Slides accompanying 2.008x* video module on Sheet Metal Forming, Prof. David Hardt, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Slides accompanying 2.008x* video module on Robotics, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Injection Molding (MIT 2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Injection Molding, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Slides accompanying 2.008x* video module on Casting, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Slides accompanying 2.008x* video module on Machining, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Process Planning (MIT 2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Process Planning, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Atomic Layer Deposition solutions for SiC Power ElectronicsBeneq
Power Electronics International
Brussels, Belgium
19.04.2023
Atomic Layer Deposition solutions for SiC Power Electronics
Integrated ALD passivation/gate dielectric stack for SiC MOSFET
Presented by Mikko Söderlund from Beneq Oy
Slides accompanying 2.008x* video module on Robotics, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Injection Molding (MIT 2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Injection Molding, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Slides accompanying 2.008x* video module on Casting, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Slides accompanying 2.008x* video module on Machining, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Process Planning (MIT 2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Process Planning, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Atomic Layer Deposition solutions for SiC Power ElectronicsBeneq
Power Electronics International
Brussels, Belgium
19.04.2023
Atomic Layer Deposition solutions for SiC Power Electronics
Integrated ALD passivation/gate dielectric stack for SiC MOSFET
Presented by Mikko Söderlund from Beneq Oy
Design for Manufacturability Guidelines Every Designer should FollowDFMPro
Learn some important design for manufacturing guidelines for designing sheet metal parts and see how you can easily automate and configure the DFM review process in your organization so that you don’t a miss a single design guideline while designing your product. To know more visit http://dfmpro.geometricglobal.com/
Design of Stage Progressive Die for a Sheet Metal Component STAY CURIOUS
Progressive die stamping is a metal forming process widely used to produce parts for various industries, such as automotive, electronics and appliances. Progressive die stamping consists of several individual work stations, each of which performs one or more different operations on the part.
Additive Manufacturing (2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Additive Manufacturing, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Design for Manufacturability Guidelines Every Designer should FollowDFMPro
Learn some important design for manufacturing guidelines for designing sheet metal parts and see how you can easily automate and configure the DFM review process in your organization so that you don’t a miss a single design guideline while designing your product. To know more visit http://dfmpro.geometricglobal.com/
Design of Stage Progressive Die for a Sheet Metal Component STAY CURIOUS
Progressive die stamping is a metal forming process widely used to produce parts for various industries, such as automotive, electronics and appliances. Progressive die stamping consists of several individual work stations, each of which performs one or more different operations on the part.
Additive Manufacturing (2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Additive Manufacturing, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Conventional Design Calculation &3D Modeling of Metal Forming Heavy duty Hydr...IJERA Editor
The design optimization & structure frame analysis of a heavy duty metal forming hydraulic press has been proposed. In this paper the structural analysis & design optimization of hydraulic press has been done and a comparative study of results of finite element analysis of a press with 300 ton capacity has been conducted. It is not possible for the real experimental studies to take into consideration the influence of the connections between the main beams and the rest parts of the construction, the influence of the long it udinal and transverse ribbings as well as the influence of the supports on the overall stressed state of the construction. Moreover, the research esthatuseforthemajorityofthetestcasesdifferentstrainmeasurementsturnouttobequitehardandexpensive.Alltheseproblemscouldbesolvedsuccessfullybytheuseofcomputermodelingprocedures.Itispossibletoperform2Dor 3Dcomputerstudies.The2Dcomputerstudiesgiveideaoftheplanarbehavioroftheconstructionandlacktheopportunityofshowingtheinfluenceofsupportsortheconnectionsoftheconstruction.Itisonlythe3Dmodelsthatcouldsatisfyalltherequirementsfor examiningthegeneralstressedstateofthecarryingmetalconstruction.Withregardtothis,thecreationof3-Dmodelsforresearchingandanalyzingthebehaviorofametal forming hydraulic press,becomesthemaingoalofthepresentwork.Intheinitialphaseof thestudy,conventionaldesigncalculationsproposedbyIndianStandardRuleswereperformed.Thepressdesignwasmodeledwithsolids,Loadsandboundaryconditionswereappliedtosolidmodel.Assignmaterialtothesolidmodel.FiniteElementmeshesweregeneratedfromthesolidmodel.Afteracomparisonofthefiniteelementanalyses,andtheconventionalcalculations,theanalysiswasfoundtogivethemostrealisticresults.Asaresultofthis study,adesign optimizationfor a heavy duty meal forming hydraulic presshasbeendone.
"Accelerating the development of lightweight aluminium solutions for automotive structures and Crash Management Systems” takes a closer look at HSA6, Constellium’s latest high-strength alloy. It also highlights capabilities of the new Constellium University Technology Center at Brunel University London, a dedicated center of excellence for the design, development and full-scale rapid prototyping of aluminium alloys, extrusions and automotive structural components.
Presented by Martin Jarrett, Director, Operational Excellence and Technology, November 30 at ALUMINIUM 2016.
