This document provides an overview of forklift training. The goals of the training are to safely operate a forklift and receive certification. The training consists of classroom instruction, hands-on practice, demonstrations, and evaluation. Classroom topics include inspecting the forklift, fueling, and safety concerns like load centers and stability triangles. Hands-on training uses an obstacle course to practice skills. Demonstrations show tip over prevention and proper eye direction. Trainees learn to stay seated if a forklift tips over and to ride it out. The training also covers understanding forklift balance, load centers, reading data plates, and calculating forklift and load moments.
We all know that many companies employ forklifts and that forklift operators do the main bulk of this kind of labor. These machines are powerful and there is always risk involved when they are used by people who have not been trained on operating them safely.
The National Traumatic Occupational Surveillance System registered 1530 worker deaths from forklift accidents between the years 1980 and 2001. Of these accidents, the biggest portion at 22%, most were caused by a forklift overturn.
Collisions between workers on the ground where the ground worker died accounted for 20% of deaths. Another 16% of deaths were caused by someone being crushed by the forklift and 9% by an operator falling from the forklift.
In fact, each year almost 100 people are killed and another 20,000 injured from forklift accidents. With proper training and diligent safety practices most of these deaths could have been prevented.
If you work around forklifts or are a forklift operator you should learn all you can about using these machines safely to prevent injury or death. All forklifts fall under the category of ‘powered industrial trucks,’ but they are not all the same. Forklifts can be either battery powered or run on gas or diesel fuel.
They also come in different sizes and have different functions according to the kind of work in which they will be used. Each type of lift is characterized by a class. Knowing which class of forklift you will work with should help you to understand its safety features and potential hazards.
We encourage you to ask your forklift drivers to take a look at these 10 easy-to-remember rules and to do their best to follow them at all times.
More forklift safety resources:
https://www.creativesafetysupply.com/articles/forklift-safetytips/
https://www.creativesafetysupply.com/infographics/forklift-accidents-causes-prevention/
https://www.creativesafetysupply.com/resources/forklift-safety
https://www.forkliftsafety101.com/
Proper forklift training is important for avoiding property damage, injury, or even death. But - are your trainers passing along the right knowledge when it comes to safety? Trainers who will be training your forklift operators are essentially the last line of defense in stopping untrained or unskilled operators from operating a forklift. This course trains the trainer, making sure safety remains a cornerstone of your operations.
Attendees who complete this training will receive certification and will be able to train and certify other operators to OSHA standard.
A short refresher course in safe forklift operation. available for presentation online or at your workplace with checklists, planning, scheduling tips and information. contact Eric at erickay84@gmail.com
We all know that many companies employ forklifts and that forklift operators do the main bulk of this kind of labor. These machines are powerful and there is always risk involved when they are used by people who have not been trained on operating them safely.
The National Traumatic Occupational Surveillance System registered 1530 worker deaths from forklift accidents between the years 1980 and 2001. Of these accidents, the biggest portion at 22%, most were caused by a forklift overturn.
Collisions between workers on the ground where the ground worker died accounted for 20% of deaths. Another 16% of deaths were caused by someone being crushed by the forklift and 9% by an operator falling from the forklift.
In fact, each year almost 100 people are killed and another 20,000 injured from forklift accidents. With proper training and diligent safety practices most of these deaths could have been prevented.
If you work around forklifts or are a forklift operator you should learn all you can about using these machines safely to prevent injury or death. All forklifts fall under the category of ‘powered industrial trucks,’ but they are not all the same. Forklifts can be either battery powered or run on gas or diesel fuel.
They also come in different sizes and have different functions according to the kind of work in which they will be used. Each type of lift is characterized by a class. Knowing which class of forklift you will work with should help you to understand its safety features and potential hazards.
We encourage you to ask your forklift drivers to take a look at these 10 easy-to-remember rules and to do their best to follow them at all times.
More forklift safety resources:
https://www.creativesafetysupply.com/articles/forklift-safetytips/
https://www.creativesafetysupply.com/infographics/forklift-accidents-causes-prevention/
https://www.creativesafetysupply.com/resources/forklift-safety
https://www.forkliftsafety101.com/
Proper forklift training is important for avoiding property damage, injury, or even death. But - are your trainers passing along the right knowledge when it comes to safety? Trainers who will be training your forklift operators are essentially the last line of defense in stopping untrained or unskilled operators from operating a forklift. This course trains the trainer, making sure safety remains a cornerstone of your operations.
Attendees who complete this training will receive certification and will be able to train and certify other operators to OSHA standard.
A short refresher course in safe forklift operation. available for presentation online or at your workplace with checklists, planning, scheduling tips and information. contact Eric at erickay84@gmail.com
Forklifts are extremely useful workplace vehicles, as long as they are used safely and appropriately by operators who are appropriately trained and competent to use them.
Forklifts can be dangerous: they account for 25% of injuries at work. Many workplace accidents involve people being hit or run over by forklift trucks (typically when the forklift is reversing) because the driver did not see them. Owing to their size and weight, injuries resulting from forklifts are generally very serious. Accidents involving them are often caused by poor supervision and a lack of training.
