Sequencing Pavan Karva Rashmi Navaghane
PROBLEM 1 There are six job which must go through two machine  A and B in the order A-B. Processing time (in hours) is given here: Determine the optimum sequence and the total elapsed time? Job  1 2 3 4 5 6 Machine A 8 10 11 12 16 20 Machine B 7  15 10 14 13 9
Solution  Given Sequence MACHINE A   MACHINE B Job  1 2 3 4 5 6 Machine A 8 10 11 12 16 20 Machine B 7  15 10 14 13 9 Job 2 1 6 5 4 3
Continue… Total Elapsed time Total Elapsed time=85hrs Machine A Machine B Sequence Start time  Add Time taken End time  Start time  Add Time taken End time  2 0 + 10 10 10 + 15 25 3 10 + 11 21 25 + 10 35 4 21 + 12 33 35 + 14 49 5 33 + 16 49 49 + 13 62 6 49 + 20 69 69 + 9 78 1 69 + 8 77 78 + 7 85 Total Time 77 68
Continue… Idle Time for M/c A=  Total Elapsed Time- Total time of M/c A 85-77=8 hrs. Idle Time for M/c B=  Total Elapsed Time- Total time of M/c B 85-68=17 hrs.
PROBLEM 2 There are five jobs, each of which must go through machines A, B and C in the order ABC. Processing time (in hours) are given below: Determine the optimal processing sequence and total elapsed time? Job 1 2 3 4 5 Machine A 10 11 8 7 6 Machine B 6 4 5 3 2 Machine C 9 5 4 6 8
Solution  Given Step 1- 1 st  we have to convert this problem into two machine problem. For that we have to check following condition: Min A or Min C >= Max B here Min A=6, Min C=4, Max B=6. therefore  6=6 Min A=Max B Job 1 2 3 4 5 Machine A 10 11 8 7 6 Machine B 6 4 5 3 2 Machine C 9 5 4 6 8
Continue…. Consolidation or Conversion Table New job timing According to Consolidation Table Job New M/c 1 New M/c 2 P(A+B) New time P(B+C) New time 1 10+6= 16 6+9= 15 2 11+4= 15 4+5= 9 3 8+5= 13 5+4= 9 4 7+3= 10 3+6= 9 5 6+2= 8 2+8= 10 Job  1 2 3 4 5 New M/c 1 16 15 13 10 8 New M/c 2 15 9 9 9 10
Continue….. Sequencing According to consolidation Table: Consolidated table: Job sequence: Job  1 2 3 4 5 New M/c 1 16 15 13 10 8 New M/c 2 15 9 9 9 10 Job 3 4 2 1 5
Other Possible Sequences Job 5 4 1 2 3 Job 5 4 1 3 2
Continue… Total Elapsed time Machine A Machine B  Machine C Sequence Start time Total time End time Start time Total time End time Start time Total time End Time 5 0 6 6 6 2 8 8 8 16 3 6 8 14 14 5 19 19 4 23 1 14 10 24 24 6 30 30 9 39 2 24 11 35 35 4 39 39 5 44 4 35 7 42 42 3 45 45 6 51 TOTAL TIME 42 20 29
Continue… Idle Time for M/c A=  Total Elapsed Time- Total time of M/c A 51-42=9 hrs. Idle Time for M/c B=  Total Elapsed Time- Total time of M/c B 51-20=31hrs. Idle Time for M/c C=  Total Elapsed Time- Total time of M/c B 51-29=22hrs. Total Elapsed time=51 hrs
PROBLEM 3 There are 4 job ABCD are required  to be processed on four machine M1, M2, M3, M4 in that order. Determine optimal sequence and total elapsed time.  Job M1 M2 M3 M4 A 13 8 7 14 B 12 6 8 19 C 9 7 5 15 D 8 5 6 15 MACHINES
