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ROLLING STOCK
MAINTENANCE
REPAIR & OVERHAUL
(MRO)
Capability & Services
PROPRIETARY
TABLE OF CONTENTS
• TPS Overview
• Corporate
• Transportation Sector
• MRO Experience
• History and Pedigree
• Portfolio of Key Clients
• MRO Services and Capabilities
• Summary of Services
• Capability
• Infrastructure
• Key Differentiators - Why TPS?
• Selection of Reference Projects
• Key Contacts
PROPRIETARY
CORPORATE OVERVIEW
• Business
• Listed on London AIM Market
• Major shareholders (Vale Mining and BNDES)
• Design, Development, Qualification and
Manufacturing of high speed permanent
magnet machines and power electronics, from
kW to multi MW and from 3,600 rpm to
160,000 rpm
• 40+ years of experience and located in the
North East England
• Global company with successful project
execution in UK, USA, Canada, Netherlands,
Turkey, Brazil, Middle East and Malaysia
• Complete turnkey support - design,
manufacturing to Installation and through life
support of products
• Markets:
PROPRIETARY
Energy DefenceTransport Industrial
TRANSPORTATION SECTOR OVERVIEW
PROPRIETARY
Design and Supply of APUs for new build as well refurbished trains.
Through life support to include upgrades, overhauls and repair support
Design and Supply of APUs and Supply of ‘at seat ‘ and catering Power Supply
Supply and ongoing repair support for APU, BCs, at seat and catering converters
Support in Business Case for Fleet Modernisation and Overhaul
Fleet Owners
Fleet Operator
Overhaul Firms
Train Builders
MRO HISTORY AND PEDIGREE
PROPRIETARY
Repair and Upgrade Support for 15 years.
3kW At Seat Power Supplies. 1000 units
1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2013 2015
Southern
CL442
Repair & Upgrade Support for 25 years
40kW APU. 82 Units in Fleet
Bombardier
TTC T1 Fleet
Repair & Spares Support for 20 years
100kVA APUs. 222 Units in Fleet
Bombardier
Kuala Lumpur
Repair, Spares and Overhaul Support for 18 years
through local partner. 70kVA APUs. 70 Units
Bombardier
Turbostar
Repair support for past 18 years. 13kW
Battery Chargers.600+ Unitsin field
Mk3 Coaches
Ned Trains Repair and Advisory support for 9
Years. 3kW Inverter. 100 units
Repair and Spares Support for past 9
Years. 48kVA Inverter. 400 units
Bombardier
CTA 5000
Spares support through Chinese
Partner. 40 units
Bombardier
Beijing Airport
Chiltern CL165
Major Overhaul of Alternator and
APU. Ongoing Support
Chiltern Mk3 MA Replacement.
28kVA APU. 40 Units
Major Refurbishment
40kVA InvertersWabtec 321
30 years
experience in
Rolling Stock
MRO
Credibility
through
performance
#1 choice for
customer’s
MRO Needs
PORTFOLIO OF KEY CLIENTS
PROPRIETARY
SUMMARY OF SERVICES
PROPRIETARY
Control
& Switchgear1
8
Air Conditioning
Aux power
Battery Raft
APU
Lighting
Data
Supply 3
2
7
6
5
4Door Control
HVAC Repairs (Compressors, Inverters &
Power Supply)
Upgrade and support of Lighting
Ballasts
Repair, upgrade or replacement
of PLCs
Repair, upgrade or replacement
of PLCs
AC-AC | DC-DC | DC-AC| repair,
upgrade or replacement
Alternators, AVR PCBs, LVPS repair,
upgrade or replacement
Repair and Support for Door Control
Power Electronics
1
2
3
4
5
6
7
MAINTENANCE, REPAIR & OVERHAUL CAPABILITIES
PROPRIETARY
Maintenance Repair Overhaul
• Improve reliability of power
electronics equipment
• Improve fleet availability
• Reduce component replacement
early in its life
• Optimised maintenance regime
• Maintain adequate spare parts
• Improve safety of installed
equipment
• Availability of skilled resources
✓ Diagnostic health check service
✓ Continuous Maintenance
✓ Advisory services on preventative
maintenance throughout product
life cycle
