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International Journal of Power Electronics and Drive System (IJPEDS)
Vol. 9, No. 4, December 2018, pp. 1676~1684
ISSN: 2088-8694, DOI: 10.11591/ijpeds.v9.i4.pp1676-1684  1676
Journal homepage: http://iaescore.com/journals/index.php/IJPEDS
Single Phase Power Generation System from Fuel Cell
Nageswara Rao Kudithi, Sakda Somkun
School of Renewable Energy Technology, Naresuan University, Phitsanulok, Thailand
Article Info ABSTRACT
Article history:
Received Jun 25, 2018
Revised Sep 13, 2018
Accepted Sep 18, 2018
Power conditioning circuits are required for the fuel cell systems due to its
nature in energetic state. This paper proposed the small signal average
modelling of a duel active bridge (DAB) DC-DC converter with LC filter, to
generate the single phase AC power by using the H1000 fuel cell system.
The controller is designed for the stable operation of the system.
Implemented the controller, which gives the constant output voltage to DC-
bus from the DAB DC-DC converter, this DC-bus voltage fed to the inverter,
which inverts the DC-bus voltage to single Phase AC power with the LC-
filter. The proposed system simulated in the MATLAB/Simulink.
Keyword:
DC-DC converters
Fuel cell
Dual active bridge
Extended symmetric optimum
Copyright © 2018 Institute of Advanced Engineering and Science.
All rights reserved.
Corresponding Author:
Nageswara Rao Kudithi,
School of Renewable Energy Technology,
Naresuan University,
Phitsanulok, Thailand.
Email: nagnitw2006@gmail.com
1. INTRODUCTION
Nowadays, renewable energy sources has an important role in power generation area. It has many
advantages and environmental friendly as well [1]. When we are using renewable energy sources we required
an efficient power converters and storage elements. So recently power electronic converters plays an
important role in energy distribution and storage [2]. In such systems, when storing and exploiting the
energy, the power conditioning circuits are involved as an integral part of the system. Here the DC-DC
converter acts as a power conditioning circuit. There are many topologies are proposed in the literatures, such
as Non-Isolated and an Isolated with full-bridge and half-bridge topologies. Out of these, for the medium and
high power applications where the voltage level transfer ratio is higher, the topologies without galvanic
isolation are to be avoided in protection view point this motivates the DAB topology for this paper [3]-[5].
Renewable energy sources such as Fuel-Cells, Photo-Voltaic (PV) arrays are increasingly being
used in automobiles, residential and commercial buildings [6]. Fuel cells are emerging technology and the
most promising sources of standalone system applications as small as cell phones to as large as utility power
generation, with high efficiency because of direct energy conversion, scalability and low environmental
impact [7]. It is fit for generating electrical energy without global warming, but unfortunately some of the
complications are occurred due to its slow response in the dynamic operation. Fuel cells are cannot accept
reverse direction currents like a battery, do not respond well for ripple current, it’s have low output voltage
that differs with current and life time, it’s do not have capability to respond quickly for load changes and
manage specified load [8].
So fuel cells are required productive energy transfer system with low power losses. This paper the
Switched mode DC-DC Converters are used for boost fuel cell voltage for required single phase power loads
like grid, electric vehicles and AC motors. Switched mode converters are working within the soft switching
regain and with high frequency transformer, high power density, high efficiency, zero voltage switching,
Int J Pow Elec & Dri Syst ISSN: 2088-8694 
Single Phase Power Generation System from Fuel Cell (Nageswara Rao Kudithi)
1677
bidirectional power flow, and galvanic isolation which is fulfil the low voltage fuel cell power generation
system requirements, the topology illustrate in Figure 1 to minimize the overall losses of system, where the
futures of zero voltage switching (ZVS) capability, bidirectional power flow and high frequency transformer
for galvanic isolation is adapted [9]-[11]. This feature provides the effective conversion of power, small
volume and low weight construction. In addition, small signal model for the system, the related control
design of the converter and open loop system with resistive and inductive load inverter are developed and
also which reduce the cost of the system as well [12].
Vp
Vs
1 : n
Φ
Phase-shifted
Power flow
ii
ip
Lk
High frequency
transformer
vfc
Ci Co
ifc
s2
s4
s1
s3 s7 s8
s6
s5 s9 s10
s12
s11
Ic
IL
IAv
Vo
-
+
-
+
Lf
Cf
Single
Phase
AC
Load
Hydrogen
supply
Water out
Air
sup
ply
Figure 1. Single phase power generation circuit with fuel cell
2. CIRCUIT DESCRIPTION
Fuel cell systems are generally rated with the power range of 10 W – 5kW with the voltage ranges
7.8 V – 72 V. Three phase of operational regions were in fuel cell which are activation, Ohmic, and
concertation as shown in the polarization curve [13]. The operating point should choose in the Ohmic region
from the data sheet of fuel cell to extend the life time. In critical applications such as a single phase AC
power generation system with DC-DC converters.
