This document provides a design proposal for cementing operations on the VINITA 1B - 23 well. It includes designs for cementing the 10 3/4" surface casing at 4,950 feet and the 7" production liner at 9,214 feet. For each operation, it outlines job objectives, well data, risk analysis, recommended procedures, pumping schedules, and simulation results from cementing software. The simulations model fluid properties, pressure profiles, temperature effects, centralizer placement, cement coverage, and pumping requirements. The goal is to achieve zonal isolation and provide competent barriers for further well construction.
Why Frac & How it works!
Rock Mechanics
Fundamentals of Hydraulic Fracturing
Fracturing models
Design criteria for frac treatments
Frac Equipment
Frac chemicals and proppants
QC for Frac job
Hydraulic fracturing technologies and practices
In fluid dynamics, slosh refers to the movement of liquid inside another object (which is, typically, also undergoing motion).
Strictly speaking, the liquid must have a free surface to constitute a slosh dynamics problem, where the dynamics of the liquid can interact with the container to alter the system dynamics significantly. Liquid sloshing strongly influences the directional dynamics and safety performance of highway tank vehicles in a highly adverse manner. Hydrodynamic forces and moments arising from liquid cargo oscillations in the tank under steering and/or braking maneuvers reduce the stability limit and controllability of partially-filled tank vehicles. Anti-slosh devices such as baffles are widely used in order to limit the adverse liquid slosh effect on directional performance and stability of the tank vehicles.
Why Frac & How it works!
Rock Mechanics
Fundamentals of Hydraulic Fracturing
Fracturing models
Design criteria for frac treatments
Frac Equipment
Frac chemicals and proppants
QC for Frac job
Hydraulic fracturing technologies and practices
In fluid dynamics, slosh refers to the movement of liquid inside another object (which is, typically, also undergoing motion).
Strictly speaking, the liquid must have a free surface to constitute a slosh dynamics problem, where the dynamics of the liquid can interact with the container to alter the system dynamics significantly. Liquid sloshing strongly influences the directional dynamics and safety performance of highway tank vehicles in a highly adverse manner. Hydrodynamic forces and moments arising from liquid cargo oscillations in the tank under steering and/or braking maneuvers reduce the stability limit and controllability of partially-filled tank vehicles. Anti-slosh devices such as baffles are widely used in order to limit the adverse liquid slosh effect on directional performance and stability of the tank vehicles.
Analyzing Multi-zone completion using multilayer by IPR (PROSPER) Arez Luqman
The primary objective of any well drilled and completed is to produce Hydrocarbons; by loading the Hydrocarbon (i.e. Oil and Gas) contained within the well through a conduit of the well and start separating it with surface facilities depending on type and composition of the Hydrocarbon.
Producing oil is simultaneously contained with problems depending on the type and properties of the reservoir.
Furthermore, what makes the problems much more; is when oil and/or gas is produced from multi-zones at the same time, when accumulated problems from all the producer zones occurring at the same time.
To help analyze this problems we are going to use PROSPER software package IPR multilayer, in which helps in identifying the relationship between Flow rate and Reservoir pressure.
Sucker rod pumping short course!!! ~downhole diagnosticenLightNme888
Six-page Petroleum Engineering info-graphic detailing Sucker Rod Pumping of Oil Wells and how to effectively design, operate, and optimize the well's producing efficiency. This is an amazing reference guide for anyone involved with Beam Lift as a means of Artificial Lift!!
www.downholediagnostic.com
Operation concerned Hydraulic set packer using tandem packer with mechanical set ETI-R3 for zonal isolation...in Mann Oil Field, Central basin of Myanmar.
Analyzing Multi-zone completion using multilayer by IPR (PROSPER) Arez Luqman
The primary objective of any well drilled and completed is to produce Hydrocarbons; by loading the Hydrocarbon (i.e. Oil and Gas) contained within the well through a conduit of the well and start separating it with surface facilities depending on type and composition of the Hydrocarbon.
Producing oil is simultaneously contained with problems depending on the type and properties of the reservoir.
Furthermore, what makes the problems much more; is when oil and/or gas is produced from multi-zones at the same time, when accumulated problems from all the producer zones occurring at the same time.
To help analyze this problems we are going to use PROSPER software package IPR multilayer, in which helps in identifying the relationship between Flow rate and Reservoir pressure.
