILLING STATION
OIL SEPARATION
OIL EXPELLER
Page | 16
Reverse Osmosis R O Plant
Page | 17
CORES
CORES
Pineapple PROCESSING & CANNING
WASHING
GRADING
PEELING
CRUSHES PEELS
PIECES
SORTING COMPOST
CRUSHER
SLICER
HEATING
SCREW PRESS
ENZYME DOSING
VOLATILE
RECOVERY
CLARIFYER
ENZYMATIC
TREATMENT
STROAGE INTO
TANKS OR
DRUMS
CONCENTRATION
INSPECTION
SPOTTED FRUITS TITBIT CUTTER
CORNER
CAN LOADER
RESIZER
CORER
SYRUP FILLER
SEAMER
PASTEURIZER
COOLER
HOT FILLING
COOLER
FILTRATION
HOT SUGAR
DISSOLVING
MANUAL
FILLING
Page | 18
Tapioca CHIPS
TAPIOCA TUBERS WASHING PEELING SLICING
BLANCHING
DRYINGFRYING
APPLICATION OF SALT & SPICES
FINAL PRODUCT
Page | 19
Tomato PASTE
COLLECTION CHARGING WASHING SORTING
CRUSHING CONCENTRATION FILTRATION HOMOGENIZATION
BOTTLING COOLING
SOFTMAZ TECHNOLOGIES PVT.LTD.
Plot No. 9, Flat # 3, Priya Colony Meena Sadam,
Kakaguda, Secunderabad - 500 015. Telagana, INDIA.
www.softmaz.comE-mail : info@softmaz.com
+91-9394742416 +91-7337059764

More Related Content

What's hot

rice milling
rice millingrice milling
Packaging and Storing of milk
Packaging and Storing of milkPackaging and Storing of milk
Packaging and Storing of milk
Dr.Sharon Abdul Jameela
 
Primary and minimal processing of fruits and vegetables
Primary  and minimal processing of fruits and vegetablesPrimary  and minimal processing of fruits and vegetables
Primary and minimal processing of fruits and vegetables
rani mamatha
 
Wheat and wheat milling
Wheat and wheat millingWheat and wheat milling
Wheat and wheat milling
BishalBarman1
 
Milling practices
Milling practicesMilling practices
Milling practices
HiteshiniTY1
 
Coffee& Coffee processing
Coffee& Coffee processingCoffee& Coffee processing
Coffee& Coffee processing
MUTHUGANESAN N
 
Processing of Pepper and Cardamom
Processing of Pepper and CardamomProcessing of Pepper and Cardamom
Processing of Pepper and Cardamom
Unni Sreenivas
 
Osmatic dehydration
Osmatic dehydrationOsmatic dehydration
Osmatic dehydration
SAI PRASANNA N
 
Food Packaging and Machinery
Food Packaging and Machinery Food Packaging and Machinery
Food Packaging and Machinery
Mahmudul Hasan
 
Blanching
Blanching Blanching
Wheat milling- Nimisha and Nesna
Wheat milling-  Nimisha and NesnaWheat milling-  Nimisha and Nesna
Wheat milling- Nimisha and Nesna
Nimisha Kaikkolante
 
GREEN CARDAMOM PROCESSING-"QUEEN OF SPICES"
GREEN CARDAMOM PROCESSING-"QUEEN OF SPICES"GREEN CARDAMOM PROCESSING-"QUEEN OF SPICES"
GREEN CARDAMOM PROCESSING-"QUEEN OF SPICES"
Senthamizh Selvan
 
Processing of spices and plantation crops acharya ng ( pdf drive )
Processing of spices and plantation crops   acharya ng  ( pdf drive )Processing of spices and plantation crops   acharya ng  ( pdf drive )
Processing of spices and plantation crops acharya ng ( pdf drive )
arunkumar kumar
 
Basic introduction of equipments used in dairy industry
Basic introduction of equipments used in dairy industryBasic introduction of equipments used in dairy industry
Basic introduction of equipments used in dairy industry
Amrita Rana
 
Chilli Processing
 Chilli Processing Chilli Processing
Chilli Processing
Payel Ghosh
 
Barley Processing Technology
Barley Processing TechnologyBarley Processing Technology
Barley Processing TechnologyMeena lather
 
Aseptic packaging
Aseptic packagingAseptic packaging
Aseptic packaging
BALASAHEB BIRADAR
 
