Initially, we thought we would prepare this in the theme of ten safety commandments, but soon we discovered that we had twelve points we wanted to list. So sacrificing a title that may have been more attractive in order to present a product we feel is more complete.

1. Forklift
Safety
FOR TRANSPARACY, THERE ARE
ACTUALLY TWELVE THAT WE FELT
NEED TO BE ILLUSTRATED
YOU HAVE THE CONTROL, EXERCISE
IT AND GO HOME AFTER WORK TO
YOUR FAMILY

2. Forklift safety isn't just a matter of
workplace regulations or professional
protocols; it's a commitment that
extends far beyond the confines of the
job site. When we prioritize safety
measures while operating forklifts, we're
not just safeguarding ourselves or our
work environment—we're safeguarding
the very essence of what matters most:
our families.
Every time we step into the driver's seat
of a forklift, we carry not only our own
well-being but also the well-being of
those who depend on us. Our families
rely on us to return home safely at the
end of each day, free from harm or
injury. By adhering to safety guidelines,
we honor this trust, recognizing that our
actions ripple beyond the workplace,
affecting the lives waiting for us at
home.

3. Like most industrial work
environments there are dangers
associated working with or near
forklift trucks. And in those risks,
there are twelve that rise to the top.
• Tipping Over: Forklifts can tip over if not operated properly,
especially when turning at high speeds or carrying heavy loads.
• Overloading: Exceeding the weight capacity of a forklift can lead to
instability and potential accidents.
• Collision Hazards: Forklifts can collide with other vehicles, stationary
objects, or pedestrians if not operated with caution.
• Falling Objects: Improperly stacked loads or unsecured materials
can fall from the forks, posing a danger to nearby workers.
• Visibility Issues: Limited visibility from the operator's seat can result in
collisions with people or objects.
• Forklift Ejection: Operators can be ejected from the forklift if it tips
over or encounters sudden impacts.
• Pedestrian Accidents: Forklifts moving in congested areas can pose
risks to pedestrians if not operated safely.
• Unsafe Driving Practices: Speeding, reckless driving, or improper
maneuvering can lead to accidents.
• Improper Maintenance: Forklifts that are not properly maintained
can experience mechanical failures, increasing the risk of accidents.
• Forklift Fires: Electrical malfunctions, fuel leaks, or improper handling
of hazardous materials can lead to fires.
• Carbon Monoxide Poisoning: Operating forklifts in enclosed spaces
without proper ventilation can result in carbon monoxide buildup,
posing health risks to operators.
• Inadequate Training: Lack of proper training for forklift operators can
lead to errors, accidents, and injuries.
We will look at each of these and
define them and cite an OSHA
Standard or Reg if one exist.

4. Tipping Over:
The use of forklifts in various industries is a common sight, however, it's
crucial to understand the importance of correct operational
procedures. A forklift, if not operated with caution and according to
safety guidelines, is prone to tipping over. This risk is heightened
particularly when the machine is being run at high speeds. Quick or
sudden turns, abrupt changes in direction, or any sudden movements
can destabilize the vehicle. This instability can trigger a dangerous
situation where the forklift may tip over, potentially causing harm to the
operator and damage to goods. Moreover, the risk of a forklift tipping
over is not limited to high-speed operations. Carrying heavy loads,
especially when they are not distributed evenly or if the load exceeds
the forklift's maximum capacity, is another leading cause of forklift tip-
overs. It's vital to always ensure that the load is proportionately spread
out and within the forklift's capacity to maintain balance and prevent
any accidents.
1910.178(n)(15) While negotiating turns,
speed shall be reduced to a safe level by
means of turning the hand steering wheel
in a smooth, sweeping motion. Except
when maneuvering at a very low speed,
the hand steering wheel shall be turned at
a moderate, even rate.