Sucker rod pumping short course!!! ~downhole diagnosticenLightNme888
Six-page Petroleum Engineering info-graphic detailing Sucker Rod Pumping of Oil Wells and how to effectively design, operate, and optimize the well's producing efficiency. This is an amazing reference guide for anyone involved with Beam Lift as a means of Artificial Lift!!
www.downholediagnostic.com
Operation concerned Hydraulic set packer using tandem packer with mechanical set ETI-R3 for zonal isolation...in Mann Oil Field, Central basin of Myanmar.
#تواصل_تطوير
المحاضرة رقم 187
أستاذ دكتور / مدحت كمال عبدالله
عنوان المحاضرة:
تدعيم كباري باستخدام التفاعل المشترك
للمياه - جسم الكوبري
وعرض حالة عملية
Temporary Support Of Existing Bridges Using
Water-Structure Interaction
including case study
يوم الإثنين 26 ديسمبر 2022
الثامنة مساء توقيت القاهرة
التاسعة مساء توقيت مكة المكرمة
و الحضور عبر تطبيق زووم من خلال الرابط
https://us02web.zoom.us/meeting/register/tZModeusrzsoHtbqmSpzcaX1yPR0TmfeoAQl
علما ان هناك بث مباشر للمحاضرة على القنوات الخاصة بجمعية المهندسين المصريين
ونأمل أن نوفق في تقديم ما ينفع المهندس ومهمة الهندسة في عالمنا العربي
والله الموفق
للتواصل مع إدارة المبادرة عبر قناة التليجرام
https://t.me/EEAKSA
ومتابعة المبادرة والبث المباشر عبر نوافذنا المختلفة
رابط اللينكدان والمكتبة الالكترونية
https://www.linkedin.com/company/eeaksa-egyptian-engineers-association/
رابط قناة التويتر
https://twitter.com/eeaksa
رابط قناة الفيسبوك
https://www.facebook.com/EEAKSA
رابط قناة اليوتيوب
https://www.youtube.com/user/EEAchannal
رابط التسجيل العام للمحاضرات
https://forms.gle/vVmw7L187tiATRPw9
ملحوظة : توجد شهادات حضور مجانية لمن يسجل فى رابط التقيم اخر المحاضرة.
3. SchlumbergerPrivate
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OUTLINE
I. 10 ¾‘” SURFACE CASING DESIGN:
Job objectives
Well / Job Data
Risk analysis
Job procedure
CemCADE* & WELLCLEAN II simulations
General recommendations
II. 7” LINER DESIGN:
Job objectives
Well / Job Data
Risk analysis
Job procedure
CemCADE* & WELLCLEAN II simulations
Logistics
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10 ¾‘” SURFACE CASING DESIGN
Job Objectives
To bring top of cement up to surface
To provide a competent shoe-track to be able drilling the next section
Wait until surface samples harden to resume drilling
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Well Data & Schematics
20.000 in Csg
106.50 lbm/ft
42 ft
Top of Tail
4450 ft
10.750 in Csg
45.50 lbm/ft
4950 ft
Float Collar
4870 ft
Tail
62.18 bbl
Lead
490.43 bbl
Disp. Fluid1
468.34 bbl
i- Handbook* - *a mark of Schlumberger
Created on 9/2/2013 10:23:49 PM
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RISK ANALYSIS
Key risks Contingencies
- Cement setting inside the casing due to
poor slurry design and/or testing.
- Correct selection of temperature is critical. Computer temperature
simulations must be run to assess the temperatures during
placement and while the cement develops compressive strength.
- Incorrect displacement volume, resulting
in un-desired cement left in pipe.
- Accurate displacement volumes are critical; cement pumps are
preferred, however, accuracy can be achieved using rig pumps with
known efficiencies.
- Cement does not achieve sufficient
strength at the shoe-track
- Allow a sufficient WOC, tagging the TOC prior final C.S. is achieved
is not recommended.
- Losses prior to the cementing job during
mud circulation
- CemNET* is recommended at concentration of 2 lb/bbl in order to
minimize losses while cementing.
- Severely washed out holes compromise
mud removal and therefore cement-to-
formation bonding / channeling
- The low annular velocities occurred in such cases will impact
drastically the isolation results and logging evaluation, viscous gelled
mud’s can cause substantial channeling; pipe rotation and effective
mud circulation prior to pumping cement will help to mobilize mud.
- Gas presence while drilling
- In the event of gas-cut, it is strongly advised to remove completely
any gas presence in the well prior to the cementing job; not doing
this will allow gas to percolate through the slurry up to surface (gas-
leak).