Always:
Wear appropriate personal protective clothing as provided by employer. Hard hat, protective footwear and high visibility clothing are recommended as a minimum when working around forklifts. Other equipment may be needed depending on the working environment
Report defects immediately to supervisor
Make sure work path is free of obstructions
Wear operator restraints, where fitted
Look all around before moving off
Look in the direction of travel
Avoid sudden stops and violent braking
Take care when driving on wet, icy , slippery or loose surfaces Slow down at corners, doorways, and at danger spots
Sound the horn several times when approaching blind corners, exits and entrances
Switch off and remove the key before leaving the forklift. Place the key in a safe location when driving task is completed
Apply the parking brake before leaving the forklift
Report any accidents or near misses to a supervisor
Park the forklift in a safe place, on level ground; never on a slope
Leave the forklift with the mast tilted forwards and the forks fully lowered, with the tips on the floor
Apply the parking brake, select neutral, switch off the engine and remove the key
Return keys or other activating devices to their place of safe-keeping
Report any malfunctions or defects immediately to a supervisor.
Assess the load before lifting. Check weight, size, load centre and security
Make sure that pallets are in good condition
Observe floor loading limits & Travel slowly when going down slopes
Find out the weight of the laden forklift
Check safe working load (SWL) of racking before placing loads onto it
Make sure load does not obstruct view. If it does, drive in reverse, looking in direction.
Make sure there is adequate clearance for the forklift and load, including overhead
Make sure the load is stable, Carry the load as close to ground as possible, Use controls smoothly & arms are fully inserted when travelling with a load
Position forks properly and as widely as possible
Make sure the fork Make sure the forklift is stopped before raising the load
Use suitable attachments for lifting unusual or wide loads
Ensure the forks face uphill when travelling up or down slopes with a load
Ensure the forks face downhill when travelling up or down slopes without a load
Adjust the tilt (where fitted) to suit the gradient and raise the forks to clear the ground
Trade India has the listing of lifting equipment, lifting equipment manufacturers and lifting equipment exporters companies and traders with complete product details and contact address from India.
Overhead and gantry cranes safe operating proceduresytcrane
We supply overhead crane,gantry crane,jib crane,crane parts,port
crane,electric hoist!
Yuantai can make nonstandard crane according to your individual drawing or sample. If you need, we also can offer the installation, test and mechanism debugging, and hand you the installation and testing data report.
skype:
cherry.swallow
Email:
christine@ytcrane.com
Web:
http://www.ytcrane.com
The law states you must have a current Forklift Operation Certification
to operate a forklift while on the job. We take you step-by-step through our easy to follow 1 to 2 hour training right on your computer. Upon competition of the course you will be in compliance with osha safety logo laws.
Don't sit in a classroom to get your certification. If you have a computer with an internet connection you can take our course anywhere. GOT A PRINTER? Print your Forklift Certificate immediately upon course competition. You can also print the PowerPoint presentation, Safety Regulations and Rules Report, Field Test and Checklist and the Answers you need to know for Certification.
Forklifts are extremely useful workplace vehicles, as long as they are used safely and appropriately by operators who are appropriately trained and competent to use them.
Forklifts can be dangerous: they account for 25% of injuries at work. Many workplace accidents involve people being hit or run over by forklift trucks (typically when the forklift is reversing) because the driver did not see them. Owing to their size and weight, injuries resulting from forklifts are generally very serious. Accidents involving them are often caused by poor supervision and a lack of training.
Always:
Wear appropriate personal protective clothing as provided by employer. Hard hat, protective footwear and high visibility clothing are recommended as a minimum when working around forklifts. Other equipment may be needed depending on the working environment
Report defects immediately to supervisor
Make sure work path is free of obstructions
Wear operator restraints, where fitted
Look all around before moving off
Look in the direction of travel
Avoid sudden stops and violent braking
Take care when driving on wet, icy , slippery or loose surfaces Slow down at corners, doorways, and at danger spots
Sound the horn several times when approaching blind corners, exits and entrances
Switch off and remove the key before leaving the forklift. Place the key in a safe location when driving task is completed
Apply the parking brake before leaving the forklift
Report any accidents or near misses to a supervisor
Park the forklift in a safe place, on level ground; never on a slope
Leave the forklift with the mast tilted forwards and the forks fully lowered, with the tips on the floor
Apply the parking brake, select neutral, switch off the engine and remove the key
Return keys or other activating devices to their place of safe-keeping
Report any malfunctions or defects immediately to a supervisor.
Assess the load before lifting. Check weight, size, load centre and security
Make sure that pallets are in good condition
Observe floor loading limits & Travel slowly when going down slopes
Find out the weight of the laden forklift
Check safe working load (SWL) of racking before placing loads onto it
Make sure load does not obstruct view. If it does, drive in reverse, looking in direction.
Make sure there is adequate clearance for the forklift and load, including overhead
Make sure the load is stable, Carry the load as close to ground as possible, Use controls smoothly & arms are fully inserted when travelling with a load
Position forks properly and as widely as possible
Make sure the fork Make sure the forklift is stopped before raising the load
Use suitable attachments for lifting unusual or wide loads
Ensure the forks face uphill when travelling up or down slopes with a load
Ensure the forks face downhill when travelling up or down slopes without a load
Adjust the tilt (where fitted) to suit the gradient and raise the forks to clear the ground
Trade India has the listing of lifting equipment, lifting equipment manufacturers and lifting equipment exporters companies and traders with complete product details and contact address from India.
Overhead and gantry cranes safe operating proceduresytcrane
We supply overhead crane,gantry crane,jib crane,crane parts,port
crane,electric hoist!