✓ Condition monitoring of units
✓ RAMS Support
• Improve turnaround time to
increase fleet availability
• Control costs of unpredictable
repairs
• Reduce number of NFFs on units
• Manage obsolescence issues of
component parts
• Reduce Mean time to Repair
• Availability of local resources to
attend to issues
• Develop business case required for
overhaul cost vs benefit
• Identify a solution that will
o Fit existing footprint
o Be lighter
o Adhere to stringent safety case
requirement
• Improve lead time to delivery of
new product
• Ensure quality and cost targets are
met
✓ Highly skilled engineers
✓ Long term Service agreements
available – Bronze, Silver, Gold
✓ Local after sales and engineering
support
✓ Next day repairs through excess
stock
✓ Standard repair cost guarantee
✓ Part exchange or rental stock
✓ In-depth knowledge of Network
Rail , UK and International Rail
Standards
✓ Strong project management team
focused on quality and delivery
✓ Expertise in replacing legacy
applications- e.g. Motor
Alternator Replacement
Challenges
TPS Offer
INFRASTRUCTURE
➢ 55,000 ft2 Facility to support Manufacturing and
Repairs
➢ Standard Practice Measures
 5S
 Straight Through Rate (First Time Right)
 OTIF (On Time In Full)
 Kaizen Improvement Teams
➢ Core Capability for Manufacturing and Repair
 Experienced Work Force
✓ 40 years in Power Electronics & Electrical Machine
Assembly
✓ Heavy Component Material Handling (5 Tonnes)
 Rail business to be certified to IRIS in the near
future
➢ High Reliability Testing
 100% Full functional test prior to product release
 Thermal Cycle Chamber: -40 to +120° C
 HASS - Hot Box burn in
➢ Supply Chain & Distribution
 Strategy to match volume and need of the
customer
✓ Specialist arrangements exist for Fabrications,
Metalwork, PCBA, Electro-magnetic and power
devices.
✓ World wide secure shipping from the Gateshead
premises by land, sea or air
PROPRIETARY
KEY DIFFERENTIATORS
PROPRIETARY
Why
TPS?
Faster
Turnaround
Reliable
Repair /
Upgrades
Obsolescence
Management
Highly skilled
engineers /
technicians
Long term
framework
Contracts
3rd Party/
Turnkey
Support
Dedicated site
for design,
manufacturing
and testing
SELECTION OF AUXILIARY POWER PROJECTS
PROPRIETARY
Static Converter - Class 321
➢ AC Input Voltage 240V AC
➢ AC Output Voltage 400V AC/60Hz
➢ AC Output Power 40kVA
➢ DC Output Voltage 110V DC
➢ DC Output Power 8kW
Battery Charger - Turbostar
➢ AC Input Voltage 400V AC
➢ AC Output Voltage 29.5V DC
➢ DC Output Power 12kW
➢ Output Current 407A
Motor Alternator Solution - Mk3 Coach
➢ DC Input Voltage 750V DC
➢ AC Output Voltage 415V AC/50Hz
➢ AC Output Power 30kVA
➢ DC Output Voltage 110V DC
➢ DC Output Power 10kW
Static Converter - Class 442
➢ DC Input Voltage 750V DC
➢ AC Output Voltage 415V AC/50Hz
➢ AC Output Power 36kVA/40kVA
➢ DC Output Voltage 110V DC
➢ DC Output Power 10kW
At seat power supply - Various UK fleets
➢ DC Input Voltage 110V DC
➢ AC Output Voltage 230V AC/60Hz
➢ AC Output Power 3kW
Catering Converter - Mk3 Coach
➢ AC Input Voltage 250VAC - 450VAC
➢ AC Output Voltage 240V AC / 60Hz
➢ AC Output Power 5kW
Static Converter - KL ART
➢ AC Input Voltage 750V DC
➢ AC Output Voltage 415V AC/60Hz
➢ AC Output Power 21kVA/3kVA
➢ DC Output Voltage 52V DC
➢ DC Output Power 3kW
LVPS - London Underground
➢ DC Input Voltage 600V DC
➢ AC Output Voltage 415V AC/50Hz
➢ AC Output Power 6kVA
KEY CONTACTS
PROPRIETARY
S
Spencer Barron - Business Development Manager – MRO
Direct phone: +44 (0) 191 482 9218
Sbarron@turbopowersystems.com
Harsha Raghavan - Commercial Manager
Direct phone: +44 (0) 191 482 9288
Hraghavan@turbopowersystems.com
PROPRIETARY

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Tps mro services 1