- It is strongly advised to use gas control additives in the slurry design
in order to avoid gas channeling; not doing this will compromise
isolation results.
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JOB PROCEDURE/RECOMMENDATIONS: (KSQR)
After finishing RIH casing, start mud circulation to cool the temperature down to the
BHCT. Check mud returns, abnormal circulating pressure, losses, etc.
- At the same time prepare spacer:
46 bbls of spacer @ 10.80 ppg
Prepare the Mix fluid for the slurry
Stop mud circulation
Pumping sequence:
Pumping time 03:01 hr:min
If plug doesn’t bump,
pump ½ volume of the shoe-track
Bleed off pressure, check returns
End of job
Pumping Schedule
Name Flow Rate
(bpm)
Volume (bbl) Stage Time (Min)
Spacer 6.0 40.0 6.7
Drop Bottom Plug 0.0 0.0 10.0
LiteCRETE Slurry 6.0 490.5 81.7
UniFLAC Slurry 6.0 62.2 10.4
Drop Top Plug 0.0 10 10.0
Spacer 6.0 6.0 1.0
WBM 8.0 442.2 55.3
WBM 2.0 20 6.7
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JOB PROCEDURE/RECOMMENDATIONS: (KSQR)
Time Check
Fluids placement time
(hr:min)
KSQR policy
(min)
Minimum T.T.
Hr:Min
LiteCRETE UniFLAC
03:01 120 05:01 03:25
SQ contingency measures (KSQR 1.2):
When mixing any slurry every effort should be made to mix 80%
to 95% of the total slurry volume between the density fraction
tolerances (+/- 0.15 ppg):
Maximum shutdown time: 20 min
Lead (ppg) Tail (ppg)
Lower Limit 11.53 15.71
Upper Limit 11.83 16.01
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CemCADE & WELLCLEAN II Simulations
Fluid Sequence
LiteCRETE
Additives
Concenetration
Class G
Cement
31.7% BVOB
D124 58.3% BVOB
D178 10% BVOB
D206 0.024 gal/sk
D168 0.3 gal/sk
D080A 0.14 gal/sk
UNIFLAC Concentration
D206 0.023gal/sk
D153 0.1% BWOC
D168 0.338 gal/sk
D080A 0.056 gal/sk
D081 0.011 gal/sk
Fluid Sequence
Name
Volume
(bbl)
Ann.
Len
(ft)
Top
(ft)
Density
(lb/gal)
MUDPUSH II 40 10.80
LiteCRETE
Lead Slurry
490.50 4450 0.0 11.68
UNIFLAC Slurry 62.2 500 4450 15.86
MUDPUSH II 6.0 4807.6 10.80
Mud 462.4.0 0.0 9.80
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CemCADE & WELLCLEAN II Simulations
1. Fluid Sequence & Static Well Security0200040006000
ft
Well
8 10 12 14
lb/gal
Static Well Security
Hydrostatic
Frac
Pore
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CemCADE & WELLCLEAN II Simulations
5. Temperature Simulator
0 25 50 75 100 125 150 175 200
Time (min)
140130120110100908070
ParticleHistory(degF)
00.51.01.52.02.53.03.54.04.55.0
Depth(ft)(x1000)
Last Sack Temp.
First Sack Temp.
API BHCT
Part. Temp. Hist.
Particle Injection Time = 0 min
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Job Objectives
To bring the top of cement up to 4800.10 ft
Minimum WOC before tag TOC (Liner) as per UCA Chart
To provide a competent isolation around the liner overlap
To isolate the pay zone from 8074 to 9214 ft
7” PRODUCTION LINER DESIGN
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Well Data & Schematics
10.750 in Csg
45.50 lbm/ft
4950 ft
9.875 in
10% Excess
9214 ft
5.000 in DP
19.50 lbm/ft
4700 ft
7.000 in Csg
26.00 lbm/ft
9214 ft Landing Collar
9134 ft
Spacer 1
29.99 bbl
Spacer 2
60.99 bbl
Disp. Fluid1
232.12 bbl
Tail
231.38 bbl
i- Handbook* - *a mark of Schlumberger
Created on 7/15/2010 8:09:22 AM
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RISK ANALYSIS
Key risks Contingencies
- Cement setting inside the casing due to poor slurry
design and/or testing.