Wheat Processing and Product Development: A training
Wheat Processing and Product Development: A trainingWheat Processing and Product Development: A training
Wheat Processing and Product Development: A training
Ethiopian Institute of Agricultural Research
 
Types of Grains Separators- By Hema Gavit.
Types of Grains Separators- By Hema Gavit.Types of Grains Separators- By Hema Gavit.
Packaging of beverages
Packaging of beveragesPackaging of beverages
Packaging of beverages
Pragati Singham
 

What's hot (20)

rice milling
rice millingrice milling
rice milling
 
Packaging and Storing of milk
Packaging and Storing of milkPackaging and Storing of milk
Packaging and Storing of milk
 
Primary and minimal processing of fruits and vegetables
Primary  and minimal processing of fruits and vegetablesPrimary  and minimal processing of fruits and vegetables
Primary and minimal processing of fruits and vegetables
 
Wheat and wheat milling
Wheat and wheat millingWheat and wheat milling
Wheat and wheat milling
 
Milling practices
Milling practicesMilling practices
Milling practices
 
Coffee& Coffee processing
Coffee& Coffee processingCoffee& Coffee processing
Coffee& Coffee processing
 
Processing of Pepper and Cardamom
Processing of Pepper and CardamomProcessing of Pepper and Cardamom
Processing of Pepper and Cardamom
 
Osmatic dehydration
Osmatic dehydrationOsmatic dehydration
Osmatic dehydration
 
Food Packaging and Machinery
Food Packaging and Machinery Food Packaging and Machinery
Food Packaging and Machinery
 
Blanching
Blanching Blanching
Blanching
 
Wheat milling- Nimisha and Nesna
Wheat milling-  Nimisha and NesnaWheat milling-  Nimisha and Nesna
Wheat milling- Nimisha and Nesna
 
GREEN CARDAMOM PROCESSING-"QUEEN OF SPICES"
GREEN CARDAMOM PROCESSING-"QUEEN OF SPICES"GREEN CARDAMOM PROCESSING-"QUEEN OF SPICES"
GREEN CARDAMOM PROCESSING-"QUEEN OF SPICES"
 
Processing of spices and plantation crops acharya ng ( pdf drive )
Processing of spices and plantation crops   acharya ng  ( pdf drive )Processing of spices and plantation crops   acharya ng  ( pdf drive )
Processing of spices and plantation crops acharya ng ( pdf drive )
 
Basic introduction of equipments used in dairy industry
Basic introduction of equipments used in dairy industryBasic introduction of equipments used in dairy industry
Basic introduction of equipments used in dairy industry
 
Chilli Processing
 Chilli Processing Chilli Processing
Chilli Processing
 
Barley Processing Technology
Barley Processing TechnologyBarley Processing Technology
Barley Processing Technology
 
Aseptic packaging
Aseptic packagingAseptic packaging
Aseptic packaging
 
Wheat Processing and Product Development: A training
Wheat Processing and Product Development: A trainingWheat Processing and Product Development: A training
Wheat Processing and Product Development: A training
 
Types of Grains Separators- By Hema Gavit.
Types of Grains Separators- By Hema Gavit.Types of Grains Separators- By Hema Gavit.
Types of Grains Separators- By Hema Gavit.
 
Packaging of beverages
Packaging of beveragesPackaging of beverages
Packaging of beverages
 

Viewers also liked

Making Jams, Jellies and Fruit Preserves
Making Jams, Jellies and Fruit PreservesMaking Jams, Jellies and Fruit Preserves
Making Jams, Jellies and Fruit Preserves
Marathon County UW-Extension
 
Jam presentation
Jam presentationJam presentation
Jam presentation
Manendra Shukla
 
Dried tropical fruits
Dried tropical fruitsDried tropical fruits
Dried tropical fruits
Pierre Gutierrez Medina
 
Jam, jelly &marmalade
Jam, jelly &marmaladeJam, jelly &marmalade
Jam, jelly &marmalade
Abhinav Vivek
 
Blanching (Semester 6)
Blanching (Semester 6)Blanching (Semester 6)
Blanching (Semester 6)
Muhammad Luthfan
 
Kissan jam
Kissan jamKissan jam
Kissan jam
Publicis Sapient
 

Viewers also liked (7)