Fuel cell system is connected with two full bridge isolated DC-DC converters as shown in Figure 1,
which are connected with high frequency transformer (Tf) and extremal small leakage inductor (Llk) , the
electrolytic capacitor (Ci) as the energy buffer in the primary H-bridge (port-1), to reduce the low frequency
current ripple in the input side connected to DC-bus voltage (Vdc) which is connected to a single phase
voltage source inverter for the conversion of the DC-AC for the AC loads or Grid connection. In this circuit
energy transfer occurs due to the phase shift between the two H-bridges, phase shift(ϕ) modulation is
employed to proceed the power from input port-1 to output port-2 is determined by phase angle (ϕ) between
the primary winding and secondary winding voltages of the transformer(Tf), that is given the power flow
expression as [14].
PFC=
VFC
2
d∅
πwLlk
(π-∅) (1)
where
VFC - is the fuel cell DC output voltage
d - is the voltage transfer ratio referred to primary,
Llk - is the leakage inductance of the transformer,
Φ - is the phase shift between the bridge gate signals.
DC voltage must be √2 times of the peak value AC voltage required. So the voltage conversion ratio
is very high for the medium and high power requirements where the need of isolated DC-DC converter is
essential to meet the required voltage level and conventional boost converters cannot be used in such cases.
The dual active bridge DC-DC converters which were originally proposed with soft switching is a better
topology among others for fuel cell applications.
3. MODALING OF THE SYSTEM
In the literature so many PEM fuel cell models are reported based in the thermodynamic and
electrochemical expressions. The fuel cell model considered with constant hydrogen pressure flow into the
fuel cell stacks for dynamic operation. Fuel cell output voltage is expressed as [15].
Vfc=E - Vact - Vconc - Vohm (2)
where
E – is open circuit fuel cell voltage (Voc)
 ISSN: 2088-8694
Int J Pow Elec & Dri Syst, Vol. 9, No. 4, December 2018 : 1676 – 1684
1678
Vact – is activation voltage losses at zero current density (Io)
Vconc – is voltage drop due to concentration losses in fuel input
Vohm – is voltage drop of Ohmic losses
From the above expression (2) and based on the polarization cure has been observed that a fuel cell
can operated with the linear region while changing the constant internal resistance with respective of output
loads. So based on this observation it can be linearized by using the expression below (3),
Vfc = E - RfcIfc (3)
where
Rfc - is linearized resistance
Ifc - is fuel cell current
So its gives the dynamic operation region of the fuel cell between the lower and upper current limits.
The DC voltage from the fuel cell is converted into a high frequency square wave AC voltage(non-
sinusoidal) at the primary winding side of the transformer by the H-bridge of port-1. The converted AC
voltage is stepped up to high voltage square wave(non-sinusoidal) at secondary winding of the transformer
by the H-bridge of port-2 with a desired phase shift to meet the required load power. The output of the H-
bridge of Port-2 is a high DC voltage.
As shown in Figure 2 waveforms of the voltage, currents in primary winding and secondary
windings of the transformer. The instantaneous value of the primary current at any given instant of ‘θ’ as
follows the expressions are,
i(θ)=
{
i(0)+ (
Vi+Vo
wL
) θ, 0<wt<∅
i(∅)+ (
Vi-Vo
wL
) (θ-∅), ∅<wt<π
(4)
The expression (4) can be deduced to get the values of the current (ip) in the primary side of the transformer
expressed as,
iP(0) =-
Vfc
wLlk
[d∅-
π*(1-d)
2
]
iP(∅) =
Vfc
wLlk
[∅+
π*(1-d)
2
]
} (5)
Where the first zero crossing point (y) of ip form Figure 2 is given as
y=
2d∅+π(1-d)
2(1+d)
(6)
V
2
Vp
Φ
wt
wt
wt
Vfc
V
0
-
Vfc
-V
0
ip
Φ
ii
io
I Average
π
wt
wt
y
Figure 2. Voltage and Current Waveforms
Int J Pow Elec  Dri Syst ISSN: 2088-8694 
Single Phase Power Generation System from Fuel Cell (Nageswara Rao Kudithi)
1679
The boundary conditions [16] of the H-bridge in the primary winding side voltage(LV) and H-
bridge in the secondary winding side voltage(HV) for Zero voltage switching (ZVS) are found to be ip (0)  0
and ip (ϕ)  0 respectively. This can be found by substituting ip (0) = 0 and ip (ϕ) = 0, which will ensure a
negative current in the LV H-bridge through the diodes clamping the voltage across the switches to be the
negligible forward voltage drop across them enabling almost zero voltage at the time of turn ON. Similarly, a
positive current in the HV H-bridge makes the diodes conduction ensuring almost zero voltage across the
switches at the time of turn ON. During the turn OFF process, the capacitors across the switches store the ON
state voltage and enables the ZVS at the time of turn OFF. Which will greatly reduce the switching losses and
hence increase the efficiency.
Average power transferred to the load from the fuel cell is expressed below as,
PFC=VFCIAve (7)
Where Iave =
VFCd∅(π-∅)
πwLlk
from the expressions of (1), (4) and (5).
