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OMP/54 14/7/01Marash Al-Kalbani
Well Design And Completion
OMP/54 14/7/01Marash Al-Kalbani
The Integrated Production System
OMP/54 14/7/01Marash Al-Kalbani
Slotted
Liner
Fracpack
External
Gravelpack
Chemical
Consolidation
Internal
Gravelpack
Screen/
open hole
Cemented
Casing/liner
Barefoot
(Openhole)
Completion
Type
Completions Type
OMP/54 14/7/01Marash Al-Kalbani
Well Design & Completions
OPEN HOLE COMPLETION (Barefoot)
Advantage:
• Simple
• Saving in cost and time
Disadvantage:
• No selective control
• difficult to isolate water or gas Breakthrough
• cross flow can not be controlled
• Not suitable for unstable Formation
Application:
• Low cost/multi well developments
• Deep consolidated wells.
• Naturally Fractured reservoirs.
OMP/54 14/7/01Marash Al-Kalbani
Well Design & Completions
Screen or Pre-slotted liner completions
Advantage:
• Simple
• Cheaper than cemented casing
• Sand control
Disadvantage:
• No selective control
• difficult to isolate water or gas Breakthrough
• cross flow can not be controlled
• Not suitable for unstable Formation
Application:
• Sandy wells
• Horizontal wells completion.
OMP/54 14/7/01Marash Al-Kalbani
Well Design & Completions
Cemented and Perforated casing/Liner
Advantage:
• Selective production
• Zonal Isolation
• Water/Gas Shut-off
Disadvantage:
• Extra cost (casing and cement, perforation)
• Formation Damage
Application:
• Unconsolidated formation.
• Multi reservoirs with different pressures.
• When dual Completions are required
OMP/54 14/7/01Marash Al-Kalbani
Well Design & Completions
Fracpack EGP IGP
OMP/54 14/7/01Marash Al-Kalbani
Completion String Design (Basic)
cement
casing
Reservoir
Packer
Annuluar Isolation
WL Nipple
Tubing Isolation
SSD
Circulation
SSSV
Tubing Isolation (Safety)
 Tubing
Fluid Canduit
OMP/54 14/7/01Marash Al-Kalbani
 The ability to contain anticipated flowing pressure and any hydraulic pressures
which may be employed in well operations and conduct fluid to surface
(production) or the reservoir (injection well) with minimal flowing pressure loss
and optimal flow stability.
Completion String Design
 The ability to isolate the annulus between the casing and the production tubing if
flow instability is likely or it is desirable to minimise reservoir fluid contact with the
production casing.
 The ability to affect downhole shut-in either by remot control or directly activated
by changing well flowing conditions, in the event that isolation at surface is not
possible.
 A means to communicate or circulate (selectively when required) between
the annulus and the tubing.
 A provision for physical isolation of the tubing by the installation of a plug to
allow routine isolation e.g. for pressure testing of the tubing.
OMP/54 14/7/01Marash Al-Kalbani
Production Optimisation & (workover)
Examples :
 Removal of Wellbore Damage (Acidisation)
 Reduce Water Production (isolate water zone)
 Increase Production (by adding more perforations/etc)
 Lifting Method Optimisation
 Pressure Support to Enhance Recovery
Why : to improve a well performance and/or gather
some data that will increase the Understanding of well
behaviour and therefore improving the field overall
performance.
OMP/54 14/7/01Marash Al-Kalbani
Concept of Skin
OMP/54 14/7/01Marash Al-Kalbani
Concept of Skin
 It is a dimensionless term to account for deviation from ideal
Darcy radial flow at or near the wellbore.
 Most common sources of non-ideal flow:
 Change in permeability near the wellbore (Formation
Damage/Stimulation)
 Change in radial flow geometry, caused by limited entry to the
wellbore and flow convergence into perforations. (Limited
Completion Interval, Gravel Pack & Perforations)
 Non-applicability of Darcy law at high flow velocities, usually
localised near the wellbore. (Turbulence)
 Multi-phase flow near wellbore region (Saturation blockage)
OMP/54 14/7/01Marash Al-Kalbani
Mathematical Concept – A Lumped Model
[p(rs) – p(rw)]s =(qμB/2πksh) ln(rs/rw)
[p(rs) – p(rw)]0 =(qμB/2πkh) ln(rs/rw)
∆ps=(qμB/2πkh) ln(rs/rw)[(k/ks)-1]
S = ln(rs/rw)[(k/ks)-1]
∆ps=(qμB/2πkh)S
To quantify the effect of skin factor,
calculation of pressure drop due to skin
is most important.