Yuantai can make nonstandard crane according to your individual drawing or sample. If you need, we also can offer the installation, test and mechanism debugging, and hand you the installation and testing data report.
skype:
cherry.swallow
Email:
christine@ytcrane.com
Web:
http://www.ytcrane.com
The law states you must have a current Forklift Operation Certification
to operate a forklift while on the job. We take you step-by-step through our easy to follow 1 to 2 hour training right on your computer. Upon competition of the course you will be in compliance with osha safety logo laws.
Don't sit in a classroom to get your certification. If you have a computer with an internet connection you can take our course anywhere. GOT A PRINTER? Print your Forklift Certificate immediately upon course competition. You can also print the PowerPoint presentation, Safety Regulations and Rules Report, Field Test and Checklist and the Answers you need to know for Certification.
FORKLIFTS
If you drive a forklift, you might take a lot of what you do for granted. Once you have been
trained and have loaded and unloaded a few hundred loads, you figure you have the routine
down. It is easy to get in a hurry, take a few short cuts, or forget some of the finer points of
safety, loading and unloading your forklift can very dangerous. Unstable or off-centered loads
can fall off causing injuries.
Forklifts are valuable tools. Like any tool they are only as safe as the person operating them. Like
the experienced forklift operator said, “Handle your forklift safely so you’re not the one being
dumped.” The majority o all forklift fatalities are the result of turnovers.
Safe Work Practices and Tips:
• Do not operate a forklift unless you have been trained and certified.
• Always wear seatbelt when operating a forklift.
• Report to your supervisor any damage or problems that occur to a forklift during your shift.
• Exit from a stand-up type forklift with rear-entry access by stepping backward in case of a
lateral tip-over.
• Use extreme caution on grades or ramps.
• On grades, tilt the load back and raise it only as far as needed to clear the road surface.
• Do not raise or lower the forks while the forklift is moving.
• Do not drive up to anyone standing in front of a bench or other fixed object.
• Travel backwards with the load if you cannot see in front of you.
• Sound horn when turning corners where you cannot see.
• Band or secure loads on forklifts if they could fall.
We offer only the best in forklifts and forklift parts, including brand names such as Yale, Hyster, Clark, Toyota, Allis Chalmers and more.for more info visit us:http://bit.ly/2emtcSY
Initially, we thought we would prepare this in the theme of ten safety commandments, but soon we discovered that we had twelve points we wanted to list. So sacrificing a title that may have been more attractive in order to present a product we feel is more complete.
Initially, we thought we would prepare this in the theme of ten safety commandments, but soon we discovered that we had twelve points we wanted to list. So sacrificing a title that may have been more attractive in order to present a product we feel is more complete.
Affordable Stationery Printing Services in Jaipur | Navpack n PrintNavpack & Print
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Vat Registration is a legal obligation for businesses meeting the threshold requirement, helping companies avoid fines and ramifications. Contact now!
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Editable Toolkit to help you reuse our content: 700 Powerpoint slides | 35 Excel sheets | 84 minutes of Video training
This PowerPoint presentation is only a small preview of our Toolkits. For more details, visit www.domontconsulting.com
Enterprise Excellence is Inclusive Excellence.pdfKaiNexus
Enterprise excellence and inclusive excellence are closely linked, and real-world challenges have shown that both are essential to the success of any organization. To achieve enterprise excellence, organizations must focus on improving their operations and processes while creating an inclusive environment that engages everyone. In this interactive session, the facilitator will highlight commonly established business practices and how they limit our ability to engage everyone every day. More importantly, though, participants will likely gain increased awareness of what we can do differently to maximize enterprise excellence through deliberate inclusion.
What is Enterprise Excellence?
Enterprise Excellence is a holistic approach that's aimed at achieving world-class performance across all aspects of the organization.
What might I learn?
A way to engage all in creating Inclusive Excellence. Lessons from the US military and their parallels to the story of Harry Potter. How belt systems and CI teams can destroy inclusive practices. How leadership language invites people to the party. There are three things leaders can do to engage everyone every day: maximizing psychological safety to create environments where folks learn, contribute, and challenge the status quo.
Who might benefit? Anyone and everyone leading folks from the shop floor to top floor.
Dr. William Harvey is a seasoned Operations Leader with extensive experience in chemical processing, manufacturing, and operations management. At Michelman, he currently oversees multiple sites, leading teams in strategic planning and coaching/practicing continuous improvement. William is set to start his eighth year of teaching at the University of Cincinnati where he teaches marketing, finance, and management. William holds various certifications in change management, quality, leadership, operational excellence, team building, and DiSC, among others.
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2. Goals of TrainingGoals of Training
To provide you the info you need to operate aTo provide you the info you need to operate a
forklift SAFELY.forklift SAFELY.
To provide you with a chance to practice yourTo provide you with a chance to practice your
forklift skills while being observed by aforklift skills while being observed by a
certified forklift instructor.certified forklift instructor.
For you to receive your forklift certification!For you to receive your forklift certification!