Making Jams, Jellies and Fruit Preserves
Making Jams, Jellies and Fruit PreservesMaking Jams, Jellies and Fruit Preserves
Making Jams, Jellies and Fruit Preserves
 
Jam presentation
Jam presentationJam presentation
Jam presentation
 
Dried tropical fruits
Dried tropical fruitsDried tropical fruits
Dried tropical fruits
 
Haccp of pineapple canned in syrup
Haccp of pineapple canned in syrupHaccp of pineapple canned in syrup
Haccp of pineapple canned in syrup
 
Jam, jelly &marmalade
Jam, jelly &marmaladeJam, jelly &marmalade
Jam, jelly &marmalade
 
Blanching (Semester 6)
Blanching (Semester 6)Blanching (Semester 6)
Blanching (Semester 6)
 
Kissan jam
Kissan jamKissan jam
Kissan jam
 

Similar to Solutions for Food Processing : Softmaz

New Microsoft PowerPoint Presentation.pptx
New Microsoft PowerPoint Presentation.pptxNew Microsoft PowerPoint Presentation.pptx
New Microsoft PowerPoint Presentation.pptx
Silpa87
 
Agrotechnology.pptx
Agrotechnology.pptxAgrotechnology.pptx
Agrotechnology.pptx
Silpa87
 
Fruits and Vegetables Processing Technology
Fruits and Vegetables Processing Technology Fruits and Vegetables Processing Technology
Fruits and Vegetables Processing Technology
Mahmudul Hasan
 
Banana puree and beverages
Banana puree and beveragesBanana puree and beverages
Banana puree and beverages
Krushna Yadav D K
 
Fruit Juice Preparation
Fruit Juice PreparationFruit Juice Preparation
Fruit Juice Preparation
Ayaz Ahmad
 
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptxDAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
HemanthaRaju2
 
Food freezing fruits
Food freezing fruitsFood freezing fruits
Food freezing fruits
vaishali0123
 
Grape juice processing
Grape juice processingGrape juice processing
Grape juice processing
TuynNguyn354426
 
Value addition in mango
Value addition in mango Value addition in mango
Value addition in mango
SOUMENKARAK
 
maher fatima
maher fatimamaher fatima
maher fatima
maher fatima
 
Intermediate foods- jam, jelly, marmalade,(201).pptx
Intermediate foods- jam, jelly,  marmalade,(201).pptxIntermediate foods- jam, jelly,  marmalade,(201).pptx
Intermediate foods- jam, jelly, marmalade,(201).pptx
210804130201
 
Fruit beverages and drinks
Fruit beverages and drinksFruit beverages and drinks
Fruit beverages and drinks
Rahul Pandya
 
fruitbeveragesanddrinks-181221191817 (1).pptx
fruitbeveragesanddrinks-181221191817 (1).pptxfruitbeveragesanddrinks-181221191817 (1).pptx
fruitbeveragesanddrinks-181221191817 (1).pptx
JENINR1
 
Jam, jellies, marmalade, Preserves
Jam, jellies, marmalade, PreservesJam, jellies, marmalade, Preserves
Jam, jellies, marmalade, Preserves
KIRTIGAUTAM11
 
Industry Visit Project (BBA) : Mapro
Industry Visit Project (BBA) : MaproIndustry Visit Project (BBA) : Mapro
Industry Visit Project (BBA) : Mapro
jitendrasangle
 
4. PROJECT REPORT-FIL
4. PROJECT REPORT-FIL4. PROJECT REPORT-FIL
4. PROJECT REPORT-FILSaqib Gulzar
 
Production process of jam 1
Production process of jam 1Production process of jam 1
Production process of jam 1
AarthiDhandapani
 
Sensory evolution of dairy products In dairy
Sensory evolution of dairy products In dairySensory evolution of dairy products In dairy
Sensory evolution of dairy products In dairy
urmilachoudhary20
 
APRICOT (Prunus armeniaca) PROCESSING AND VALUE ADDITION
APRICOT (Prunus armeniaca) PROCESSING AND VALUE ADDITIONAPRICOT (Prunus armeniaca) PROCESSING AND VALUE ADDITION
APRICOT (Prunus armeniaca) PROCESSING AND VALUE ADDITION
jaisingh277
 
Fruits and vegetables juice processing .pptx
Fruits and vegetables juice processing .pptxFruits and vegetables juice processing .pptx
Fruits and vegetables juice processing .pptx
osmanolow
 

