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Led Pick & Place
The document outlines a guide for setting up a manufacturing line for LED bulbs and tube lights, addressing common challenges such as recruitment, production efficiency, and rising labor costs. It details the equipment needed, including a semi-auto screen printer, pick and place machines, and a reflow oven, along with their specifications and operational efficiencies. Additionally, it provides insights into production capacity and costs, suggesting a potential profit from manufacturing T8 LED tubes.
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Led Pick & Place
- 1. How to manufacturingof LED Bulb/Tube Lights Bare PCB www.smthelp.com Do you face the following questions: 1. Still don't know how to build one new LED Bulb/Tube Lights factory? 2. Recruitment difficulties season? 3. Low production efficiency? 4. The Labor cost is still rising? PCBA
- 2. • Semi-auto ScreenPrinter • Buffer Conveyor • Pick and Place • Conveyor • Reflow Oven • Conveyor Semi-Auto Screen Printer → Buffer Conveyor → Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor 1500mm 1500mm 2650mm 1500mm 5400mm 1500mm Whole Line length: 1.5M → 1.5M → 2.65M → 1.5M → 5.4M → 1.5M= 14.05M (Total Length) www.smthelp.com Project Report from
- 3. www.smthelp.com Parts S-K100 LED Pick& Place Parameter Advantage Mounting Head Linear Motor (Magnetic) Double Arm, 36 pcs nozzle (18 pcs nozzle per arm) Gang Pick, Gang Place. Left and Right arms are alternately Mounting, and can be controlled independently Mounting Range 0603,0805,1206,2835,3014,3528,5050, 5630,5730,RGB and other LED belt light Mounting LED Min Mounting Distance 13.5mm High efficiency, also can deal with small distance of PCB PCB Position CCD Vision, Mark Correction PCB Precise positioning, ensure Mounting quality PCB Conveyor Speed 320MM/S Quickly conveyor, save time, improve the efficiency. Direction Front→→Rear, Rear→→Front Flexible choice Mounting Accuracy +-0.02MM High accuracy mounting, ensure mounting quality Spec. Speed 140K CPH High capacity, save production cost, ensure shipment Actual Speed 120K CPH Rail Size 13000MM(L)-300mm （ W) Special design for LED light, LED display, LED Panel light PCB Size 12000MM(L)-300mm （ W) PCB Thickness 0.5mm-5.0mm LED High Speed Pick And Place S-K100
- 4. www.smthelp.com LED High SpeedPick And Place S-K100 Parts S-K100 LED Pick & Place Parameter Advantage FEEDER Qty 36 pcs Suit for large quantities production Power Supply 220AC Universal Max. Power 3.0KVA Low consumption power, save power cost Air Pressure 5kg Low air consumption, save air cost Machine Dimension L ： 2650mm Special company design, Convenient for carry the machine and save factory space W ： 1850mm H ： 1350mm Weight 2000kg Operator 1 person Save works Salary
- 5. Pick And PlaceS-K100 Real Speed: 100,000-120,000 CPH PCB Length: 1200mm T8 LED Tubes www.smthelp.com One line equipments Investment: $120k 40K T8 LED tubes/ Day SMT Assembly earning $0.05 /Tube Profit: $50K per month
- 6. Semi-Auto Screen Printer→ Buffer Conveyor → Pick and Place → Buffer Conveyor → Reflow Oven → Buffer Conveyor www.smthelp.com High End LED Bulb/Tube Lights Total Man Power Required: 1 Worker Total Installed Power Required: 12 KW Capacity (20 Hours): T8 Light for FSL: 38,710 Strip (35 strip in 1 PCB, 62 chip/strip, total 2,170 Chip/PCB)
- 7. SMD LED photoSample www.smthelp.com
- 8. Thanks! www.smthelp.com Email: angela_kuo@126.com Skype ID:angela7140 MP: +86-139 23898396 Tel: +86-755-83203237 Fax:+86-755-23240492 www.smthelp.com Please find below video to know more of our machine. https://youtu.be/LdpOUo_1vLk