Conclusion and the Future of Manufacturing (2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Manufacturing Cost, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Sustainable Manufacturing (MIT 2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Sustainable Manufacturing, Prof. Tim Gutowski, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Manufacturing Cost (2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Manufacturing Cost, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Variation and Quality (2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Variation and Quality, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Thermoforming (MIT 2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Thermoforming, Prof. John Hart, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
We have compiled the most important slides from each speaker's presentation. This year’s compilation, available for free, captures the key insights and contributions shared during the DfMAy 2024 conference.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Understanding Inductive Bias in Machine LearningSUTEJAS
This presentation explores the concept of inductive bias in machine learning. It explains how algorithms come with built-in assumptions and preferences that guide the learning process. You'll learn about the different types of inductive bias and how they can impact the performance and generalizability of machine learning models.
The presentation also covers the positive and negative aspects of inductive bias, along with strategies for mitigating potential drawbacks. We'll explore examples of how bias manifests in algorithms like neural networks and decision trees.
By understanding inductive bias, you can gain valuable insights into how machine learning models work and make informed decisions when building and deploying them.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
CW RADAR, FMCW RADAR, FMCW ALTIMETER, AND THEIR PARAMETERSveerababupersonal22
It consists of cw radar and fmcw radar ,range measurement,if amplifier and fmcw altimeterThe CW radar operates using continuous wave transmission, while the FMCW radar employs frequency-modulated continuous wave technology. Range measurement is a crucial aspect of radar systems, providing information about the distance to a target. The IF amplifier plays a key role in signal processing, amplifying intermediate frequency signals for further analysis. The FMCW altimeter utilizes frequency-modulated continuous wave technology to accurately measure altitude above a reference point.
Water billing management system project report.pdfKamal Acharya
Our project entitled “Water Billing Management System” aims is to generate Water bill with all the charges and penalty. Manual system that is employed is extremely laborious and quite inadequate. It only makes the process more difficult and hard.
The aim of our project is to develop a system that is meant to partially computerize the work performed in the Water Board like generating monthly Water bill, record of consuming unit of water, store record of the customer and previous unpaid record.
We used HTML/PHP as front end and MYSQL as back end for developing our project. HTML is primarily a visual design environment. We can create a android application by designing the form and that make up the user interface. Adding android application code to the form and the objects such as buttons and text boxes on them and adding any required support code in additional modular.
MySQL is free open source database that facilitates the effective management of the databases by connecting them to the software. It is a stable ,reliable and the powerful solution with the advanced features and advantages which are as follows: Data Security.MySQL is free open source database that facilitates the effective management of the databases by connecting them to the software.
2. Manufacturing
Key Topics
• Products and Processes
• The Process Taxonomy
• Demonstrations
– Pure Bending
– Adding Stretch
• Processes and Mechanics
• Comparison Criteria
– Rate
– Quality
– Flexibility
– Cost
10/12/16 2.008 Fall 2016
3. Manufacturing
Process Taxonomy
• Shape Change Mechanism?
– Removal (2-D)
• Mechanical Shear
• Water Jet (Fluid Shear)
• Thermal Ablation or Melting
– Plastic Deformation (2 and 3-D)
• Simple Bending (Along a Line)
• Bending + Stretching
• 3D Draw-Forming
2.008 Fall 201610/12/16
4. Manufacturing
The “Big Four”
• Rate
– What Limits This?
• Quality
– What Causes Dimensions/Shape/Properties to
Vary from Specifications?
• Cost
– Material/Machine/Labor
• Flexibility
– Ease of Product Changeover
2.008 Fall 201610/12/16
5. Manufacturing
Amada CNC Automated Shear Punch
• Removal (Cutting)
• What Determines
the Part
Geometry?
2.008 Fall 201610/12/16
Amada
CNC Punch Press
9. Manufacturing
Combined Die Cutting and Bending
2.008 Fall 201610/12/16
• “Progressive” Dies
• Strip of Sheet Sequences Through a
“Progression” of Cutting and Bending Tools
http://stampingworld.com/stripjoint/highspeedstamping/10
Electrical Connectors
10. Manufacturing
Making Airplane Skins: Large Smooth
Panels with Compound Curvature:
2.008 Fall 201610/12/16
From Cyril Bath Co.
Why do we need the Stretch?
What Determines the Part Geometry?
Stretch Forming Process
11. Manufacturing
3D Sheet Stamping for Car Bodies
2.008 Fall 201610/12/16
Simultaneous Deformation over the Area of the Part
What Determines the Part Geometry?
12. Manufacturing
Process Mechanics
• Removal
– Serial Shear (Shearing)
– Parallel Shear (Punching)
• Planar Deformation
– Focus on Simple Bending but with Plasticity
• Elastic Springback
– Effect of Adding Stretch
• Reduction of Springback
• Potential for Tensile Failure
• General 3D Deformation
– Bending, Tension and Compression
• Buckling!