Similar to Solutions for Food Processing : Softmaz (20)

New Microsoft PowerPoint Presentation.pptx
New Microsoft PowerPoint Presentation.pptxNew Microsoft PowerPoint Presentation.pptx
New Microsoft PowerPoint Presentation.pptx
 
Agrotechnology.pptx
Agrotechnology.pptxAgrotechnology.pptx
Agrotechnology.pptx
 
Fruits and Vegetables Processing Technology
Fruits and Vegetables Processing Technology Fruits and Vegetables Processing Technology
Fruits and Vegetables Processing Technology
 
Banana puree and beverages
Banana puree and beveragesBanana puree and beverages
Banana puree and beverages
 
Fruit Juice Preparation
Fruit Juice PreparationFruit Juice Preparation
Fruit Juice Preparation
 
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptxDAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
DAIRY INDUSTRY, sugar industry, paper and pulp, textile mill waste (1).pptx
 
Food freezing fruits
Food freezing fruitsFood freezing fruits
Food freezing fruits
 
Grape juice processing
Grape juice processingGrape juice processing
Grape juice processing
 
Value addition in mango
Value addition in mango Value addition in mango
Value addition in mango
 
maher fatima
maher fatimamaher fatima
maher fatima
 
Intermediate foods- jam, jelly, marmalade,(201).pptx
Intermediate foods- jam, jelly,  marmalade,(201).pptxIntermediate foods- jam, jelly,  marmalade,(201).pptx
Intermediate foods- jam, jelly, marmalade,(201).pptx
 
Fruit beverages and drinks
Fruit beverages and drinksFruit beverages and drinks
Fruit beverages and drinks
 
fruitbeveragesanddrinks-181221191817 (1).pptx
fruitbeveragesanddrinks-181221191817 (1).pptxfruitbeveragesanddrinks-181221191817 (1).pptx
fruitbeveragesanddrinks-181221191817 (1).pptx
 
Jam, jellies, marmalade, Preserves
Jam, jellies, marmalade, PreservesJam, jellies, marmalade, Preserves
Jam, jellies, marmalade, Preserves
 
Industry Visit Project (BBA) : Mapro
Industry Visit Project (BBA) : MaproIndustry Visit Project (BBA) : Mapro
Industry Visit Project (BBA) : Mapro
 
4. PROJECT REPORT-FIL
4. PROJECT REPORT-FIL4. PROJECT REPORT-FIL
4. PROJECT REPORT-FIL
 
Production process of jam 1
Production process of jam 1Production process of jam 1
Production process of jam 1
 
Sensory evolution of dairy products In dairy
Sensory evolution of dairy products In dairySensory evolution of dairy products In dairy
Sensory evolution of dairy products In dairy
 
APRICOT (Prunus armeniaca) PROCESSING AND VALUE ADDITION
APRICOT (Prunus armeniaca) PROCESSING AND VALUE ADDITIONAPRICOT (Prunus armeniaca) PROCESSING AND VALUE ADDITION
APRICOT (Prunus armeniaca) PROCESSING AND VALUE ADDITION
 
Fruits and vegetables juice processing .pptx
Fruits and vegetables juice processing .pptxFruits and vegetables juice processing .pptx
Fruits and vegetables juice processing .pptx
 

Recently uploaded

Roti Bank Delhi: Nourishing Lives, One Meal at a Time
Roti Bank Delhi: Nourishing Lives, One Meal at a TimeRoti Bank Delhi: Nourishing Lives, One Meal at a Time
Roti Bank Delhi: Nourishing Lives, One Meal at a Time
Roti Bank
 
一比一原版UMN毕业证明尼苏达大学毕业证成绩单如何办理
一比一原版UMN毕业证明尼苏达大学毕业证成绩单如何办理一比一原版UMN毕业证明尼苏达大学毕业证成绩单如何办理
一比一原版UMN毕业证明尼苏达大学毕业证成绩单如何办理
zaquoa
 
Kitchen Audit at restaurant as per FSSAI act
Kitchen Audit at restaurant as per FSSAI actKitchen Audit at restaurant as per FSSAI act
Kitchen Audit at restaurant as per FSSAI act
MuthuMK13
 