OMP/54 14/7/01Marash Al-Kalbani
Impact of Skin on IPR
Actual IPR versus Ideal IPR
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
0 200 400 600 800 1000 1200 1400 1600
Oil Rate (bbl/day)
FlowingBHP(psi)
Ideal Well IPR
Actual IPR
Formation Damage
Skin
Rate
Dependent
Skin
Two Phase Skin
OMP/54 14/7/01Marash Al-Kalbani
How to Calculate Skin?
 Skin Factor calculated from well tests (build-up, drawdown, multi-
rate) tests is total skin factor.
 It is essential to separate the skin factor into individual
components to assess possible measures to enhance
productivity.
 Skin due to turbulence is rate-dependent and need to be
identified through multi-rate tests.
 Blockage skin is due to development of two phase saturation near
the well-bore. It is also rate dependent to certain extent.
OMP/54 14/7/01Marash Al-Kalbani
Common Problems
 Reduction in well productivity
 Sand production
 Skin
OMP/54 14/7/01Marash Al-Kalbani
Artificial Lift
OMP/54 14/7/01Marash Al-Kalbani
Artificial Lift ( Advantages)
Rod Pumps ESP Hudraulic
Pump
Gas Lift PCP
1. Simple, basic
design
2. Unit easliy
change
3. Simple to
operate
4. Good for high
temp, viscous
oils
5. Pump off
control
1. High volume
2. Unobtrusive
surface
location.
3. Downhole
telemetry
avialable
4. Tolerant high
well
elevation/dogl
egs
5. Corrosion/Sc
ale
treatments
possible.
1. High volimes
2. Can use
water as
power fluid
3. Remote
power source
4. Tolerant high
well
elevation/dogl
egs
1. Solids
tolerant
2. Large volimes
3. Simple
maintenance
4. Tolerant high
well
elevation/dogl
egs
5. Wireline
maintenance
1. Solids and
viscous cruds
tolerant.
2. Energy
efficient
3. Unobtrusive
surface
location with
downhole
motor.
OMP/54 14/7/01Marash Al-Kalbani
Artificial Lift ( Disadvantages)
Rod Pumps ESP Hudraulic
Pump
Gas Lift PCP
1. Friction in
crooked
holes
2. Pump wear
with solids
production.
3. Free gas
reduces
pump eff.
4. Downhole
corrosion
inhibition
difficult.
5. Heavy equp.
For offshore
use.
1. Not suitable
for shallow,
low volume
wells.
2. Full workover
required to
change pump
3. Cable
damage
during
installation.
4. Cable
deteriorates
at high temp.
5. Gas and
solids
intolerant.
1. High surface
pressure.
2. Free gas
reduces
pump eff.
3. Power oil
systems
hazardous
4. High
minimum Low
FBHP,
abandonment
pressure may
not be
reached.
1. Lift gas may
not be
available.
2. Not suitable
for viscous
crude oil.
3. Casing must
withstand lift
gas pressure
4. High
minimum
Low FBHP,
abandonment
pressure may
not be
reached
1. Pump off
control
difficult
2. Problem with
rotating rods.
OMP/54 14/7/01Marash Al-Kalbani
Artificial Lift ( Main Characteristics)
Gas Lift BP ESP
Production range, bpd
Typical depth, ft
Flexibility
Hydraulic Efficiency
Tolerant to gas
Tolerant to sand
Offshore
Subsea
Number of strings (excl.Soc)
Typical Capex ($,000)
Opex
UTC ($/bbl)
200 tp >10,000
6000
High
Med
High
High
Yes
Yes
1900
150
Low to Med
200 to 2000
3000
Med
High
Med
Med to high
Rare
No
1900
110
Med
1000 to > 10,000
4000
Low
High
Med to Low
Low
Yes
Rare
200
200
High
Range 0.6 to 1.2
OMP/54 14/7/01Marash Al-Kalbani
Production Optimisation & (workover
OMP/54 14/7/01Marash Al-Kalbani
Production Optimisation
Optimisation
Type
Inflow Outflow
 Removal of reservoir Damage
 Water/Gas shut-off
 Additional Perforations
 Screen (wws) cleaning
 Bean-ups
 lifting Method Optimisation.