2.008 Fall 201610/12/16
13. Manufacturing
Processes and Mechanics
• Cutting
– Similar to Machining
– Large Shear at Tool - Material interface
10/12/16 2.008 Fall 2016
Looks just like
machining at the
interface
17. Manufacturing
Simple Bending Mechanics:
• Tool Shape (Rtool) determines the shape
under load
• Can Model as Pure Moment Beam Bending
• Elastic Springback determines the final shape
• What determines the Springback?
10/12/16 2.008 Fall 2016
18. Manufacturing
h
b
M
r = 1/K
y
e=K y
M
K = curvature of the tooling
h = thickness of the sheet
e(y) = through thickness strain
What is M(K)
(or K(M)) ?
Simple Bending Model
10/12/16 2.008 Fall 2016
19. Manufacturing
Moment – Curvature for Bending
2.008 Fall 201610/12/16
• Relates the Shape to the Applied Moment
• Is the Bending Equivalent to Force-
Displacement or Stress-Strain
• Will look similar:
K
M
26. Manufacturing
h
b
M
r = 1/K
y
e=K y
M
ε(y) = Ky
σ = f (ε)
M = σ (y)ybdy
−h/2
h/2
∫
dA
moment arm
Given K,
M = ?
Analysis: Simple Beam
Theory
ds
y
dA
b
h
dy
10/12/16 2.008 Fall 2016
From 2.001 Elastic Beam Bending
(stress-strain curve)
28. Manufacturing
K
h
2
= εmax < εY
If the die curvature K is such that:
Then only elastic deformation will
take place and:
M = σ(y)ybdy−h/ 2
h / 2
∫ = EKy
2
bdy−h/ 2
h / 2
∫
= loaded curvature bending
stiffness
= KE
bh3
12
= KEI
Moment - Curvature
Relationship M(K)
10/12/16 2.008 Fall 2016
(All strains are below yield)
29. Manufacturing
Moment - Curvature
Relationship
As K increases, eventually:
K
h
2
> εY ∴yielding occurs
But for all e> e Y, s= s Y (i.e. constant stress)
From M = Melastic + M Plastic
M =
3
2
My 1− 1
3
Ky
K
"
#
$
%
&
'
2
"
#
$
%
&
'
KY =εY /(h / 2)
MY = EI KY
10/12/16 2.008 Fall 2016
We can get
37. Manufacturing
Final Shape: Springback
ΔK =
Mmax
EI
∴Kpart = Ktool − ΔK
K = shape of tool
E= material modulus
I =
1
12
bh3
cubic dependence on thickness
Mmax = ?
Mmax = Φ (KY, EI)
10/12/16 2.008 Fall 2016
M
K
EI
KY
MY
3/2 MY
EI
KtoolKpart
DK
Mmax
38. Manufacturing
Effect of Material Variations:
Increase in Yield Stress
M
K
EI
KY
MY
Ktool
DK
Kpart
MY
DK
10/12/16 2.008 Fall 2016
39. Manufacturing
Other Possible Variations
• Yield Stress (+ 10%reported)
– Chemistry, working history
• Thickness
– Rolling mill quality
– Design vs. manufacturing specs
• Tooling Errors
10/12/16 2.008 Fall 2016
40. Manufacturing
Conclusions for
Simple Bending
• High Degree of Springback
• Strong Material Dependence
• Yield Strength
• Strain Hardening
• Thickness
• Low Forming Forces
10/12/16 2.008 Fall 2016
41. Manufacturing
More Precision?
• Bend + Stretch
– Reduction in Springback
• Higher Accuracy
– Increase in Forces
– Increase in strain: more failure
10/12/16 2.008 Fall 2016
43. Manufacturing
Effect of Tensile Strain with Bending
2.008 Fall 201610/12/16
M M
F F
ε(y)
Pure Bending Moment “M”
Added Tensile Force “F”
Bending Strains are Biased toward Tensile
!
46. Manufacturing
Processes and Mechanics
• Deep Drawing (3D Bend + Stretch)
– Extreme Deformation
– Large Compressive Strains
• Buckling Failure possible
– Large Forces
– Critical Flow Control
• Sheet Formability
– Balance of Biaxial Strains (++ and +-)
10/12/16 2.008 Fall 2016
47. Manufacturing
The Big Four
• Rate Limits
– Deformation Speed (Usually “Fast”)
– Parallel Processes – Large Areas “Fast”
• Quality
– Springback
– Strong Material Property Dependence
• Cost
– High Volumes – Material Dominates, but Low
Waste in General
– Low Volumes – Tooling and Machine Dominates
• Flexibility
– Serial Processes – Trajectory Easily Changed
– Parallel Processes – Low – Complex and Costly
Tooling
10/12/16 2.008 Fall 2016
48. Manufacturing
Process Comparisons
• Rate
• Quality
• Cost
• Flexibility
Sheet Forming Machining
10/12/16 2.008 Fall 2016
High
High
High
Low
Moderate
Low
Low
Moderate-High