3. What to ExpectWhat to Expect
4 Parts to Your training4 Parts to Your training
FormalFormal (Classroom Instruction)(Classroom Instruction)
PracticalPractical (Hands On Training)(Hands On Training)
DemonstrationDemonstration (Watching(Watching INSTRUCTORINSTRUCTOR
Show you what to do)Show you what to do)
EvaluationEvaluation (Watching(Watching YOUYOU show what youshow what you
have learned)have learned)
4. Classroom TopicsClassroom Topics
Inspecting the forkliftInspecting the forklift
Becoming aware of the area where youBecoming aware of the area where you
will be operating the forkliftwill be operating the forklift
FuelingFueling
Safety ConcernsSafety Concerns
Load CenterLoad Center
Stability TriangleStability Triangle
Stability DynamicsStability Dynamics
5. Practical or “Hands On” TrainingPractical or “Hands On” Training
Important because it allows the trainer seeImportant because it allows the trainer see
what you can do on the forklift.what you can do on the forklift.
Obstacle CourseObstacle Course
Moving forward & backwardsMoving forward & backwards
Getting comfortable with the “rear end swing”Getting comfortable with the “rear end swing”
Practicing correct eye direction when drivingPracticing correct eye direction when driving
6. DemonstrationsDemonstrations
In order to reduce the chances of injury,In order to reduce the chances of injury,
the instructors will point out commonthe instructors will point out common
practices that are responsible for many ofpractices that are responsible for many of
the injuries that can occur on the forklift.the injuries that can occur on the forklift.
There are two important demonstrationsThere are two important demonstrations
you will be watching during trainingyou will be watching during training
Tip Over PreventionTip Over Prevention
Proper Eye DirectionProper Eye Direction
Why important?Why important?
7. HELP ME I AM TIPPINGHELP ME I AM TIPPING
OVER!!!OVER!!!
You need to stay in your seat with yourYou need to stay in your seat with your
seat belt on and “ride it out”seat belt on and “ride it out”
Push body into the seat and lean thePush body into the seat and lean the
opposite direction of the tip overopposite direction of the tip over
Why do you think it is important to stay inWhy do you think it is important to stay in
your seat?your seat?
8. Proper Eye DirectionProper Eye Direction
Turn from the waist when goingTurn from the waist when going
backwardsbackwards
Eyes in the direction of travel!!!Eyes in the direction of travel!!!
Don’t rely on peripheral vision.Don’t rely on peripheral vision.
9. The ROT EnvironmentThe ROT Environment
What areas are safety concerns?What areas are safety concerns?
Where people are walkingWhere people are walking
Roadways where vehicle could beRoadways where vehicle could be
Overhead clearances?Overhead clearances?
Uneven surfacesUneven surfaces
Loading dockLoading dock
Speed limitSpeed limit
10. Preparing to Drive the ForkliftPreparing to Drive the Forklift
What do you need to beginWhat do you need to begin
Receive approval from a Supervisor orReceive approval from a Supervisor or
ManagerManager
Have your forklift certifcation card with you!Have your forklift certifcation card with you!
Conduct a forklift inspection – formalConduct a forklift inspection – formal
documentation due once per weekdocumentation due once per week
11. Safety is the TOP PRIORITYSafety is the TOP PRIORITY
You are expected to ALWAYS operate theYou are expected to ALWAYS operate the
forklift with safety as your top priority.forklift with safety as your top priority.
This means doing at least a visualThis means doing at least a visual
inspection, having your hard hat on andinspection, having your hard hat on and
seat belt on, driving slowly with your forksseat belt on, driving slowly with your forks
down and looking around you before youdown and looking around you before you
move.move.
12. TAKE IT SERIOUSLY!TAKE IT SERIOUSLY!
Each year nearly 100 workers are killedEach year nearly 100 workers are killed
and almost 95,000 injured in forkliftand almost 95,000 injured in forklift
accidentsaccidents
OSHA requires that all forklift operatorsOSHA requires that all forklift operators
are properly trainedare properly trained
Listen and learn, the more you know theListen and learn, the more you know the
safer you will be while driving the forklift.safer you will be while driving the forklift.
13. Fork lift = Powered Industrial TruckFork lift = Powered Industrial Truck
What is it used for?What is it used for?
To carry, push, pull, lift, stack or tier materialsTo carry, push, pull, lift, stack or tier materials
4 Types of Forklifts4 Types of Forklifts
Counterbalance - ROTCounterbalance - ROT
Narrow AisleNarrow Aisle
Stock PickerStock Picker
Rider or Walkie TruckRider or Walkie Truck
14. Height RestrictionsHeight Restrictions
Height Definition Terms:Height Definition Terms:
Collapsed HeightCollapsed Height
• Distance from the floor to the highest point on theDistance from the floor to the highest point on the
truck when the mast is fully loweredtruck when the mast is fully lowered
Free LiftFree Lift
• Height you can lift the forks before the mast beginsHeight you can lift the forks before the mast begins
to rise, or the load guard rises above the collapsedto rise, or the load guard rises above the collapsed
mast height. Important when lifting materials inmast height. Important when lifting materials in
trailers.trailers.
15. Height RestrictionsHeight Restrictions
Height Definition Terms:Height Definition Terms:
Maximum Fork HeightMaximum Fork Height
• Maximum height that your truck can lift a load.Maximum height that your truck can lift a load.
• It is measured from the floor to the top of forks.It is measured from the floor to the top of forks.
Overall Extended HeightOverall Extended Height
• Distance from the floor to the top most part of theDistance from the floor to the top most part of the
truck when the mast and forks are fully raised.truck when the mast and forks are fully raised.
• What are height clearances unique to ROT?What are height clearances unique to ROT?
16. How Does a Forklift Work?How Does a Forklift Work?
Works as a lever.Works as a lever.