- Correct selection of temperature is critical. For deep-wells, computer
temperature simulations must be run to assess the temperatures
during placement and while the cement develops compressive
strength.
- Incorrect displacement volume, resulting in un-
desired cement left in pipe.
- Accurate displacement volumes are critical; cement pumps are
preferred, however, accuracy can be achieved using rig pumps with
known efficiencies.
- Cement does not achieve sufficient strength at the
shoe-track
- Allow a sufficient WOC, tagging the TOC prior final C.S. is achieved
is not recommended.
- Losses prior to the cementing job during mud
circulation
- CemNET* is recommended at concentration of 1.4 lb/bbl in order to
minimize losses while cementing.
- Severely washed out holes compromise mud removal
and therefore cement-to-formation bonding /
channeling
- The low annular velocities occurred in such cases will impact
drastically the isolation results and logging evaluation, viscous gelled
mud’s can cause substantial channeling; pipe rotation and effective
mud circulation prior to pumping cement will help to mobilize mud.
- Gas presence while drilling
- In the event of gas-cut, it is strongly advised to remove completely
any gas presence in the well prior to the cementing job; not doing this
will allow gas to percolate through the slurry up to surface (gas-leak).
- It is strongly advised to use gas control additives in the slurry design
in order to avoid gas channeling; not doing this will compromise
isolation results.
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JOB PROCEDURE/RECOMMENDATIONS: (KSQR)
After finishing RIH liner, Flush lines & Pressure test to 5000 psi for 10 minutes
Start mud circulation @ 8.0 bbl/min for about 180.0 minto cool the temperature down
to the BHCT. Check mud returns, abnormal circulating pressure, losses, cavings, etc.
At the same time prepare pre-flush (as per lab report):
30 bbl of CW8 @ 8.34 lb/gal
61 bbl of MUDPUSH II @ 10.85 lb/gal (Check rheology of spacer)
Start batch mixing 231.4 bbl (pumpable) of LiteCRETE HP Slurry @ 12.5 lb/gal.
Stop mud circulation
Pumping sequence: Pumping Schedule
Name Flow Rate
(bbl/min)
Volume
(bbl)
Stage Time
(min)
CW 5.0 30.0 6.0
Spacer 5.0 40.0 8.0
LiteCRETE 5.0 231.4 46.3
Pause 0.0 0.0 10.0
Spacer 6.0 6.0 1.0
Mud 6.0 159.6 26.6
Spacer 6.0 15.0 2.5
Mud 6.0 62.5 10.4
Mud 2.0 10 5.0
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Pumping time 01:55 min
If liner wiper plug doesn’t bump, pump ½ volume of the shoe-track
(agree this with Co. Man prior to the job)
Bleed off pressure, check returns
POOH up to 4600 ft (150 ft above Top of Liner), start mud circulation
- Job supervisor to witness mud circulation, cement returns, physical
check of the running tool, etc.
End of job
WOC as per UCA chart before attempting to tag TOC
JOB PROCEDURE/RECOMMENDATIONS: (KSQR)
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JOB PROCEDURE/RECOMMENDATIONS: (KSQR)
Time Check
Fluids placement
time
(hr:min)
Minimum POOH
time (min)
KSQR policy
(min)
Mud Circulation
time (min)
Minimum
T.T.
Hr:Min
01:55 0:30 120 120 06:25
SQ contingency measures (KSQR 1.2):
When mixing any slurry every effort should be made to mix 80%
to 95% of the total slurry volume between the density fraction
tolerances (+/- 0.15 ppg):
Lower Limit: 12.35 ppg
Upper Limit: 12.65 ppg
Maximum shutdown time: 20 min
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1. Fluid Sequence & Static Well Security
CemCADE & WELLCLEAN II Simulations
Well
7.5 10.0 12.5 15.0
lb/gal
Static Well Security
Hydrostatic
Frac
Pore
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CemCADE & WELLCLEAN II Simulations
HHP Requirement :
The HHP required for
the job is 184 hhp
2. Pumping Schedule
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5
(x 1000) psi
Dynamic Well Security
Hydrostatic
Min. Hydrostatic
Max. Dynamic
Min. Dynamic
Frac
Pore
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Flowrate Comparison (U-Tubing Effect)
CemCADE & WELLCLEAN II Simulations
2. Pumping Schedule
0 25 50 75 100 125
Time (min)
76543210
FlowRate(bbl/min)
Acquired Q Out
Acquired Q In
Q Out
Q In
Fluids at 9214 ft
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CemCADE & WELLCLEAN II Simulations
Well Head Pressure2. Pumping Schedule
0 25 50 75 100 125
Time (min)
1.41.21.00.80.60.40.20
Surf.Press.(psi)(x1000)
Back Pressure
Acquired Pressure
Calc. CemHP
Calc. Pump Press.