5. Overloading:
One of the fundamental safety considerations when using a forklift is to
avoid overloading. Overloading occurs when the weight placed on the
forklift exceeds its designated weight capacity. This is a serious issue that
can lead to a host of severe problems. One of the primary results of
overloading a forklift is instability. When a forklift is overloaded, it
becomes far less stable than it is designed to be, which makes it
increasingly difficult to operate and control. This is because the weight
distribution is not as the forklift is designed to handle, which can make
the forklift behave unpredictably.
The instability from overloading not only compromises the forklift's
functionality but also raises the risk of accidents significantly.
Overloading can lead to the forklift tipping over, which can potentially
result in damage to the forklift, the cargo, and the surrounding
infrastructure. More importantly, it poses a severe threat to human
safety. Accidents caused by an overloaded forklift can result in serious
injury to the operator and also any other workers or individuals who
happen to be nearby. Moreover, overloading can also lead to long-
term damage to the forklift, decreasing its lifespan and operational
efficiency. An overloaded forklift puts undue strain on its mechanical
components, which can lead to premature wear and tear, frequent
breakdowns, and increased maintenance costs.
Consequently, it is of utmost importance to adhere strictly to the weight
capacity specifications of the forklift
The indicated capacity of a forklift is valid solely for the load
center designated on the data plate. Any deviation from this
specified position will diminish the forklift's capacity. Loads vary
greatly in their shapes and dimensions, extending beyond
symmetrical boxes. The weight, size, and positioning of the load
critically impact both the forklift's capacity and the stability of the
vehicle. Before handling a load, it's essential to consider the
following factors:
•Weight, size, and positioning of the load
•Safe load capacity as per the forklift's specifications
•Maximum load moment that the forklift can handle safely
•Ensuring balance throughout the lifting process
•Maintaining stability of the forklift while handling the load.

6. Falling Objects
Falling Objects: Within a professional work environment, particularly one
where various materials are regularly handled and transported, one of
the most substantial risks stems from loads that have been stacked
improperly or materials that haven't been secured correctly. These
objects, heavy or otherwise, can become unstable and fall abruptly
from the forks of the machinery being actively used to transport them.
This precarious situation presents a serious danger to workers in close
proximity who may be completely unaware of the looming potential
hazard. Such an accident could potentially result in severe injuries or, in
worst-case scenarios, even fatalities. Thus, it is of paramount importance
to maintain a consistent emphasis on the correct stacking and securing
of all loads. By doing so, we can prevent such incidents from occurring,
thereby ensuring a safer working environment for all employees.
1910.178(o)(1) Only stable or safely arranged loads shall be
handled. Caution shall be exercised when handling off-
center loads which cannot be centered.

7. Visibility Issues:
One of the significant challenges faced in the operation of heavy
equipment is the issue of limited visibility from the operator's seated
position. This restricted view can precipitate a host of problems, most
notably, resulting in potential collisions. The operator may inadvertently
come into contact with both animate and inanimate objects alike. This
could include unsuspecting individuals who happen to be in the vicinity,
or stationary objects that are obscured from view. The consequences of
such incidents can range from minor damage to the equipment, or the
object impacted, to more serious outcomes, including personal injury.
Furthermore, in environments with high traffic or movement, the risk of
accidents due to visibility issues multiplies. This risk is particularly
heightened in areas with complex layouts, multiple obstacles, or
unpredictable patterns of movement. Unfortunately, even with the best
training and experience, operators may struggle to fully overcome
these visibility challenges.
Moreover, these visibility issues not only pose a risk to personal safety but
also can lead to operational inefficiencies. Collisions and accidents can
cause downtime, repair costs, and delays in project timelines. Therefore,
addressing visibility issues is not only a matter of safety but also a crucial
aspect of operational efficiency and productivity.
1910.178(n)(6) The driver shall be required to look in the
direction of and keep a clear view of the path of travel.

8. Forklift Ejection:
In the field of warehouse operations and manual handling, a serious risk that poses a
significant threat to the safety of operators is the potential for forklift ejections. This refers to
a dangerous situation where operators may find themselves being unexpectedly thrown out
of their forklifts.
The event of a forklift ejection can occur under a variety of circumstances, most commonly
when the forklift tips over. This is often caused by carrying a load that exceeds the designed
capacity of the forklift, which can disrupt the balance of the vehicle and lead to it tipping
over. Another common cause is operating on uneven terrain, where the stability of the forklift
can be compromised, increasing the risk of tipping.
In addition to these scenarios, a forklift ejection can also happen if the forklift encounters a
sudden impact. This could be a collision with another vehicle, such as another forklift or a
truck, or a stationary object, like a wall or a rack. This sudden impact can displace the
operator from their seat, leading to an ejection. Hence, it's crucial for operators to observe
safety measures at all times to mitigate these risks.
In the realm of forklift operations, there exist two primary
categories of tipovers that operators must be aware of:
firstly, a forward tip, also known as a longitudinal tip, and
secondly, a lateral or side tip. The method or procedure to
be implemented in the unfortunate event of a tipover will
vary significantly depending on the type of tipover in
question and the specific class of forklifts that are
employed within your particular facility.
As reported by the respected Occupational Safety and
Health Administration (OSHA), forklift roll-overs feature
prominently among the leading causes of fatalities related
to forklift incidents, accounting for approximately 25% of all
forklift-related deaths. This statistic underscores the extreme
seriousness and critical nature of such incidents.