Because of the half wave symmetry of the wave form shown in Figure 2. It gives the average power
transfer expression as below
PFC = VFC
2 d∅(π-∅)
πwLlk
(8)
Hence the average current can be used for modelling of the DAB, which is a non-linear function of the phase
shift ϕ as given below
Iave=
VFCd∅
wLlk
K∅ (9)
Where K∅ =
(π-∅)
π
The averaged model of the DAB is shown in Figure 3 which gives the open loop transfer function of
the system as
GDAB(s)=
K∅
C0
1
s
(10)
Cdc
Iave
IL
IC
Vdc
_
+
Kϕ 1/Cdc 1/S
Vdc
IC
Iave
IL
_
+
f(ϕ)
DC
current
source
f(ϕ)
RL
Figure 3. modeling circuits of DAB
4. INVERTER WITH LC-FILTER
The DAB converse low DC-voltage to a high DC-voltage from the fuel cell in order to AC voltage
as a part of multistage power converter topology. A switched mode DC-AC inverter is considered for grid or
AC load connected fuel cell systems. The magnitude and the frequency of the sinusoidal AC output can be
controlled in these inverters. The output of this inverter must be matched with the magnitude, frequency and
phase of the specified AC load or grid voltage, which is achievable in this switched mode inverter.
 ISSN: 2088-8694
Int J Pow Elec  Dri Syst, Vol. 9, No. 4, December 2018 : 1676 – 1684
1680
The high frequency switching of the pulse width modulation (PWM) inverter results from a non-
sinusoidal voltage at the output with high frequency distortions. These non-sinusoidal voltages cause the
current to be highly distorted when connected to the load or the grid. An LC-filter made up of inductor Lf in
series with the load and capacitor Cf parallel to the load. It’s possess the advantages of the L-filter and C-
filter. Aside from this ripple factor in LC- filter is lower value than that acquire by either one of the both
filters (L or C) for the same values. Figure 4 shows the use of the LC-filter for minimizing the ripple from the
voltage of a single-phase inverter output. The dominant harmonics are suppress by the filter inductor (LF) and
the Capacitor (Cf) provides a simple way to the harmonic ripple currents [17]-[19].
Figure 4. single phase full bridge inverter with LC-filter
Inductance value (Lf) of the filter is computed such that the voltage drop in the inductor is not more
than 3% to 5% of the inverter output voltage Vo.
2πfoLfILmax  0.03*Vo
Lf 
0.03*Vo
2πfoILmax
} (11)
Where
fo -is output frequency of the L-C filter 50Hz,
Lf - is inductance of filter,
ILmax -is maximum RMS (root mean square) of load current,
Vo -is the output voltage RMS value.
Capacitance value (Cf) of the filter is computed with the help of resonance relation as,
Cf=
1
(2πfr)2Lf
(12)
Where fr – is cut-off frequency of LC-filter.
5. DESIGN OF THE PI-CONTROLLER
Now single phase inverter is considered to be as the load, it should be chosen so as to limit the
bandwidth below the double line frequency of the load, which allows a double line frequency ripple in the
voltage of the DC-bus. A low pass filter is introduced to limit the frequency of the ripple current extracted
from fuel cell. The time constant Tf of the low pass filter is chosen to limit in only a DC current extract from
the fuel cell, which is good for the fuel cell membrane.
PI-controller is considered in the system for the stability in the voltage of the DC-bus under the
desired set point and disturbance variations as shown in the Figure 5. In this design an extended symmetrical
optimum method (ESOM) [20] is used in the tuning of the controller. The gain of the open loop system is
given below as
GOL(s) =
KpKc(1+Tcs)
s2(1+TFs)
(13)
Int J Pow Elec  Dri Syst ISSN: 2088-8694 
Single Phase Power Generation System from Fuel Cell (Nageswara Rao Kudithi)
1681
Figure 5. DC link voltage loop control
The system derive from a variable gain process in which K∅ =
(π-∅)
π
is a variant. Hence the ESOM
is suitable for this type of plant with variable parameter Kp chosen to compute the parameters of the PI
controller. It provides the values of parameters Kc and Tc at the median of Kϕ, so that maximum phase
margin is ensured at the given crossover frequency (wc) even if Kϕ is disparate.
From the ESOM, PI controller Parameters Kc and Tc as
KpKc =
1
β√βTF
2 and
Tc = βTF
} (14)
Where β- is a parameter chosen between 4 and 16 based on required system performance [20] such
as rise time, peak overshoot, and settling time. When β4 the phase margin ∅𝑟𝑀  36𝑜
which is too small
and when β 16 the phase margin ∅𝑟𝑀  60𝑜
where such high values are not necessary. In this simulation
the parameter β is chosen as 6 for a maximum phase margin of 45𝑜
of the open-loop system.
The open-loop(OL) and closed loop(CL) bode diagrams are as shown in the Figure 6(a) and (b). It
can found that the maximum phase margin of 45.6o
is given by the controller at 25 Hz with the low-pass
filter.