 convert BP to ESP
 replace damaged Pump
 upgrade the pump
OMP/54 14/7/01Marash Al-Kalbani
Production
 The Well Head
 Casing heads, (20”,13 3/8th”,7”)
 Tubing Head,
 Christmas Tree
 Production Choke Size
OMP/54 14/7/01Marash Al-Kalbani
OMP/54 14/7/01Marash Al-Kalbani
Production
 Initial Production
 Perforation
 TCP
 Wireline Perforation
 Production Choke Size
 Variable/Fixed, Bean
 Flow Area – n/64ths
 Down Hole Pressure & Flow
OMP/54 14/7/01Marash Al-Kalbani
OMP/54 14/7/01Marash Al-Kalbani
Brain storming
PI
IPR
Radial
Flow
Re Rw
Draw
Down
K
Vertical
flow Well Head
Pr X-mass
tree
FlowLine
Separator
Flow
regimeChoke
Pb
Completions
GLR
DCA
Darcy
equation
Artificial Lift Cased hole
GOR
Drive
mechanism
OpenHole
Gas Lift
& Pumps
Pth Pwf
Skin factor
Vogel IPR
Sand
production
OMP/54 14/7/01Marash Al-Kalbani
Brain storming

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Skin

  • 1. OMP/54 14/7/01Marash Al-Kalbani Well Design And Completion
  • 2. OMP/54 14/7/01Marash Al-Kalbani The Integrated Production System
  • 4. OMP/54 14/7/01Marash Al-Kalbani Well Design & Completions OPEN HOLE COMPLETION (Barefoot) Advantage: • Simple • Saving in cost and time Disadvantage: • No selective control • difficult to isolate water or gas Breakthrough • cross flow can not be controlled • Not suitable for unstable Formation Application: • Low cost/multi well developments • Deep consolidated wells. • Naturally Fractured reservoirs.
  • 5. OMP/54 14/7/01Marash Al-Kalbani Well Design & Completions Screen or Pre-slotted liner completions Advantage: • Simple • Cheaper than cemented casing • Sand control Disadvantage: • No selective control • difficult to isolate water or gas Breakthrough • cross flow can not be controlled • Not suitable for unstable Formation Application: • Sandy wells • Horizontal wells completion.
  • 6. OMP/54 14/7/01Marash Al-Kalbani Well Design & Completions Cemented and Perforated casing/Liner Advantage: • Selective production • Zonal Isolation • Water/Gas Shut-off Disadvantage: • Extra cost (casing and cement, perforation) • Formation Damage Application: • Unconsolidated formation. • Multi reservoirs with different pressures. • When dual Completions are required
  • 7. OMP/54 14/7/01Marash Al-Kalbani Well Design & Completions Fracpack EGP IGP
  • 8. OMP/54 14/7/01Marash Al-Kalbani Completion String Design (Basic) cement casing Reservoir Packer Annuluar Isolation WL Nipple Tubing Isolation SSD Circulation SSSV Tubing Isolation (Safety)  Tubing Fluid Canduit
  • 9. OMP/54 14/7/01Marash Al-Kalbani  The ability to contain anticipated flowing pressure and any hydraulic pressures which may be employed in well operations and conduct fluid to surface (production) or the reservoir (injection well) with minimal flowing pressure loss and optimal flow stability. Completion String Design  The ability to isolate the annulus between the casing and the production tubing if flow instability is likely or it is desirable to minimise reservoir fluid contact with the production casing.  The ability to affect downhole shut-in either by remot control or directly activated by changing well flowing conditions, in the event that isolation at surface is not possible.  A means to communicate or circulate (selectively when required) between the annulus and the tubing.  A provision for physical isolation of the tubing by the installation of a plug to allow routine isolation e.g. for pressure testing of the tubing.
  • 10. OMP/54 14/7/01Marash Al-Kalbani Production Optimisation & (workover) Examples :  Removal of Wellbore Damage (Acidisation)  Reduce Water Production (isolate water zone)  Increase Production (by adding more perforations/etc)  Lifting Method Optimisation  Pressure Support to Enhance Recovery Why : to improve a well performance and/or gather some data that will increase the Understanding of well behaviour and therefore improving the field overall performance.