Best Chicken Mandi in Ghaziabad near me.
Best Chicken Mandi in Ghaziabad near me.Best Chicken Mandi in Ghaziabad near me.
Best Chicken Mandi in Ghaziabad near me.
tasteofmiddleeast07
 
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...
Ang Chong Yi
 
一比一原版UVM毕业证佛蒙特大学毕业证成绩单如何办理
一比一原版UVM毕业证佛蒙特大学毕业证成绩单如何办理一比一原版UVM毕业证佛蒙特大学毕业证成绩单如何办理
一比一原版UVM毕业证佛蒙特大学毕业证成绩单如何办理
zaquoa
 
一比一原版IC毕业证帝国理工大学毕业证成绩单如何办理
一比一原版IC毕业证帝国理工大学毕业证成绩单如何办理一比一原版IC毕业证帝国理工大学毕业证成绩单如何办理
一比一原版IC毕业证帝国理工大学毕业证成绩单如何办理
saseh1
 
MS Wine Day 2024 Arapitsas Advancements in Wine Metabolomics Research
MS Wine Day 2024 Arapitsas Advancements in Wine Metabolomics ResearchMS Wine Day 2024 Arapitsas Advancements in Wine Metabolomics Research
MS Wine Day 2024 Arapitsas Advancements in Wine Metabolomics Research
Panagiotis Arapitsas
 
Roti Bank Hyderabad: A Beacon of Hope and Nourishment
Roti Bank Hyderabad: A Beacon of Hope and NourishmentRoti Bank Hyderabad: A Beacon of Hope and Nourishment
Roti Bank Hyderabad: A Beacon of Hope and Nourishment
Roti Bank
 
Food and beverage service Restaurant Services notes V1.pptx
Food and beverage service Restaurant Services notes V1.pptxFood and beverage service Restaurant Services notes V1.pptx
Food and beverage service Restaurant Services notes V1.pptx
mangenatendaishe
 

Recently uploaded (10)

Roti Bank Delhi: Nourishing Lives, One Meal at a Time
Roti Bank Delhi: Nourishing Lives, One Meal at a TimeRoti Bank Delhi: Nourishing Lives, One Meal at a Time
Roti Bank Delhi: Nourishing Lives, One Meal at a Time
 
一比一原版UMN毕业证明尼苏达大学毕业证成绩单如何办理
一比一原版UMN毕业证明尼苏达大学毕业证成绩单如何办理一比一原版UMN毕业证明尼苏达大学毕业证成绩单如何办理
一比一原版UMN毕业证明尼苏达大学毕业证成绩单如何办理
 
Kitchen Audit at restaurant as per FSSAI act
Kitchen Audit at restaurant as per FSSAI actKitchen Audit at restaurant as per FSSAI act
Kitchen Audit at restaurant as per FSSAI act
 
Best Chicken Mandi in Ghaziabad near me.
Best Chicken Mandi in Ghaziabad near me.Best Chicken Mandi in Ghaziabad near me.
Best Chicken Mandi in Ghaziabad near me.
 
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...
 
一比一原版UVM毕业证佛蒙特大学毕业证成绩单如何办理
一比一原版UVM毕业证佛蒙特大学毕业证成绩单如何办理一比一原版UVM毕业证佛蒙特大学毕业证成绩单如何办理
一比一原版UVM毕业证佛蒙特大学毕业证成绩单如何办理
 
一比一原版IC毕业证帝国理工大学毕业证成绩单如何办理
一比一原版IC毕业证帝国理工大学毕业证成绩单如何办理一比一原版IC毕业证帝国理工大学毕业证成绩单如何办理
一比一原版IC毕业证帝国理工大学毕业证成绩单如何办理
 
MS Wine Day 2024 Arapitsas Advancements in Wine Metabolomics Research
MS Wine Day 2024 Arapitsas Advancements in Wine Metabolomics ResearchMS Wine Day 2024 Arapitsas Advancements in Wine Metabolomics Research
MS Wine Day 2024 Arapitsas Advancements in Wine Metabolomics Research
 
Roti Bank Hyderabad: A Beacon of Hope and Nourishment
Roti Bank Hyderabad: A Beacon of Hope and NourishmentRoti Bank Hyderabad: A Beacon of Hope and Nourishment
Roti Bank Hyderabad: A Beacon of Hope and Nourishment
 
Food and beverage service Restaurant Services notes V1.pptx
Food and beverage service Restaurant Services notes V1.pptxFood and beverage service Restaurant Services notes V1.pptx
Food and beverage service Restaurant Services notes V1.pptx
 