This “leverage” needs to be in constantThis “leverage” needs to be in constant
balance in order for the truck to safely liftbalance in order for the truck to safely lift
and move loads.and move loads.
It’s like a “Teeter Totter”It’s like a “Teeter Totter”
““Balance”Balance”
17. How Does a Forklift Work?How Does a Forklift Work?
When two boxes of equal weight sit at anWhen two boxes of equal weight sit at an
equal distance from the center pivot of aequal distance from the center pivot of a
teeter totter, then we have a balancedteeter totter, then we have a balanced
point.point.
The balance point = Center of Gravity orThe balance point = Center of Gravity or
the FULCRUM.the FULCRUM.
As long as the FULCRUM remains withinAs long as the FULCRUM remains within
this center of gravity, the teeter totter isthis center of gravity, the teeter totter is
considered balanced.considered balanced.
18. How Does a Forklift Work?How Does a Forklift Work?
But if one box is heavier than the other, orBut if one box is heavier than the other, or
if one box slides away from the centerif one box slides away from the center
point it creates an imbalance.point it creates an imbalance.
Most forklifts rely on theirMost forklifts rely on their
COUNTERWEIGHT as leverage to pickCOUNTERWEIGHT as leverage to pick
up loads.up loads.
What do we mean when we sayWhat do we mean when we say
counterweight?counterweight?
19. CounterweightCounterweight
IF the load weighs more than the forkliftsIF the load weighs more than the forklifts
counterweight can handle or if a lightercounterweight can handle or if a lighter
load is not centered within a certainload is not centered within a certain
distance to this counterweight, the forkliftdistance to this counterweight, the forklift
can tip over.can tip over.
A load needs to be centered properly.A load needs to be centered properly.
The LOAD CENTER is very important forThe LOAD CENTER is very important for
the stability of both the forklift and thethe stability of both the forklift and the
load.load.
20. Handling Your LoadHandling Your Load
Other things that can throw off the balanceOther things that can throw off the balance
of your load are…of your load are…
Load instabilityLoad instability
Elevating (Raising up) loadsElevating (Raising up) loads
Driving with loads, especially on unevenDriving with loads, especially on uneven
surfaces or around cornerssurfaces or around corners
Example: Conditions of the surfaces weExample: Conditions of the surfaces we
drive on at ROT(uneven surfaces like thedrive on at ROT(uneven surfaces like the
drainage ditch in the loading zone)drainage ditch in the loading zone)
21. Handling Your LoadHandling Your Load
Always use caution when you are handlingAlways use caution when you are handling
loads with the forkliftloads with the forklift
An unbalanced forklift can lean andAn unbalanced forklift can lean and
suddenly tip causing serious injuries orsuddenly tip causing serious injuries or
even death.even death.
KNOW THE FORKLIFT!KNOW THE FORKLIFT!
KEEP IT STABLE!KEEP IT STABLE!
22. Understanding the ROT ForkliftUnderstanding the ROT Forklift
A TIP OVER EVENTA TIP OVER EVENT
Two typesTwo types
• Lateral (sideways)Lateral (sideways)
• Longitudinal (usually forward)Longitudinal (usually forward)
• What do you do if you start to tip over?What do you do if you start to tip over?
Stay in the seatStay in the seat
Brace yourself for impactBrace yourself for impact
Lean in the opposite direction of the tip overLean in the opposite direction of the tip over
RIDE IT OUTRIDE IT OUT
23. Why is it important to stay in theWhy is it important to stay in the
forklift if it is tipping over?forklift if it is tipping over?
Serious injury or even death can be theSerious injury or even death can be the
result of mixing split second judgment,result of mixing split second judgment,
which could lead you to jump in thewhich could lead you to jump in the
direction of the tip and being pinned in bydirection of the tip and being pinned in by
the forklift or crushed.the forklift or crushed.
24. The Data PlateThe Data Plate
Important to know how to read it if you are goingImportant to know how to read it if you are going
to operate the forklift safely.to operate the forklift safely.
The Data or “Capacity” plate includes:The Data or “Capacity” plate includes:
Capacity = maximum weight the forklift is capable ofCapacity = maximum weight the forklift is capable of
liftinglifting
Load Center = Load capacity infers that the center ofLoad Center = Load capacity infers that the center of
gravity will be maintained within a certain distancegravity will be maintained within a certain distance
from the load guard of the forklift.from the load guard of the forklift.
Most forklifts have a 24 inch load center rating whichMost forklifts have a 24 inch load center rating which
means that a 48 inch pallet of evenly stackedmeans that a 48 inch pallet of evenly stacked
materials will have its center of gravity at exactly halfmaterials will have its center of gravity at exactly half
of the load length which is 24 inches.of the load length which is 24 inches.
25. The Data PlateThe Data Plate
HeightHeight
The plate shows reduced capacities atThe plate shows reduced capacities at
elevated lift heights. A common height whereelevated lift heights. A common height where
your capacity becomes affected is 156 inches.your capacity becomes affected is 156 inches.
Tilting back enough to stabilize the load andTilting back enough to stabilize the load and
never driving with the load elevated (raised)never driving with the load elevated (raised)
are ways to prevent making the forklift andare ways to prevent making the forklift and
load unstable.load unstable.
