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Shanthi Gears Presentation
Executive Summary
•4 Decades of Experience in Gear/Gear Box Solutions
•State of Art Manufacturing Facility
•Strong Re-engineering & Servicing Capability
•Indian Company with European Expertise
•Part of Murugappa Group
Certifications
Only Indian Gear
Manufacturer
To be
AS9100 C Certified
History
Customers
Engineering
 50 Member Engineering Team
 Strong Re-engineering Capability
Customized Product Engineering
 Trained in Engg Tools like Solid Works/Pro E /
ANSYS / PLM Packages
 10 Member Focused R&D Team
2 German Expats Focused on Planetary Drives
R&D
CAD | CAM | PLM TOOLS
Products & Services
Gear Box
Products
SparesServicing
Servicing of Gear Box
(any Make)
Retrofit & Re-engineering
Predictive Maintenance Services
Std Helical / Bevel / Worm
GB/ Gear Motor
Customized Gear Box
Planetary Gear Box
Internals for All GB
Loose Gears
Infrastructure
Foundry
Non Ferrous | Fabrication
Unit C - Machining Unit
• Fully Integrated Gear Manufacturing Unit
–Foundry & Fabrication / Heat Treatment
–In house Cutter Manufacturing
• State of Art Infrastructure
–75 Gear Hobbing Machines
–40 Profile Grinding Machines
–12 CMM / Profile Testing Units
• Experienced Work force
CNC 6 Axis Horizontal Machining Centre
Grinding Park
Manufacturing Facility
Manufacturing Facility
Heat Treatment
Heat Treatment
IT Systems
Gears – Product Range
Few mm to 3.2 Meter
Up to 30 Module
Straight Bevel Spiral Bevel
Geared Motor – Up to 90 kW
Coal Mill VRM – 660 kW
Roller press
Planetary Gearbox
1200 kW
980 / 16.8 rpm
China make Cement Mill VRM – 5400 kW
China make Cement Mill VRM – 5400 kW
Cement Mill VRM planetary arrangement refurbishment
1200 kW – Raw Mill VRM Servicing
Planetary Drives
Ratio up to 4200
Torque up to 1.5 Million Newton Meter
Catalogue for Range of Applications
German Engineering / Manufactured in India
Main Hoist Planetary Gear Box
INPUT POWER : 400 kW @ 740 rpm
TOTAL RATIO : 118.7 : 1 (SHAFT A DRIVING)
: 120.2 : 1 (SHAFT B DRIVING)
: 59.7 : 1 (BOTH SHAFTS DRIVING)
Planetary Drive
Ratio i : 160
Output power P2 : 150 kW
Maximum torque Tmax : 145000
Planetary Gear Box-Sugar Industry
Ratio i : 30.3
Input speed n1 : 1500 /1000 rpm
Output speed n2 : 49.5 / 33 rpm
Output torque T2 : 3449 / 3896 Nm
Output power P2 : 17.9 / 13.5kW
Maximum torque Tmax : 15000Nm
SERVICE SETUP
•COIMBATORE
SERVICE SETUP
•CHENNAI
•PUNE
•MUMBAI
•BANGALORE
•BARODA
•DELHI
•JAMSHEDPUR
•RAIPUR
•KOLKATTA
•COIMBATORE
REFURBISHMENT
OF ANY MAKE GEARBOX
RE-ENGINEERING
CONDITION
MONITORING
Thank You

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Shanthi Gears | Manufacturers and Exporters of Gears