Solutions for Food Processing : Softmaz

  • 2. Page | 2 Papaya TUTTI – FRUTTI Tutti-Frutti basically is a confectionery product, is extensively used as an additive in the preparation of other food products. Papaya based tutti-frutti a preparation comprising of small flavored papaya cubes has a wide range of established applications as it is incorporated into fruit bread and is used in manufacture of ice creams, puddings, cakes, biscuits and a variety of sweet meats, confectionery and other bakery products. Manufacturing Process: Papaya fruit forms the basic raw material for the proposed product. The papayas are first washed, cleaned of dirt and grease, then peeled and sliced manually to remove the seeds and the fibrous material. The next step consists of mechanical cubing. Thereafter the small fruit cubes are placed in a series of kettles containing hot sugar syrup with added flavours and preservatives. Heating is done with the help of steam, if necessary. As a result of osmosis, the fruit pieces absorb the sugar syrup, which is kept hot for a few hours, thereafter the excess sugar solution is drained off and then recycled tot used again. Finally the product viz. the fruit pieces are dried in a mechanical cabinet drier under controlled conditions to prevent crystallization of sugar and packed in polythene pouches, ready for dispatch. The sequence of the unit operations are illustrated in a flow chart as below. Flow Chart of PAPAYA TUTTI-FRUITI Papaya Fruit Excess Sugar Syrup Drained off Fruit Pieces Final Product ready for dispatch WASHING CLEANING PEELING MECHINICAL CUBINGSOAKING IN SUGAR SYRUP Syrup DRYING
  • 3. Page | 3 Puree Processing of ASEPTIC BANANA BANANASREJECTED FROM EXPORT PACKING HOUSE STORAGE (ROOM TEMPERSTURE) RIPENING WITH ETHURNR OXID + N2 FILLING EMPTY CLUSTERS (WOODEN CARTES) ASEPTIC FILLING DISINTEGRATION PEELS PEELING CHLORINATED WATER (5 TO 10PPM) WASHING WATER ASEPTIC COOLING 200 LIT DRUMS ASPETIC COOLING ASCORBIS ACID BATH 0.5 VITAMIN C REFRIGERANT (AMMONIA) ENZYME INACTIVATION STRERILZATION HEAT PULPING HEAT SEEDS + FIBERS DEAREATION VACUMM
  • 4. Page | 4 Cultivation & Processing of ASPARAGUS CULTIVATION: PROCESSING: SOWINGBULBS CROP PRODUCTION HARVESTING BLANCHING WASHING/ ROOT CUTTING PRE CLEANING BRINING CLEANING STERILIZING COOLING AND STORAGE
  • 5. Page | 5 Individually Quick Frozen IQF CHECK OPTIMUM MATURITY BY TENDEROMETER REMOVING FROM SHELL 1. MINUTE IN BOILING WATER IQF DIRECT FILM WARP LDPE, PP, PET & EVA + WAXED CARTON HARVESTING VINING WINNOWERS FOR DRYCLEANING FLOATATION WASHERS ROTARY BLANCHER SCREEN WASHERS FOR FINAL CLEANING FLUME COOLER TO LOWER TEMPERATURE AIR BLAST TUNNEL FREEAER PACKAGING WITH DRY ICE
  • 6. Page | 6 Canning of FRUITS AND VIGETABLES RAW MATERIAL FRUITS & VEGETABLES WASHING PEELING / CUTTING BLANCHING FILLING SEALING STREILIZING COOLING BRINING / SYRUPING LABELING STORAGE PREPARATION OF SYRUP / BRINE DRYING WASHING & STEAMING CAN REFORMING
  • 7. Page | 7 Frozen VIGETABLES (IQF) SLICINGCLEANING WASHING BLANCHING STORAGE FREEZING (IQF)