26. Load CenterLoad Center
Load center = center of gravity of objectLoad center = center of gravity of object
Load center of gravity = ½ length of loadLoad center of gravity = ½ length of load
½
load length
27. Load CenterLoad Center
Load center rating = center of gravity of objectLoad center rating = center of gravity of object
48”
24”
MostMost
forkliftsforklifts
havehave
loadload
centercenter
ratingrating
of 24”of 24”
28. Why is load center so important?Why is load center so important?
Each forklift has RATED CAPACITYEach forklift has RATED CAPACITY
maximum weight capable of liftingmaximum weight capable of lifting
based on load’s CENTER OF GRAVITYbased on load’s CENTER OF GRAVITY
Load Center Rating = Max Weight LiftedLoad Center Rating = Max Weight Lifted
Must beMust be within 24” when picking upwithin 24” when picking up
capacity loadcapacity load
Stamped on the data plateStamped on the data plate
31. Examples of Load CentersExamples of Load Centers
Info needed from our data plate.Info needed from our data plate.
32. Forklift & Load MomentsForklift & Load Moments
Load capacity (pounds)Load capacity (pounds)
Moment =Moment =
Load center rating (inches)Load center rating (inches)
X
Moments are a math equation!Moments are a math equation!
Use the same equation to calculate both theUse the same equation to calculate both the
forklift moment & the load momentforklift moment & the load moment
Moment =Moment = (inch pounds)(inch pounds)
If the forklift moment = the load moment, theIf the forklift moment = the load moment, the
load can be lifted!load can be lifted!
34. Forklift MomentForklift Moment
Load capacity (pounds)Load capacity (pounds)
ForkliftForklift
MomentMoment
Load center rating (inches)Load center rating (inches)
X
Load Center Rating = 24”Load Center Rating = 24”
Load Capacity = 3,000 lbs.Load Capacity = 3,000 lbs.
3,000 pounds3,000 pounds
24 inches24 inchesX
inch poundsinch pounds
==
ForkliftForklift
MomentMoment
==
72,000
35. Load MomentLoad Moment
Load weight (pounds)Load weight (pounds)
LoadLoad
MomentMoment
Load center rating (inches)Load center rating (inches)
X
Load Center Rating = 24”Load Center Rating = 24”
Load Weight = 3,000 lbs.Load Weight = 3,000 lbs.
3,000 pounds3,000 pounds
24 inches24 inchesX
inch poundsinch pounds
==
LoadLoad
MomentMoment
==
72,000
36. Forklift & Load Moments: ExampleForklift & Load Moments: Example
Forklift Moment = 72,000 inch poundsForklift Moment = 72,000 inch pounds
Load Moment = 72,000 inch poundsLoad Moment = 72,000 inch pounds
Can the load be lifted?Can the load be lifted?
24”
3,000 lbs
37. More ExamplesMore Examples
Data plate lists a capacity of 5,000 lbs andData plate lists a capacity of 5,000 lbs and
a load center of 24 inches.a load center of 24 inches.
Forklift Moment ?Forklift Moment ?
24” X 5000 lbs = 120,000 inch lbs24” X 5000 lbs = 120,000 inch lbs
If the load is 4,000 lbs and the load centerIf the load is 4,000 lbs and the load center
is 33 inches.is 33 inches.
Load Moment ?Load Moment ?
33” X 4000 lbs = 132,000 inch lbs33” X 4000 lbs = 132,000 inch lbs
38. More ExamplesMore Examples
Can you pick up this load?Can you pick up this load?
NO,The forklift will tip over!NO,The forklift will tip over!
Why will it tip over?Why will it tip over?
The load moment is greater than the forkliftThe load moment is greater than the forklift
moment.moment.
39. Taking it a step further…Taking it a step further…
How can you find out how much you could liftHow can you find out how much you could lift
with a 5,000 lbs rated forklift and a 4,000 lbswith a 5,000 lbs rated forklift and a 4,000 lbs
load with a load center of 33 inchesload with a load center of 33 inches
Divide the forklift’s inch pound moment by 33.Divide the forklift’s inch pound moment by 33.
120,000120,000 ÷ 33 = 3636 lbs÷ 33 = 3636 lbs
SO can we lift 4,000 lbs?SO can we lift 4,000 lbs?
How many lbs can you lift? 3636 lbsHow many lbs can you lift? 3636 lbs
40. Rule of ThumbRule of Thumb
If you think the load exceed the forklift’sIf you think the load exceed the forklift’s
capacity, DON’T LIFT THE LOAD!capacity, DON’T LIFT THE LOAD!
Go and speak to your supervisor or theGo and speak to your supervisor or the
ROT manager about the situation.ROT manager about the situation.
41. The Stability TriangleThe Stability Triangle
It’s there even though you can’t see it.It’s there even though you can’t see it.
It is located between the forklifts fulcrumIt is located between the forklifts fulcrum
and tapers back to the center point of theand tapers back to the center point of the
forklifts rear axle.forklifts rear axle.
The forklift has a three point suspension.The forklift has a three point suspension.
The Center of gravity is a point within theThe Center of gravity is a point within the
triangletriangle
See page 24.See page 24.
42. The Stability TriangleThe Stability Triangle
Example AExample A
Shows the gravity point in the center of theShows the gravity point in the center of the
stability trianglestability triangle
It shows a forklift at rest without a loadIt shows a forklift at rest without a load
43. Triangle Example BTriangle Example B
When you add a load to the forklift, theWhen you add a load to the forklift, the
center of gravity willcenter of gravity will move in the directionmove in the direction
of the loadof the load
Example B indicates by the position of theExample B indicates by the position of the
point that a near capacity load has beenpoint that a near capacity load has been
raised.raised.