9. Pedestrian Accidents:
In work environments where heavy machinery like forklifts are frequently
used, the risk to pedestrian workers is significantly high, particularly in
areas where congestion or high-traffic is a regular occurrence. These
areas present an inherent risk, posing a considerable danger to those
on foot.
Forklift accidents can transpire if these substantial pieces of machinery
are not operated with the highest level of caution and a rigorous
adherence to established safety regulations. The consequences of such
accidents can vary greatly in severity, from minor incidents that can be
quickly resolved, to more serious accidents that have the potential to
cause substantial harm or injury to pedestrians. In some cases, these
incidents can have life-changing impacts.
Given the potential severity of these accidents, it is absolutely essential
that safety protocols are not just implemented but are also strictly
adhered to. This includes regular training, safety reminders, and
consistent supervision. By rigorously following these protocols, we can
significantly reduce such risks, ensuring a safer work environment for all
employees.
1910.176(a) Use of mechanical equipment. Where
mechanical handling equipment is used, sufficient safe
clearances shall be allowed for aisles, at loading docks,
through doorways and wherever turns or passage must be
made. Aisles and passageways shall be kept clear and in
good repair, with no obstruction across or in aisles that
could create a hazard. Permanent aisles and passageways
shall be appropriately marked.

10. Hazardous Driving Practices:
In today's world, the proliferation of unsafe driving habits has become a
significant issue, contributing to an increasing number of accidents on our
roads. One of the most prevalent unsafe practices is speeding, the act of
driving over the designated speed limit. This reckless behavior not only poses
a risk to the driver but also endangers the lives of other innocent road users.
Another perilous habit that has gained notoriety is reckless driving. This
involves a blatant disregard for the established road rules and an aggressive
driving style. Typical examples of such behavior include rapidly switching lanes
without the proper use of indicators, tailgating (or driving too close to the
vehicle ahead), and failing to yield the right of way when it is required. These
actions significantly increase the risk of accidents, posing a threat to the safety
of all road users.
Furthermore, improper maneuvers on the road also contribute to the problem
of unsafe driving. This can involve actions such as turning without the use of
indicators, incorrect lane changes, and failure to adhere to traffic signs and
signals. These seemingly minor infractions can lead to serious accidents and
mishaps, endangering the lives of both the driver and fellow road users.
The importance of recognizing and understanding these hazardous driving
practices cannot be overstated. If we strive to increase our awareness of these
habits, we can actively work towards eliminating them from our driving
behavior. By doing so, we can significantly reduce the number of accidents on
our roads, ensuring a safer driving environment for all.
1910.178(n)(8) Under all travel conditions the truck shall be
operated at a speed that will permit it to be brought to a
stop in a safe manner.
1910.178(n)(9) Stunt driving, and horseplay shall not be
permitted.

11. Improper Maintenance:
One of the major contributing factors to safety issues with forklift
operations is improper maintenance. When forklifts are not regularly
serviced or inspected, or when they are not given the appropriate level
of maintenance they require, they can become prone to a variety of
mechanical failures. These failures can manifest in a multitude of ways,
including but not limited to faulty brakes, issues with steering, or
malfunctions with the lifting mechanisms. Such mechanical problems
have the potential to seriously compromise the safe operation of the
forklift.
These mechanical failures do not only pose a risk to the forklift operator,
but to all personnel in the vicinity of the forklift operations. They can lead
to an increased risk of accidents occurring, both minor and major.
These accidents can range from minor mishaps, such as causing
damage to the forklift or the goods being transported, to major
incidents that could potentially lead to serious injury or even fatality.
Therefore, it cannot be stressed enough how crucial regular and
thorough maintenance checks are. They are not just important, they
are essential for ensuring the safe operation of forklifts, and for the
overall safety of the workplace. A well-maintained forklift is a safer
forklift and contributes to a safer working environment for all.
OSHA doesn't specify exact requirements for forklift mechanics, it
does recommend that employers ensure their mechanics receive
adequate training and possess the necessary skills to maintain
and repair forklifts safely and effectively. This may include:
1.Training and Certification: Forklift mechanics should receive
training in forklift maintenance and repair techniques. Certification
programs may be available through trade schools, technical
institutes, or equipment manufacturers.
2.Compliance with Manufacturer Specifications: Mechanics
should follow manufacturer guidelines and specifications for
maintenance and repair to ensure forklifts are serviced correctly
and remain in compliance with safety standards.
3.Continuing Education: Given the evolving nature of forklift
technology, mechanics should engage in ongoing education and
training to stay updated on new equipment, diagnostic tools, and
maintenance techniques.
After an accident, who do you want next sitting next to
you in court?