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CemCADE & WELLCLEAN II Simulations
Effective Circulating Density (ECD)
2. Pumping Schedule
0 25 50 75 100 125
Time (min)
6.26.05.85.65.45.25.04.84.64.44.24.03.8
Ann.Pressure(psi)(x1000)
Frac
Pore
Hydrostatic
Dynamic
Depth = 9214 ft
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CemCADE & WELLCLEAN II Simulations
3. Centralizer Placement
Centralizer Placement
Bottom MD
(ft)
Nbr. Cent. /
Joint
Cent. Name Code Min. STO
(%)
@ Depth
(ft)
4934.0 0 0/0 0.0 4966.6
6974.0 34 2/3 CT_3107130963S604C 65.8 6934.0
8974.0 40 4/5 CT_3107130963S604C 70.3 6991.5
9214.0 12 2/1 CT_3107130963S604C 83.2 9214.0
Number of Centralizers = 86
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CemCADE & WELLCLEAN II Simulations
5. Temperature Simulator
0 25 50 75 100 125
Time (min)
20017515012510075
ParticleHistory(degF)
00.51.01.52.02.53.03.54.04.55.0
Depth(ft)(x1000)
Last Sack Temp.
First Sack Temp.
API BHCT
Part. Temp. Hist.
Particle Injection Time = 0 min
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GENERAL RECOMMENDATIONS
Amount of Cement and additives to be calculated based on the final cementing
program
Double check calculations the with CM before the job
Perform risk assessment and discuss the contingency plans with the CM
Any deviation to the design program MUST be notified to the EIC for risk assessment
Pressurized mud balance must be used to check slurry density besides the electronic
densitometer
Minimum 2 gallon of mix water sample for the tail slurry to be collected and stored
properly
Slurry samples to be taken in different stages while pumping
CemCAT recording system is a Must Do,
All messages should be set at the start and at the end of each stage, no deviations are
allowed
Reset volume prior to start pumping a new fluid
CemCAT chart should be handed over to Co.Man as soon as it is possible
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QHSE recommendations:
•Make sure that everybody knows the operating procedure.
•Define the working area (barriers, limits).
•All personal involved in operation should be wearing minimum PPE:
safety boots, helmet, safety glasses, ear plugs, Nomex coveralls.
•In case CemNET* is added to the slurry, extra PPE is required: dust
mask and robber gloves.
•Define contingency plans.
•Identify muster points.
•Mention to everybody the emergency response plan.
•Designate a driver and vehicle in case of an emergency
GENERAL RECOMMENDATIONS
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To be provided by the Client:
10-3/4” Top & Bottom Plugs
51 Rigid Centralizer (Surface Casing Job)
86 Rigid Centralizers (Liner Job)
Dart
EQUIPMENT/PERSONNEL
Schlumberger Crew:
Supervisor (1)
Operator (2)
Helper (2)
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SAFE OPERATION MANAGEMENT TOOLS
Key Service Quality Requirement (KSQR )
i-District: A custom resource management system for use in district operations
JRI: Service Quality Job Risk Index identifies individual Service Quality risk
and the overall risk of the job. It must be completed prior to job starts.
Hazard Analysis & Risk Control (HARC): A process used in Schlumberger for
Quality and HSE risk management, designed to analyze risk(s) prior to
performing activities and to define risk control measures in order to reduce the
risk.
QUEST Management of Change (MOC)/Exemption: SLB QHSE Standard 10
Material Safety Data Sheet (MSDS)
Permit – To – Work
Emergency Spill Kit/Contigency Plans
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QHSE CONSIDERATION
Quality, Health, Safety and Environment (QHSE), is the four (4)
business and operational attributes controlled by the Schlumberger
Management System
Applicable WS QHSE Standards:
WS Std 001 – Service Delivery
WS Std 003 – Maintenance
WS Std 005 – Wellsite Operation
WS Std 018 – Chemical Product Management
WS Std 023 – Testing & Inspection of Treating Equipment
WS Std 30 – Mixing & Pumping of Combustible & Flammable Fluid