44. Triangle Example CTriangle Example C
Example C shows the reaction of theExample C shows the reaction of the
stability point when the forklift slowly turnsstability point when the forklift slowly turns
while transporting a near capacity load.while transporting a near capacity load.
The stability point moves OPPOSITE theThe stability point moves OPPOSITE the
direction of the turndirection of the turn
45. Triangle Example DTriangle Example D
What will happen if your stability point is here?What will happen if your stability point is here?
You will be tipping over!You will be tipping over!
The gravity point could just as well be showingThe gravity point could just as well be showing
the results of sudden breaking with a heavythe results of sudden breaking with a heavy
load.load.
It could also show what happens when a load isIt could also show what happens when a load is
raised and tilted forward.raised and tilted forward.
You DON’T need to be carrying a capacity loadYou DON’T need to be carrying a capacity load
for a tip over to happen!for a tip over to happen!
46. Forklift StabilityForklift Stability
Influenced by:Influenced by:
Load weightLoad weight
distance of load from pivot pointdistance of load from pivot point
Side to side balancingSide to side balancing
Raising loadsRaising loads
Movement of any type by the forkliftMovement of any type by the forklift
47. Stability DynamicsStability Dynamics
Dynamics means “Movement”Dynamics means “Movement”
Any type of movement will make theAny type of movement will make the
stability point within the stability trianglestability point within the stability triangle
move in response.move in response.
If the point breaks through the lines of theIf the point breaks through the lines of the
triangle, you will in most cases tip overtriangle, you will in most cases tip over
48. Stability DynamicsStability Dynamics
When is this likely to happen?When is this likely to happen?
Driving up or down rampsDriving up or down ramps
Rough surfacesRough surfaces
PotholesPotholes
Just using your brakesJust using your brakes
When you corner with a load raised.When you corner with a load raised.
Tilting a capacity load forward when raisedTilting a capacity load forward when raised
• This move is restricted by OSHAThis move is restricted by OSHA
49. Forklift + Load Center of GravityForklift + Load Center of Gravity
The center of gravity of the forklift loadThe center of gravity of the forklift load
combination can move out side thecombination can move out side the
stability triangle if:stability triangle if:
The load is picked up on the tip of the forksThe load is picked up on the tip of the forks
The load is tilted forwardThe load is tilted forward
The load is tilted too far back when raised,The load is tilted too far back when raised,
The load is wideThe load is wide
Forklift movement causes the center of gravityForklift movement causes the center of gravity
to shift.to shift.
50. Isn’t Driving a Forklift like driving aIsn’t Driving a Forklift like driving a
car?car?
Not at all!Not at all!
Car is based on a four point suspensionCar is based on a four point suspension
system.system.
Able to corner at fast speedsAble to corner at fast speeds
Forklift is based on a three pointForklift is based on a three point
suspension.suspension.
Will tip over if corner is taken too fastWill tip over if corner is taken too fast
A fork lift has rear wheel steering – causesA fork lift has rear wheel steering – causes
rear end to kick outrear end to kick out
51. Handling the Load - SkillsHandling the Load - Skills
Forks wide enough to support loadForks wide enough to support load
Enter at high side or heavy sideEnter at high side or heavy side
Enter with forks parallel but above theEnter with forks parallel but above the
ground and enter load completelyground and enter load completely
Raise the load 4 to 6 inches above theRaise the load 4 to 6 inches above the
floor and tilt the load backfloor and tilt the load back
NEVER TRAVEL WITH RAISED LOADNEVER TRAVEL WITH RAISED LOAD
Raise load only when stopped andRaise load only when stopped and
positioned in area for stackingpositioned in area for stacking
52. Handling the Load - SkillsHandling the Load - Skills
Tilt forward or back only after forks andTilt forward or back only after forks and
load are supported.load are supported.