  • 12. OMP/54 14/7/01Marash Al-Kalbani Concept of Skin  It is a dimensionless term to account for deviation from ideal Darcy radial flow at or near the wellbore.  Most common sources of non-ideal flow:  Change in permeability near the wellbore (Formation Damage/Stimulation)  Change in radial flow geometry, caused by limited entry to the wellbore and flow convergence into perforations. (Limited Completion Interval, Gravel Pack & Perforations)  Non-applicability of Darcy law at high flow velocities, usually localised near the wellbore. (Turbulence)  Multi-phase flow near wellbore region (Saturation blockage)
  • 13. OMP/54 14/7/01Marash Al-Kalbani Mathematical Concept – A Lumped Model [p(rs) – p(rw)]s =(qμB/2πksh) ln(rs/rw) [p(rs) – p(rw)]0 =(qμB/2πkh) ln(rs/rw) ∆ps=(qμB/2πkh) ln(rs/rw)[(k/ks)-1] S = ln(rs/rw)[(k/ks)-1] ∆ps=(qμB/2πkh)S To quantify the effect of skin factor, calculation of pressure drop due to skin is most important.
  • 14. OMP/54 14/7/01Marash Al-Kalbani Impact of Skin on IPR Actual IPR versus Ideal IPR 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 0 200 400 600 800 1000 1200 1400 1600 Oil Rate (bbl/day) FlowingBHP(psi) Ideal Well IPR Actual IPR Formation Damage Skin Rate Dependent Skin Two Phase Skin
  • 15. OMP/54 14/7/01Marash Al-Kalbani How to Calculate Skin?  Skin Factor calculated from well tests (build-up, drawdown, multi- rate) tests is total skin factor.  It is essential to separate the skin factor into individual components to assess possible measures to enhance productivity.  Skin due to turbulence is rate-dependent and need to be identified through multi-rate tests.  Blockage skin is due to development of two phase saturation near the well-bore. It is also rate dependent to certain extent.
  • 16. OMP/54 14/7/01Marash Al-Kalbani Common Problems  Reduction in well productivity  Sand production  Skin
  • 18. OMP/54 14/7/01Marash Al-Kalbani Artificial Lift ( Advantages) Rod Pumps ESP Hudraulic Pump Gas Lift PCP 1. Simple, basic design 2. Unit easliy change 3. Simple to operate 4. Good for high temp, viscous oils 5. Pump off control 1. High volume 2. Unobtrusive surface location. 3. Downhole telemetry avialable 4. Tolerant high well elevation/dogl egs 5. Corrosion/Sc ale treatments possible. 1. High volimes 2. Can use water as power fluid 3. Remote power source 4. Tolerant high well elevation/dogl egs 1. Solids tolerant 2. Large volimes 3. Simple maintenance 4. Tolerant high well elevation/dogl egs 5. Wireline maintenance 1. Solids and viscous cruds tolerant. 2. Energy efficient 3. Unobtrusive surface location with downhole motor.
  • 19. OMP/54 14/7/01Marash Al-Kalbani Artificial Lift ( Disadvantages) Rod Pumps ESP Hudraulic Pump Gas Lift PCP 1. Friction in crooked holes 2. Pump wear with solids production. 3. Free gas reduces pump eff. 4. Downhole corrosion inhibition difficult. 5. Heavy equp. For offshore use. 1. Not suitable for shallow, low volume wells. 2. Full workover required to change pump 3. Cable damage during installation. 4. Cable deteriorates at high temp. 5. Gas and solids intolerant. 1. High surface pressure. 2. Free gas reduces pump eff. 3. Power oil systems hazardous 4. High minimum Low FBHP, abandonment pressure may not be reached. 1. Lift gas may not be available. 2. Not suitable for viscous crude oil. 3. Casing must withstand lift gas pressure 4. High minimum Low FBHP, abandonment pressure may not be reached 1. Pump off control difficult 2. Problem with rotating rods.