(a) (b)
Figure 6. (a) Bode-diagram of the OL system; (b) Bode-diagram of the CL system
From the expressions (13) and (14) the optimal closed loop gain of the entire system is
GCL(s) =
βTFs+1
β√βTF
3
s3+β√βTF
2
s2+βTFs+1
(15)
The cut-off frequency wc of the DC-bus voltage control loop is selected for the low pass filter
wc= 1
√βTF
⁄
 ISSN: 2088-8694
Int J Pow Elec  Dri Syst, Vol. 9, No. 4, December 2018 : 1676 – 1684
1682
The cut off frequency wc is choose as 25Hz. The phase margin is 89o
at 32.9Hz of the closed loop
system from the bode diagram as shown in the Figure 6(b). This ensures that stable operation of the system
within the double line frequency of the inverter load with the safe range of ripple current in the fuel cell.
6. SIMULATION RESULT
Simulation of the model is done with MATLAB/Simulink by using the power system block sets
connected to the two H-bridges with a high frequency transformer for different loads. The constant DC
voltage source was chosen with 0.333ohm resistance, which is equal to the dynamic resistance of a 1kW
Horizon fuel cell. The simulation was done in two parts, the first part without inverter only resistive loads.
The simulation results are shown in Figure 7 for load voltage (Vo) and load current (Io) with respect to the
load changes, input voltage (Vi) and input current (Ii) as the load differs from 200W to 1000W and to 400W.
The maximum ripple in the input current (Ii) is occurred 2A when it is connected to full load 1000W, it is
safe range for fuel cell. Table 1 gives the simulation parameters.
Figure 7. input and output voltage and currents for load 200W to 1000W and to 400W
Table 1. Parameters and respective values
DAB Inverter
Input voltage, Vfc 50V Input voltage, Vs 400V
Internal resistance, Rfc 0.333 ohm Output voltage, (RMS) Vo 220V
Input capacitance, Ci 4700 μF Filter indactance, Lf 0.051 μH
Output voltage, Vo 400V Switching freqency(inverter), fsinv 10kHz
Output capacitance, Co 1000 μF Cut-off frequency, fr 3kHz
Maximum output power, Po 1000 W Output frequency, fo 50Hz
Switching freqency(DAB), fs 20kHz Output capacitance, Cf 0.548 μF
Leakage indactance, Llk 11.71 μH
The second part of the simulation result is shown in Figure 8 (a) and (b). are the fuel cell voltage
and current with inverter input voltage (Vdc), inverter output voltage (Vs), inductor current (iL), output
voltage of LC-filter (Vo), and output current (Io) for R, and RL load with unipolar PWM controller.
Int J Pow Elec  Dri Syst ISSN: 2088-8694 
Single Phase Power Generation System from Fuel Cell (Nageswara Rao Kudithi)
1683
Figure 8(a). Result of inverter with LC-filter outputs for R-Load
Figure 8(b). Result of inverter with LC-filter outputs for RL-Load
7. CONCLUSION
Dual active bridge DC-DC converter considered as single phase generation system for fuel cell
applications and average small signal model has been developed for it. Simulations are done by using
MATLAB/Simulink power system block sets. A PI controller has been proposed and developed for system
stability under the desired output and varies loads using ESOM with DC load variations of 200W to 1000W
and 400W as shown in Figure 7.
Implemented the LC-filter with the DAB to get the sinusoidal voltage as shown in Figures 8 (a) and
(b) for different loads by choosing high resistance and low inductance in the AC load to get the maximum
power output. This system design can be used for the implication of three port bidirectional dc-dc converter
of fuel cell application and use it as single phase AC power generation.
REFERENCES
[1] Dudley B., “BP statistical review of world energy 2015,” London, UK, 2015.
[2] Blaabjerg F., et al., “Power electronics as efficient interface in dispersed power generation systems,” IEEE
Transactions on Power Electronics, vol. 19, pp. 1184-94, 2004.
[3] Goh H. H., et al., “Predictive Direct Power Control (PDPC) of Grid-connected Dual-active Bridge Multilevel
Inverter (DABMI),” International Journal of Power Electronics and Drive Systems (IJPEDS), vol. 8, pp. 1524-33,
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[4] Zgheib R. and Kamwa I., “Comparison between isolated and non-isolated DC-DC converters for bidirectional EV
chargers,” 2017 IEEE International Conference on Industrial Technology (ICIT), pp. 515-20, 2017.
[5] Zhao B., et al., “Overview of Dual-Active-Bridge Isolated Bidirectional DC–DC Converter for High-Frequency-
Link Power-Conversion System,” IEEE Transactions on Power Electronics, vol. 29, pp. 4091-106, 2014.
[6] Athikkal S., et al., “A modified dual input DC-DC converter for Hybrid Energy Application,” International Journal
of Power Electronics and Drive Systems (IJPEDS), vol. 8, pp. 81-92, 2017.
[7] Jafri N. H. and Gupta S., “An overview of Fuel Cells application in transportation,” 2016 IEEE Transportation
Electrification Conference and Expo, Asia-Pacific (ITEC Asia-Pacific), pp. 129-33, 2016.