Exit loads with forks straight and level andExit loads with forks straight and level and
only when clearonly when clear
Sound horn to alert nearby pedestriansSound horn to alert nearby pedestrians
and look in the direction of travel and inand look in the direction of travel and in
the direction of the loadthe direction of the load
53. Inspecting Your TruckInspecting Your Truck
Inspecting the vehicle, both visually andInspecting the vehicle, both visually and
with a form once a weekwith a form once a week
Check the fuel lines and smell for gasCheck the fuel lines and smell for gas
leaksleaks
Use chocks if parked on an inclineUse chocks if parked on an incline
Make sure there is proper lighting andMake sure there is proper lighting and
floor is stablefloor is stable
Practice “situational awareness”Practice “situational awareness”
54. OSHA Regs - ConductOSHA Regs - Conduct
Only authorized drivers can operate forkliftOnly authorized drivers can operate forklift
Stunt driving and horseplay prohibitedStunt driving and horseplay prohibited
No riders permitted on vehicleNo riders permitted on vehicle
No riders permitted on forksNo riders permitted on forks
Operators should look in direction of travelOperators should look in direction of travel
and shouldn’t move until path is clearand shouldn’t move until path is clear
Forklifts should not be driven up to anyoneForklifts should not be driven up to anyone
who is standing in front of a fixed objectwho is standing in front of a fixed object
55. OSHA Regs - ConductOSHA Regs - Conduct
When leaving vehicle unattended:When leaving vehicle unattended:
- Power shut off- Power shut off
- Brakes set- Brakes set
- Mast to vertical position- Mast to vertical position
- Forks in down position- Forks in down position
- Wheels blocked if on an incline- Wheels blocked if on an incline
If forklift left on:If forklift left on:
- Brakes must be set- Brakes must be set
- Mast to vertical position- Mast to vertical position
- Forks in down position- Forks in down position
- Wheels blocked in front and rear- Wheels blocked in front and rear
- Never go beyond 25 feet or out of view of forklift- Never go beyond 25 feet or out of view of forklift
56. OSHA Regs - PreventionOSHA Regs - Prevention
Employees shall not place any part of their bodiesEmployees shall not place any part of their bodies
outside running lines of forklift or between mast uprightsoutside running lines of forklift or between mast uprights
Employees shall not stand, pass or work under anEmployees shall not stand, pass or work under an
elevated load, unless effectively blocked to prevent itelevated load, unless effectively blocked to prevent it
from fallingfrom falling
Operators should check vehicle at least once per shift,Operators should check vehicle at least once per shift,
and if unsafe, report immediately to supervisorand if unsafe, report immediately to supervisor
No truck shall be operated with leak in fuel systemNo truck shall be operated with leak in fuel system
Vehicles shall not be run onto an elevator unless givenVehicles shall not be run onto an elevator unless given
permission to do so and load capacity does not exceedpermission to do so and load capacity does not exceed
that of the elevatorthat of the elevator
Motorized hand trucks shall enter elevators with load endMotorized hand trucks shall enter elevators with load end
forwardforward
57. OSHA Regs - PreventionOSHA Regs - Prevention
Vehicles shall not be operated on floors, sidewalk doorsVehicles shall not be operated on floors, sidewalk doors
or platforms that will not safely support the vehicle loador platforms that will not safely support the vehicle load
Prior to driving, the flooring shall be checked for breaksPrior to driving, the flooring shall be checked for breaks
or other structural weaknessesor other structural weaknesses
Vehicles shall not be driven onto highway trucks untilVehicles shall not be driven onto highway trucks until
those trucks’ brakes are blocked and brakes setthose trucks’ brakes are blocked and brakes set
To prevent railroad cars from moving during loading, carTo prevent railroad cars from moving during loading, car
brakes should be set, wheels chocked and blue flags orbrakes should be set, wheels chocked and blue flags or
lights displayedlights displayed
The width of one tire on an industrial truck is theThe width of one tire on an industrial truck is the
minimum distance that a forklift must maintain from aminimum distance that a forklift must maintain from a
loading dockloading dock
Trucks shall not be loaded in excess of their capacityTrucks shall not be loaded in excess of their capacity
58. OSHA Regs - PerformanceOSHA Regs - Performance
Forklifts shall not exceed safe speeds and shall alwaysForklifts shall not exceed safe speeds and shall always
maintain a safe distance from other vehicles – usually 3maintain a safe distance from other vehicles – usually 3
truck lengths or a time lapse of 3 seconds.truck lengths or a time lapse of 3 seconds.
Trucks traveling in the same direction shall not beTrucks traveling in the same direction shall not be
passed at intersections, blind spots or other dangerouspassed at intersections, blind spots or other dangerous
locationslocations
Sound the horn at aisles and locations where vision isSound the horn at aisles and locations where vision is
obstructedobstructed
Grades shall be ascended or descended slowly – seeGrades shall be ascended or descended slowly – see
specificsspecifics
Forks shall be carried as low as possibleForks shall be carried as low as possible
59. OSHA Regs - PerformanceOSHA Regs - Performance
Railroad tracks shall be crossed diagonally – noRailroad tracks shall be crossed diagonally – no
parking closer than 8.5’ to center of trackparking closer than 8.5’ to center of track
Extreme care when tilting – elevated loadsExtreme care when tilting – elevated loads
should not be tiltedshould not be tilted
Forks should be under the load in a way to keepForks should be under the load in a way to keep
it as secure as possibleit as secure as possible
If loads are carried by two or more forklifts inIf loads are carried by two or more forklifts in
unison, the total weight of the load should notunison, the total weight of the load should not
exceed the combined lifting capacity of bothexceed the combined lifting capacity of both
forklifts.forklifts.
Editor's Notes
Load center = center of gravity of any object you are trying to lift Yard Stick Demonstration = Do you see the center of gravity? 18 inches Talk about counterweight – how important it is to keep the back of the forklift off of unstable surfaces, e.g. dirt, potholes, as it can get stuck and requires heavy machinery (in many cases) to become unstuck.
Load center = center of gravity of any object you are trying to lift Yard Stick Demonstration = Do you see the center of gravity? 18 inches
Load center = center of gravity of any object you are trying to lift Yard Stick Demonstration = Do you see the center of gravity? 18 inches
Load center = center of gravity of any object you are trying to lift Yard Stick Demonstration = Do you see the center of gravity? 18 inches
Distance from max weight = load center rating
Load center = center of gravity of any object you are trying to lift Yard Stick Demonstration = Do you see the center of gravity? 18 inches
Distance from max weight = load center rating
Distance from max weight = load center rating
Load center = center of gravity of any object you are trying to lift Yard Stick Demonstration = Do you see the center of gravity? 18 inches