  • 20. OMP/54 14/7/01Marash Al-Kalbani Artificial Lift ( Main Characteristics) Gas Lift BP ESP Production range, bpd Typical depth, ft Flexibility Hydraulic Efficiency Tolerant to gas Tolerant to sand Offshore Subsea Number of strings (excl.Soc) Typical Capex ($,000) Opex UTC ($/bbl) 200 tp >10,000 6000 High Med High High Yes Yes 1900 150 Low to Med 200 to 2000 3000 Med High Med Med to high Rare No 1900 110 Med 1000 to > 10,000 4000 Low High Med to Low Low Yes Rare 200 200 High Range 0.6 to 1.2
  • 21. OMP/54 14/7/01Marash Al-Kalbani Production Optimisation & (workover
  • 22. OMP/54 14/7/01Marash Al-Kalbani Production Optimisation Optimisation Type Inflow Outflow  Removal of reservoir Damage  Water/Gas shut-off  Additional Perforations  Screen (wws) cleaning  Bean-ups  lifting Method Optimisation.  convert BP to ESP  replace damaged Pump  upgrade the pump
  • 23. OMP/54 14/7/01Marash Al-Kalbani Production  The Well Head  Casing heads, (20”,13 3/8th”,7”)  Tubing Head,  Christmas Tree  Production Choke Size
  • 25. OMP/54 14/7/01Marash Al-Kalbani Production  Initial Production  Perforation  TCP  Wireline Perforation  Production Choke Size  Variable/Fixed, Bean  Flow Area – n/64ths  Down Hole Pressure & Flow
  • 27. OMP/54 14/7/01Marash Al-Kalbani Brain storming PI IPR Radial Flow Re Rw Draw Down K Vertical flow Well Head Pr X-mass tree FlowLine Separator Flow regimeChoke Pb Completions GLR DCA Darcy equation Artificial Lift Cased hole GOR Drive mechanism OpenHole Gas Lift & Pumps Pth Pwf Skin factor Vogel IPR Sand production

Editor's Notes

  1. Ok, have production need to control surface pressures: Use a Christmas tree: Surface well head consists of casing heads for our well : 20, 13/3/8th 7” casing heads, the tubing head in our case lets say 4 “, and the Christmas tree which is the production tree. Key controls are the master valve and choke valve The perforating guns are fired after the tree is put in place, not before, as the situation is under balanced then initial clean up as the well produces into the well bore. This called perforating under balanced. Ok, producing the well, but still have the TCP in the hole what to do with it? Guns may disintegrate upon firing and debris falls to bottom ( rat hole!), this then become some of the deign criteria for the RAT Hole. Must remain clear of any production systems that might be run into the well. At a later date. Some times me they remain on the tubing, and allow flow to take place, they are removed when the well is first worked over and the tubing replaced. Many wells are perforated by running the guns on a Wireline and activating them bye electrical impulse, either before running tubing or afterwards. Now have a well have to figure out what its production is, both now and over life of production, why well must size surface facilities to handle the production both in terms of economics and volumetric pore pressures etc. We could calculate the maximum potential assuming no i9nvaded zone for oil, or an OHFP test for gas wells to rate the well. So our well ahs had some initial production, has cleaned up no invasion, its been acidized so hopefully have a negative skin. Ina addition to acidizing it bny perdoratinga nd going abck beyond 20 inches, might actuallha ve increassd the drainage zoemn and be getting betterv drawdown and increased production. Howeverw e assumed we have perforated to get production equivalent to Open Hole production. Assume all the well bore contributes ( Radial Flow) and that horizontal flow. So use darcy equation to calculate maximum single phase flow from the reservoir zone tat is open Control production to either mazimize short term production or long etrme recovery, need to \optimize. So absed on our objectives can use the Christmas tree to control the downhole environment. So using the choke size “To choke the flow back to what you want always in 32nds, if fixed drop a bean ib that closes off part of the opening, variable has a wing valve. When producing well want to make sure that it stays above the bubble point. Do not want “Gas beak out in the reservoir or the near well bore region ( Explain why). Use active or flank or artifical water drive to keep it above bubble point. Howevera s it comes to the surface will be low the bubble point and thereforewiull have 2 pahses , plus sand, plus water often and will need to handle them correctly at the surface.If this was an injector what would change to calculate maximum injection rate: brine instead of Oil,, so talk about rel perm and diff viscosity changing things. Prodcution Choke Size Production Choke size: Control production to either mazimize short term production or long etrme recovery, need to \optimize. So absed on our objectives can use the Christmas tree to control the downhole environment. So using the choke size “To choke the flow back to what you want always in 32nds, if fixed drop a bean ib that closes off part of the opening, variable has a wing valve. When producing well want to make sure that it stays above the bubble point. Do not want “Gas beak out in the reservoir or the near well bore region ( Explain why). Use active or flank or artifical water drive to keep it above bubble point. However as it comes to the surface will be low the bubble point and thereforewiull have 2 pahses , plus sand, plus water often and will need to handle them correctly at the surface.