12. Carbon Monoxide Poisoning:
The operation of forklifts, especially in certain environments, can pose a
grave risk. Specifically, this risk is heightened in areas that are enclosed
or lack proper ventilation, conditions which are unfortunately often
prevalent in many warehouse or industrial settings. These circumstances
create a breeding ground for the buildup of carbon monoxide, a
potentially lethal gas that is both odorless and colorless, making it
particularly insidious. The dangerous accumulation of this gas can lead
to carbon monoxide poisoning, a hazardous health condition that
could cause significant harm to those exposed. If this condition is not
promptly addressed, it can lead to severe and even life-threatening
health consequences for those operating the forklifts or others present in
the vicinity. Symptoms of such poisoning can range from headaches
and dizziness to confusion and more serious implications like loss of
consciousness. This stark reality underscores the critical importance of
ensuring adequate ventilation when operating such machinery.
Additionally, it highlights the necessity of proper safety protocols,
including regular monitoring of air quality, to protect the health and
wellbeing of workers.
1917.24(a) Exposure limits. The carbon monoxide content of the
atmosphere in a room, building, vehicle, railcar, or any enclosed
space shall be maintained at not more than 50 parts per million (ppm)
(0.005%) as an eight-hour average area level and employees shall be
removed from the enclosed space if the carbon monoxide
concentration exceeds a ceiling of 100 ppm (0.01%).
1917.24(b) Testing. Tests to determine carbon monoxide
concentration shall be made when necessary to ensure that employee
exposure does not exceed the limits specified in paragraph (a) of this
section.
1917.24(c) Instrumentation. Tests for carbon monoxide concentration
shall be made by designated persons using gas detector tube units
certified by NIOSH under 30 CFR part 11 or other measuring
instruments whose accuracy is as great or greater.
1917.24(d) Records. A record of the date, time, location and results of
carbon monoxide tests shall be available for at least thirty (30) days.

13. Inadequate Training:
One of the major issues that can lead to significant difficulties in a
warehouse or industrial setting is the failure to provide sufficient and
appropriate training for forklift operators. Without the necessary
knowledge and practical skills, operators who are tasked with
navigating these heavy and complex machines are more prone to
making errors in their operation of the machinery.
These errors may seem minor initially, but they can have far-reaching
consequences. They are not only costly in terms of potential damage to
goods and equipment, which could impair the smooth operation of a
business and lead to financial losses, but they can also result in
accidents. These accidents, often the result of a simple oversight or lack
of understanding, could cause significant harm.
The harm caused by these accidents is twofold. Firstly, to the operator
themselves who are at risk of personal injury. Secondly, there is a risk to
others in the vicinity who may be innocent bystanders, unaware of the
impending danger. Consequently, injuries sustained from these
accidents could lead to lost work time, impacting productivity and
business continuity.
Moreover, these incidents could also lead to increased insurance costs,
as companies may find their premiums rising in response to the
increased risk level. In addition, there could be potential legal
ramifications, with the company possibly facing lawsuits from injured
employees or even regulatory fines for failing to adhere to safety
standards. This highlights the importance of adequate training in
ensuring safety and efficiency in the workplace.
1.29 CFR 1910.178(l) - This section outlines the training
requirements for operators of powered industrial trucks,
including forklifts. It specifies that employers must develop and
implement a training program based on the operator's
performance, covering both formal instruction (e.g., lectures,
discussions, interactive computer learning) and practical
training (e.g., demonstrations, supervised operation).
2.29 CFR 1910.178(l)(3) - This subsection specifies the content of
the training program, including truck-related topics, workplace-
related topics, and the requirements for refresher training.
3.29 CFR 1910.178(l)(4) - It addresses the evaluation and
certification of forklift operators, stating that employers must
evaluate each operator's performance and certify that they
have been trained and evaluated as required by this standard.
4.29 CFR 1910.178(l)(6) - This section discusses refresher training
and when it should be provided to forklift operators. It states
that refresher training is necessary when an operator has been
observed operating a truck unsafely, has been involved in an
accident or near-miss incident, or when there are changes in
the workplace or types of trucks used.