  • 1. ROLLING STOCK MAINTENANCE REPAIR & OVERHAUL (MRO) Capability & Services PROPRIETARY
  • 2. TABLE OF CONTENTS • TPS Overview • Corporate • Transportation Sector • MRO Experience • History and Pedigree • Portfolio of Key Clients • MRO Services and Capabilities • Summary of Services • Capability • Infrastructure • Key Differentiators - Why TPS? • Selection of Reference Projects • Key Contacts PROPRIETARY
  • 3. CORPORATE OVERVIEW • Business • Listed on London AIM Market • Major shareholders (Vale Mining and BNDES) • Design, Development, Qualification and Manufacturing of high speed permanent magnet machines and power electronics, from kW to multi MW and from 3,600 rpm to 160,000 rpm • 40+ years of experience and located in the North East England • Global company with successful project execution in UK, USA, Canada, Netherlands, Turkey, Brazil, Middle East and Malaysia • Complete turnkey support - design, manufacturing to Installation and through life support of products • Markets: PROPRIETARY Energy DefenceTransport Industrial
  • 4. TRANSPORTATION SECTOR OVERVIEW PROPRIETARY Design and Supply of APUs for new build as well refurbished trains. Through life support to include upgrades, overhauls and repair support Design and Supply of APUs and Supply of ‘at seat ‘ and catering Power Supply Supply and ongoing repair support for APU, BCs, at seat and catering converters Support in Business Case for Fleet Modernisation and Overhaul Fleet Owners Fleet Operator Overhaul Firms Train Builders
  • 5. MRO HISTORY AND PEDIGREE PROPRIETARY Repair and Upgrade Support for 15 years. 3kW At Seat Power Supplies. 1000 units 1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2013 2015 Southern CL442 Repair & Upgrade Support for 25 years 40kW APU. 82 Units in Fleet Bombardier TTC T1 Fleet Repair & Spares Support for 20 years 100kVA APUs. 222 Units in Fleet Bombardier Kuala Lumpur Repair, Spares and Overhaul Support for 18 years through local partner. 70kVA APUs. 70 Units Bombardier Turbostar Repair support for past 18 years. 13kW Battery Chargers.600+ Unitsin field Mk3 Coaches Ned Trains Repair and Advisory support for 9 Years. 3kW Inverter. 100 units Repair and Spares Support for past 9 Years. 48kVA Inverter. 400 units Bombardier CTA 5000 Spares support through Chinese Partner. 40 units Bombardier Beijing Airport Chiltern CL165 Major Overhaul of Alternator and APU. Ongoing Support Chiltern Mk3 MA Replacement. 28kVA APU. 40 Units Major Refurbishment 40kVA InvertersWabtec 321 30 years experience in Rolling Stock MRO Credibility through performance #1 choice for customer’s MRO Needs
  • 6. PORTFOLIO OF KEY CLIENTS PROPRIETARY
  • 7. SUMMARY OF SERVICES PROPRIETARY Control & Switchgear1 8 Air Conditioning Aux power Battery Raft APU Lighting Data Supply 3 2 7 6 5 4Door Control HVAC Repairs (Compressors, Inverters & Power Supply) Upgrade and support of Lighting Ballasts Repair, upgrade or replacement of PLCs Repair, upgrade or replacement of PLCs AC-AC | DC-DC | DC-AC| repair, upgrade or replacement Alternators, AVR PCBs, LVPS repair, upgrade or replacement Repair and Support for Door Control Power Electronics 1 2 3 4 5 6 7