  • 8. Page | 8 Fruit BARS SKIMMED MILK POWDER MALT EXTRACT FLAVOURS, PRESERVATIONS & COLOURS FRESH FRUITS WASHING INSPECTION PEELING DISINTEGRATION PULPINGFILTERATIO N BLENDING BOILING DRYING CUTTING TO SIZE WRAPPING PACKAGE DESPATCH
  • 9. Page | 9 Concentrate of FRUIT JUICES Rind 1.5 tons/hour SERVICE RAW MATERIAL FRUIT STORAGE WASHING & BRUSHNING PRIMARY SECONDARY BRUSHING SELECTINGSCALDINGPEELINGEXTRACTION EXTRACTION DEAIRING PASTEURISATION SEPARATION FILLING COOLING ADD BACK BLENDING CONCENTRATION N FREEZING STORAGE FRESH WATER SHOWER SCREENING
  • 10. Page | 10 Fruit SNACKS Special liquid formulation Small pieces, Seeds FRUITS (SELECTED) WATER CLEANING DISINFECTANT DIP AND WATERR WASH SIZE GRADING SKIN REMOVAL (OPTIONAL) TREATMENT TANK SIEVING CUTTING/SLICING VACUUM FRYING & DRYING PACKING
  • 11. Page | 11 Garlic POWDER GARLIC BULBS BULB BREAKING CLEANING / ASPIRATION HAMMER MILLING DRYING (TUNNEL) FLAKING POWDER PACKING
  • 12. Page | 12 Jack Fruit JAM JACK FRUITS CAREFULL SELECTION FLAVOURS & PRESERVATIVES COLOURS CITRIC ACID SUGAR FINAL PRODUCT READY FOR PACKING AND DESPATCH REMOVAL OF OUTER RIND INNER FIBRE AND SEEDS SHREDDING OF INNER FRUIT
  • 13. Page | 13 Mango PROCESSING SUGAR RIPE MANGOES WASHING PEELING SLICING PULPING MIXING PH ADJUSTMENT FILLINF IN BAGS SEALING FREEZING FROZEN MANGO SLICES SIEVING HOMOGENISING DRUM DRYING POWDERING MANGO CUSTARD POWDER VACUUM PUFF DRYING SWEETENED MAN GO POWDER MIXING HOMOGENISING DRUM DRYING POWDERING CABINET DRYING SYRUPING IN CANS EXHAUSTIN G SEALING PROCESSING CANNED MANGO SLICES
  • 14. Page | 14 Mushroom CULTIVATION AND PROCESSING CULTIVATION PROCESSING COMPOST PREPARATION SPAWNING MUSHROOM BUDS HARVESTING BLANCHING WASHING EVACUATIONPRE-CLEANING CUTTING BRINING FILLING CANNING PACKAGING STERILIZING COOLING
  • 15. Page | 15 Pasteurized FRUIT JUICE PLANT FRUITS WASHING STORAGE LINE CITRUS JUICE EXTRACTION SORTING CLARIFICATION PASTEURIZATION CLEANING HOMOGENIZATION JUICE STORAGE CITRUS JUICE PRODUCTION MANGO JUICE PRODUCTION CLARIFACTION CLEANING HOMOGENIZATION PASTEURIZATION JUICE STORAGE FILLING STATION OIL SEPARATION OIL EXPELLER
  • 16. Page | 16 Reverse Osmosis R O Plant
  • 17. Page | 17 CORES CORES Pineapple PROCESSING & CANNING WASHING GRADING PEELING CRUSHES PEELS PIECES SORTING COMPOST CRUSHER SLICER HEATING SCREW PRESS ENZYME DOSING VOLATILE RECOVERY CLARIFYER ENZYMATIC TREATMENT STROAGE INTO TANKS OR DRUMS CONCENTRATION INSPECTION SPOTTED FRUITS TITBIT CUTTER CORNER CAN LOADER RESIZER CORER SYRUP FILLER SEAMER PASTEURIZER COOLER HOT FILLING COOLER FILTRATION HOT SUGAR DISSOLVING MANUAL FILLING
  • 18. Page | 18 Tapioca CHIPS TAPIOCA TUBERS WASHING PEELING SLICING BLANCHING DRYINGFRYING APPLICATION OF SALT & SPICES FINAL PRODUCT
  • 19. Page | 19 Tomato PASTE COLLECTION CHARGING WASHING SORTING CRUSHING CONCENTRATION FILTRATION HOMOGENIZATION BOTTLING COOLING
  • 20. SOFTMAZ TECHNOLOGIES PVT.LTD. Plot No. 9, Flat # 3, Priya Colony Meena Sadam, Kakaguda, Secunderabad - 500 015. Telagana, INDIA. www.softmaz.comE-mail : info@softmaz.com +91-9394742416 +91-7337059764