[8] Ali D. M. and Salman S., “A comprehensive review of the fuel cells technology and hydrogen economy,”
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[9] Prasetya T., et al., “Design of Full-bridge DC-DC Converter 311-100 V 1kW with PSPWM Method to Get ZVS
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Single Phase Power Generation System from Fuel Cell

  • 1. International Journal of Power Electronics and Drive System (IJPEDS) Vol. 9, No. 4, December 2018, pp. 1676~1684 ISSN: 2088-8694, DOI: 10.11591/ijpeds.v9.i4.pp1676-1684  1676 Journal homepage: http://iaescore.com/journals/index.php/IJPEDS Single Phase Power Generation System from Fuel Cell Nageswara Rao Kudithi, Sakda Somkun School of Renewable Energy Technology, Naresuan University, Phitsanulok, Thailand Article Info ABSTRACT Article history: Received Jun 25, 2018 Revised Sep 13, 2018 Accepted Sep 18, 2018 Power conditioning circuits are required for the fuel cell systems due to its nature in energetic state. This paper proposed the small signal average modelling of a duel active bridge (DAB) DC-DC converter with LC filter, to generate the single phase AC power by using the H1000 fuel cell system. The controller is designed for the stable operation of the system. Implemented the controller, which gives the constant output voltage to DC- bus from the DAB DC-DC converter, this DC-bus voltage fed to the inverter, which inverts the DC-bus voltage to single Phase AC power with the LC- filter. The proposed system simulated in the MATLAB/Simulink. Keyword: DC-DC converters Fuel cell Dual active bridge Extended symmetric optimum Copyright © 2018 Institute of Advanced Engineering and Science. All rights reserved. Corresponding Author: Nageswara Rao Kudithi, School of Renewable Energy Technology, Naresuan University, Phitsanulok, Thailand. Email: nagnitw2006@gmail.com 1. INTRODUCTION Nowadays, renewable energy sources has an important role in power generation area. It has many advantages and environmental friendly as well [1]. When we are using renewable energy sources we required an efficient power converters and storage elements. So recently power electronic converters plays an important role in energy distribution and storage [2]. In such systems, when storing and exploiting the energy, the power conditioning circuits are involved as an integral part of the system. Here the DC-DC converter acts as a power conditioning circuit. There are many topologies are proposed in the literatures, such as Non-Isolated and an Isolated with full-bridge and half-bridge topologies. Out of these, for the medium and high power applications where the voltage level transfer ratio is higher, the topologies without galvanic isolation are to be avoided in protection view point this motivates the DAB topology for this paper [3]-[5]. Renewable energy sources such as Fuel-Cells, Photo-Voltaic (PV) arrays are increasingly being used in automobiles, residential and commercial buildings [6]. Fuel cells are emerging technology and the most promising sources of standalone system applications as small as cell phones to as large as utility power generation, with high efficiency because of direct energy conversion, scalability and low environmental impact [7]. It is fit for generating electrical energy without global warming, but unfortunately some of the complications are occurred due to its slow response in the dynamic operation. Fuel cells are cannot accept reverse direction currents like a battery, do not respond well for ripple current, it’s have low output voltage that differs with current and life time, it’s do not have capability to respond quickly for load changes and manage specified load [8]. So fuel cells are required productive energy transfer system with low power losses. This paper the Switched mode DC-DC Converters are used for boost fuel cell voltage for required single phase power loads like grid, electric vehicles and AC motors. Switched mode converters are working within the soft switching regain and with high frequency transformer, high power density, high efficiency, zero voltage switching,
  • 2. Int J Pow Elec & Dri Syst ISSN: 2088-8694  Single Phase Power Generation System from Fuel Cell (Nageswara Rao Kudithi) 1677 bidirectional power flow, and galvanic isolation which is fulfil the low voltage fuel cell power generation system requirements, the topology illustrate in Figure 1 to minimize the overall losses of system, where the futures of zero voltage switching (ZVS) capability, bidirectional power flow and high frequency transformer for galvanic isolation is adapted [9]-[11]. This feature provides the effective conversion of power, small volume and low weight construction. In addition, small signal model for the system, the related control design of the converter and open loop system with resistive and inductive load inverter are developed and also which reduce the cost of the system as well [12]. Vp Vs 1 : n Φ Phase-shifted Power flow ii ip Lk High frequency transformer vfc Ci Co ifc s2 s4 s1 s3 s7 s8 s6 s5 s9 s10 s12 s11 Ic IL IAv Vo - + - + Lf Cf Single Phase AC Load Hydrogen supply Water out Air sup ply Figure 1. Single phase power generation circuit with fuel cell 2. CIRCUIT DESCRIPTION Fuel cell systems are generally rated with the power range of 10 W – 5kW with the voltage ranges 7.8 V – 72 V. Three phase of operational regions were in fuel cell which are activation, Ohmic, and concertation as shown in the polarization curve [13]. The operating point should choose in the Ohmic region from the data sheet of fuel cell to extend the life time. In critical applications such as a single phase AC power generation system with DC-DC converters. Fuel cell system is connected with two full bridge isolated DC-DC converters as shown in Figure 1, which are connected with high frequency transformer (Tf) and extremal small leakage inductor (Llk) , the electrolytic capacitor (Ci) as