  • 8. MAINTENANCE, REPAIR & OVERHAUL CAPABILITIES PROPRIETARY Maintenance Repair Overhaul • Improve reliability of power electronics equipment • Improve fleet availability • Reduce component replacement early in its life • Optimised maintenance regime • Maintain adequate spare parts • Improve safety of installed equipment • Availability of skilled resources ✓ Diagnostic health check service ✓ Continuous Maintenance ✓ Advisory services on preventative maintenance throughout product life cycle ✓ Condition monitoring of units ✓ RAMS Support • Improve turnaround time to increase fleet availability • Control costs of unpredictable repairs • Reduce number of NFFs on units • Manage obsolescence issues of component parts • Reduce Mean time to Repair • Availability of local resources to attend to issues • Develop business case required for overhaul cost vs benefit • Identify a solution that will o Fit existing footprint o Be lighter o Adhere to stringent safety case requirement • Improve lead time to delivery of new product • Ensure quality and cost targets are met ✓ Highly skilled engineers ✓ Long term Service agreements available – Bronze, Silver, Gold ✓ Local after sales and engineering support ✓ Next day repairs through excess stock ✓ Standard repair cost guarantee ✓ Part exchange or rental stock ✓ In-depth knowledge of Network Rail , UK and International Rail Standards ✓ Strong project management team focused on quality and delivery ✓ Expertise in replacing legacy applications- e.g. Motor Alternator Replacement Challenges TPS Offer
  • 9. INFRASTRUCTURE ➢ 55,000 ft2 Facility to support Manufacturing and Repairs ➢ Standard Practice Measures  5S  Straight Through Rate (First Time Right)  OTIF (On Time In Full)  Kaizen Improvement Teams ➢ Core Capability for Manufacturing and Repair  Experienced Work Force ✓ 40 years in Power Electronics & Electrical Machine Assembly ✓ Heavy Component Material Handling (5 Tonnes)  Rail business to be certified to IRIS in the near future ➢ High Reliability Testing  100% Full functional test prior to product release  Thermal Cycle Chamber: -40 to +120° C  HASS - Hot Box burn in ➢ Supply Chain & Distribution  Strategy to match volume and need of the customer ✓ Specialist arrangements exist for Fabrications, Metalwork, PCBA, Electro-magnetic and power devices. ✓ World wide secure shipping from the Gateshead premises by land, sea or air PROPRIETARY
  • 10. KEY DIFFERENTIATORS PROPRIETARY Why TPS? Faster Turnaround Reliable Repair / Upgrades Obsolescence Management Highly skilled engineers / technicians Long term framework Contracts 3rd Party/ Turnkey Support Dedicated site for design, manufacturing and testing
  • 11. SELECTION OF AUXILIARY POWER PROJECTS PROPRIETARY Static Converter - Class 321 ➢ AC Input Voltage 240V AC ➢ AC Output Voltage 400V AC/60Hz ➢ AC Output Power 40kVA ➢ DC Output Voltage 110V DC ➢ DC Output Power 8kW Battery Charger - Turbostar ➢ AC Input Voltage 400V AC ➢ AC Output Voltage 29.5V DC ➢ DC Output Power 12kW ➢ Output Current 407A Motor Alternator Solution - Mk3 Coach ➢ DC Input Voltage 750V DC ➢ AC Output Voltage 415V AC/50Hz ➢ AC Output Power 30kVA ➢ DC Output Voltage 110V DC ➢ DC Output Power 10kW Static Converter - Class 442 ➢ DC Input Voltage 750V DC ➢ AC Output Voltage 415V AC/50Hz ➢ AC Output Power 36kVA/40kVA ➢ DC Output Voltage 110V DC ➢ DC Output Power 10kW At seat power supply - Various UK fleets ➢ DC Input Voltage 110V DC ➢ AC Output Voltage 230V AC/60Hz ➢ AC Output Power 3kW Catering Converter - Mk3 Coach ➢ AC Input Voltage 250VAC - 450VAC ➢ AC Output Voltage 240V AC / 60Hz ➢ AC Output Power 5kW Static Converter - KL ART ➢ AC Input Voltage 750V DC ➢ AC Output Voltage 415V AC/60Hz ➢ AC Output Power 21kVA/3kVA ➢ DC Output Voltage 52V DC ➢ DC Output Power 3kW LVPS - London Underground ➢ DC Input Voltage 600V DC ➢ AC Output Voltage 415V AC/50Hz ➢ AC Output Power 6kVA
  • 12. KEY CONTACTS PROPRIETARY S Spencer Barron - Business Development Manager – MRO Direct phone: +44 (0) 191 482 9218 Sbarron@turbopowersystems.com Harsha Raghavan - Commercial Manager Direct phone: +44 (0) 191 482 9288 Hraghavan@turbopowersystems.com