the energy buffer in the primary H-bridge (port-1), to reduce the low frequency current ripple in the input side connected to DC-bus voltage (Vdc) which is connected to a single phase voltage source inverter for the conversion of the DC-AC for the AC loads or Grid connection. In this circuit energy transfer occurs due to the phase shift between the two H-bridges, phase shift(ϕ) modulation is employed to proceed the power from input port-1 to output port-2 is determined by phase angle (ϕ) between the primary winding and secondary winding voltages of the transformer(Tf), that is given the power flow expression as [14]. PFC= VFC 2 d∅ πwLlk (π-∅) (1) where VFC - is the fuel cell DC output voltage d - is the voltage transfer ratio referred to primary, Llk - is the leakage inductance of the transformer, Φ - is the phase shift between the bridge gate signals. DC voltage must be √2 times of the peak value AC voltage required. So the voltage conversion ratio is very high for the medium and high power requirements where the need of isolated DC-DC converter is essential to meet the required voltage level and conventional boost converters cannot be used in such cases. The dual active bridge DC-DC converters which were originally proposed with soft switching is a better topology among others for fuel cell applications. 3. MODALING OF THE SYSTEM In the literature so many PEM fuel cell models are reported based in the thermodynamic and electrochemical expressions. The fuel cell model considered with constant hydrogen pressure flow into the fuel cell stacks for dynamic operation. Fuel cell output voltage is expressed as [15]. Vfc=E - Vact - Vconc - Vohm (2) where E – is open circuit fuel cell voltage (Voc)
  • 3.  ISSN: 2088-8694 Int J Pow Elec & Dri Syst, Vol. 9, No. 4, December 2018 : 1676 – 1684 1678 Vact – is activation voltage losses at zero current density (Io) Vconc – is voltage drop due to concentration losses in fuel input Vohm – is voltage drop of Ohmic losses From the above expression (2) and based on the polarization cure has been observed that a fuel cell can operated with the linear region while changing the constant internal resistance with respective of output loads. So based on this observation it can be linearized by using the expression below (3), Vfc = E - RfcIfc (3) where Rfc - is linearized resistance Ifc - is fuel cell current So its gives the dynamic operation region of the fuel cell between the lower and upper current limits. The DC voltage from the fuel cell is converted into a high frequency square wave AC voltage(non- sinusoidal) at the primary winding side of the transformer by the H-bridge of port-1. The converted AC voltage is stepped up to high voltage square wave(non-sinusoidal) at secondary winding of the transformer by the H-bridge of port-2 with a desired phase shift to meet the required load power. The output of the H- bridge of Port-2 is a high DC voltage. As shown in Figure 2 waveforms of the voltage, currents in primary winding and secondary windings of the transformer. The instantaneous value of the primary current at any given instant of ‘θ’ as follows the expressions are, i(θ)= { i(0)+ ( Vi+Vo wL ) θ, 0<wt<∅ i(∅)+ ( Vi-Vo wL ) (θ-∅), ∅<wt<π (4) The expression (4) can be deduced to get the values of the current (ip) in the primary side of the transformer expressed as, iP(0) =- Vfc wLlk [d∅- π*(1-d) 2 ] iP(∅) = Vfc wLlk [∅+ π*(1-d) 2 ] } (5) Where the first zero crossing point (y) of ip form Figure 2 is given as y= 2d∅+π(1-d) 2(1+d) (6) V 2 Vp Φ wt wt wt Vfc V 0 - Vfc -V 0 ip Φ ii io I Average π wt wt y Figure 2. Voltage and Current Waveforms
  • 4. Int J Pow Elec Dri Syst ISSN: 2088-8694  Single Phase Power Generation System from Fuel Cell (Nageswara Rao Kudithi) 1679 The boundary conditions [16] of the H-bridge in the primary winding side voltage(LV) and H- bridge in the secondary winding side voltage(HV) for Zero voltage switching (ZVS) are found to be ip (0) 0 and ip (ϕ) 0 respectively. This can be found by substituting ip (0) = 0 and ip (ϕ) = 0, which will ensure a negative current in the LV H-bridge through the diodes clamping the voltage across the switches to be the negligible forward voltage drop across them enabling almost zero voltage at the time of turn ON. Similarly, a positive current in the HV H-bridge makes the diodes conduction ensuring almost zero voltage across the switches at the time of turn ON. During the turn OFF process, the capacitors across the switches store the ON state voltage and enables the ZVS at the time of turn OFF. Which will greatly reduce the switching losses and hence increase the efficiency. Average power transferred to the load from the fuel cell is expressed below as, PFC=VFCIAve (7) Where Iave = VFCd∅(π-∅) πwLlk from the expressions of (1), (4) and (5). Because of the half wave symmetry of the wave form shown in Figure 2. It gives the average power transfer expression as below PFC = VFC 2 d∅(π-∅) πwLlk (8) Hence the average current can be used for modelling of the DAB, which is a non-linear function of the phase shift ϕ as given below Iave= VFCd∅ wLlk K∅ (9) Where K∅ = (π-∅) π The averaged model of the DAB is shown in Figure 3 which gives the open loop transfer function of the system as GDAB(s)= K∅ C0 1 s (10) Cdc Iave IL IC Vdc _ + Kϕ 1/Cdc 1/S Vdc IC Iave IL _ + f(ϕ) DC current source f(ϕ) RL Figure 3. modeling circuits of DAB 4. INVERTER WITH LC-FILTER The DAB converse low DC-voltage to a high DC-voltage from the fuel cell in order to AC voltage as a part of multistage power converter topology. A switched mode DC-AC inverter is considered for grid or AC load connected fuel cell systems. The magnitude and the frequency of the sinusoidal AC output can be controlled in these inverters. The output of this inverter must be matched with the magnitude, frequency and phase of the specified AC load or grid voltage, which is achievable in this switched mode inverter.
  • 5.  ISSN: 2088-8694 Int J Pow Elec Dri Syst, Vol. 9, No. 4, December 2018 : 1676 – 1684 1680 The high frequency switching of the pulse width modulation (PWM) inverter results from a non- sinusoidal voltage at the output with high frequency distortions. These non-sinusoidal voltages cause the current to be highly distorted when connected to the load or the grid. An LC-filter made up of inductor Lf in series with the load and capacitor Cf parallel to the load. It’s possess the advantages of the L-filter and C- filter. Aside from this ripple factor in LC- filter is lower value than that acquire by either one of the both filters (L or C) for the same values. Figure 4 shows the use of the LC-filter for minimizing the ripple from the voltage of a single-phase inverter output. The dominant harmonics are suppress by the filter inductor (LF) and the Capacitor (Cf) provides a simple way to the harmonic ripple currents [17]-[19]. Figure 4. single phase full bridge inverter with LC-filter Inductance value (Lf) of the filter is computed such that the voltage drop in the inductor is not more than 3% to 5% of the inverter output voltage Vo. 2πfoLfILmax 0.03*Vo Lf 0.03*Vo 2πfoILmax } (11) Where fo -is output frequency of the L-C filter 50Hz, Lf - is inductance of filter, ILmax -is maximum RMS (root mean square) of load current, Vo -is the output voltage RMS value. Capacitance value (Cf) of the filter is computed with the help of resonance relation as, Cf= 1 (2πfr)2Lf (12) Where fr – is cut-off frequency of LC-filter. 5. DESIGN OF THE PI-CONTROLLER Now single phase inverter is considered to be as the load, it should be chosen so as to limit the bandwidth below the double line frequency of the load, which allows a double line frequency ripple in the voltage of the DC-bus. A low pass filter is introduced to limit the frequency of the ripple current extracted from fuel cell. The time constant Tf of the low pass filter is chosen to limit in only a DC current extract from the fuel cell, which is good for the fuel cell membrane. PI-controller is considered in the system for the stability in the voltage of the DC-bus under the desired set point and disturbance variations as shown in the Figure 5. In this design an extended symmetrical optimum method (ESOM) [20] is used in the tuning of the controller. The gain of the open loop system is given below as GOL(s) = KpKc(1+Tcs) s2(1+TFs) (13)
  • 6. Int J Pow Elec Dri Syst ISSN: 2088-8694  Single Phase Power Generation System from Fuel Cell (Nageswara Rao Kudithi) 1681 Figure 5. DC link voltage loop control The system derive from a variable gain process in which K∅ = (π-∅) π is a variant. Hence the ESOM is suitable for this type of plant with variable parameter Kp chosen to compute the parameters of the PI controller. It provides the values of parameters Kc and Tc at the median of Kϕ, so that maximum phase margin is ensured at the given crossover frequency (wc) even if Kϕ is disparate. From the ESOM, PI controller Parameters Kc and Tc as KpKc = 1 β√βTF 2 and Tc = βTF } (14) Where β- is a parameter chosen between 4 and 16 based on required system performance [20] such as rise time, peak overshoot, and settling time. When β4 the phase margin ∅𝑟𝑀 36𝑜 which is too small and when β 16 the phase margin ∅𝑟𝑀 60𝑜 where such high values are not necessary. In this simulation the parameter β is chosen as 6 for a maximum phase margin of 45𝑜 of the open-loop system. The open-loop(OL) and closed loop(CL) bode diagrams are as shown in the Figure 6(a) and (b). It can found that the maximum phase margin of 45.6o is given by the controller at 25 Hz with the low-pass filter. (a) (b) Figure 6. (a) Bode-diagram of the OL system; (b) Bode-diagram of the CL system From the expressions (13) and (14) the optimal closed loop gain of the entire system is GCL(s) = βTFs+1 β√βTF 3 s3+β√βTF 2 s2+βTFs+1 (15) The cut-off frequency wc of the DC-bus voltage control loop is selected for the low pass filter wc= 1 √βTF ⁄
  • 7.  ISSN: 2088-8694 Int J Pow Elec Dri Syst, Vol. 9, No. 4, December 2018 : 1676 – 1684 1682 The cut off frequency wc is choose as 25Hz. The phase margin is 89o at 32.9Hz of the closed loop system from the bode diagram as shown in the Figure 6(b). This ensures that stable operation of the system within the double line frequency of the inverter load with the safe range of ripple current in the fuel cell. 6. SIMULATION RESULT Simulation of the model is done with MATLAB/Simulink by using the power system block sets connected to the two H-bridges with a high frequency transformer for different loads. The constant DC voltage source was chosen with 0.333ohm resistance, which is equal to the dynamic resistance of a 1kW Horizon fuel cell. The simulation was done in two parts, the first part without inverter only resistive loads. The simulation results are shown in Figure 7 for load voltage (Vo) and load current (Io) with respect to the load changes, input voltage (Vi) and input current (Ii) as the load differs from 200W to 1000W and to 400W. The maximum ripple in the input current (Ii) is occurred 2A when it is connected to full load 1000W, it is safe range for fuel cell. Table 1 gives the simulation parameters. Figure 7. input and output voltage and currents for load 200W to 1000W and to 400W Table 1. Parameters and respective values DAB Inverter Input voltage, Vfc 50V Input voltage, Vs 400V Internal resistance, Rfc 0.333 ohm Output voltage, (RMS) Vo 220V Input capacitance, Ci 4700 μF Filter indactance, Lf 0.051 μH Output voltage, Vo 400V Switching freqency(inverter), fsinv 10kHz Output capacitance, Co 1000 μF Cut-off frequency, fr 3kHz Maximum output power, Po 1000 W Output frequency, fo 50Hz Switching freqency(DAB), fs 20kHz Output capacitance, Cf 0.548 μF Leakage indactance, Llk 11.71 μH The second part of the simulation result is shown in Figure 8 (a) and (b). are the fuel cell voltage and current with inverter input voltage (Vdc), inverter output voltage (Vs), inductor current (iL), output voltage of LC-filter (Vo), and output current (Io) for R, and RL load with unipolar PWM controller.
  • 8. Int J Pow Elec Dri Syst ISSN: 2088-8694  Single Phase Power Generation System from Fuel Cell (Nageswara Rao Kudithi) 1683 Figure 8(a). Result of inverter with LC-filter outputs for R-Load Figure 8(b). Result of inverter with LC-filter outputs for RL-Load 7. CONCLUSION Dual active bridge DC-DC converter considered as single phase generation system for fuel cell applications and average small signal model has been developed for it. Simulations are done by using MATLAB/Simulink power system block sets. A PI controller has been proposed and developed for system stability under the desired output and varies loads using ESOM with DC load variations of 200W to 1000W and 400W as shown in Figure 7. Implemented the LC-filter with the DAB to get the sinusoidal voltage as shown in Figures 8 (a) and (b) for different loads by choosing high resistance and low inductance in the AC load to get the maximum power output. This system design can be used for the implication of three port bidirectional dc-dc converter of fuel cell application and use it as single phase AC power generation. REFERENCES [1] Dudley B., “BP statistical review of world energy 2015,” London, UK, 2015. [2] Blaabjerg F., et al., “Power electronics as efficient interface in dispersed power generation systems,” IEEE Transactions on Power Electronics, vol. 19, pp. 1184-94, 2004. [3] Goh H. H., et al., “Predictive Direct Power Control (PDPC) of Grid-connected Dual-active Bridge Multilevel Inverter (DABMI),” International Journal of Power Electronics and Drive Systems (IJPEDS), vol. 8, pp. 1524-33, 2017. [4] Zgheib R. and Kamwa I., “Comparison between isolated and non-isolated DC-DC converters for bidirectional EV chargers,” 2017 IEEE International Conference on Industrial Technology (ICIT), pp. 515-20, 2017. [5] Zhao B., et al., “Overview of Dual-Active-Bridge Isolated Bidirectional DC–DC Converter for High-Frequency- Link Power-Conversion System,” IEEE Transactions on Power Electronics, vol. 29, pp. 4091-106, 2014. [6] Athikkal S., et al., “A modified dual input DC-DC converter for Hybrid Energy Application,” International Journal of Power Electronics and Drive Systems (IJPEDS), vol. 8, pp. 81-92, 2017. [7] Jafri N. H. and Gupta S., “An overview of Fuel Cells application in transportation,” 2016 IEEE Transportation Electrification Conference and Expo, Asia-Pacific (ITEC Asia-Pacific), pp. 129-33, 2016. [8] Ali D. M. and Salman S., “A comprehensive review of the fuel cells technology and hydrogen economy,” Universities Power Engineering Conference, 2006 UPEC'06 Proceedings of the 41st International: IEEE, pp. 98- 102, 2006.
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