Continue… Given Step 1- 1 st  we have to convert this problem into two machine problem. For that we have to check following condition: Min M1 or Min M4  >= Max M2 or Max M3 here Min M1=8, Min M4=14, Max M2=7, Max M3=8. therefore  8=8 Min M1=Max M3 Job M1 M2 M3 M4 A 13 8 7 14 B 12 6 8 19 C 9 7 5 15 D 8 5 6 15
Continue… Consolidation or Conversion Table New job timing According to Consolidation Table JOB MACHINES 5 MACHINES 6 P(M1+M2+M3) NEW TIME P(M2+M3+M4) NEW TIME A 13+8+7 28 8+7+14 29 B 12+6+8 26 6+8+19 33 C 9+7+5 21 7+5+15 27 D 8+5+6 19 5+6+15 26 Job  A B C D New M/c 5 28 26 21 19 New M/c 6 29 33 27 26
Continue… Sequencing According to consolidation Table: Consolidated table: Job sequence: Job  A B C D New M/c 5 28 26 21 19 New M/c 6 29 33 27 26 C A B D JOB
Elapsed time calculation START TIME – ST,TIME TAKEN –TT,END TIME -ET Machine 1 Machine 2 Machine 3 Machine 4 S.Q ST TT ET ST TT ET ST TT ET ST TT ET D 0 8 8 8 5 13 13 6 19 19 15 34 B 8 12 20 20 6 26 26 8 34 34 19 53 A 20 13 33 33 8 41 41 7 48 53 14 67 C 33 9 42 42 7 49 49 5 54 67 15 82 T.T 49 26 26 63
Continue… Total Elapsed time= 82 hrs Idle Time for M/c 1=  Total Elapsed Time- Total time of M/c 1 82-42= 40hrs. Idle Time for M/c 2=  Total Elapsed Time- Total time of M/c 2 82-26= 56hrs. Idle Time for M/c 3=  Total Elapsed Time- Total time of M/c 3 82-26= 56hrs. Idle Time for M/c 4=  Total Elapsed Time- Total time of M/c 4 82-63=19hrs.
Thank You

Sequencing

  • 1.
    Sequencing Pavan KarvaRashmi Navaghane
  • 2.
    PROBLEM 1 Thereare six job which must go through two machine A and B in the order A-B. Processing time (in hours) is given here: Determine the optimum sequence and the total elapsed time? Job 1 2 3 4 5 6 Machine A 8 10 11 12 16 20 Machine B 7 15 10 14 13 9
  • 3.
    Solution GivenSequence MACHINE A MACHINE B Job 1 2 3 4 5 6 Machine A 8 10 11 12 16 20 Machine B 7 15 10 14 13 9 Job 2 1 6 5 4 3
  • 4.
    Continue… Total Elapsedtime Total Elapsed time=85hrs Machine A Machine B Sequence Start time Add Time taken End time Start time Add Time taken End time 2 0 + 10 10 10 + 15 25 3 10 + 11 21 25 + 10 35 4 21 + 12 33 35 + 14 49 5 33 + 16 49 49 + 13 62 6 49 + 20 69 69 + 9 78 1 69 + 8 77 78 + 7 85 Total Time 77 68
  • 5.
    Continue… Idle Timefor M/c A= Total Elapsed Time- Total time of M/c A 85-77=8 hrs. Idle Time for M/c B= Total Elapsed Time- Total time of M/c B 85-68=17 hrs.
  • 6.
    PROBLEM 2 Thereare five jobs, each of which must go through machines A, B and C in the order ABC. Processing time (in hours) are given below: Determine the optimal processing sequence and total elapsed time? Job 1 2 3 4 5 Machine A 10 11 8 7 6 Machine B 6 4 5 3 2 Machine C 9 5 4 6 8
  • 7.
    Solution GivenStep 1- 1 st we have to convert this problem into two machine problem. For that we have to check following condition: Min A or Min C >= Max B here Min A=6, Min C=4, Max B=6. therefore 6=6 Min A=Max B Job 1 2 3 4 5 Machine A 10 11 8 7 6 Machine B 6 4 5 3 2 Machine C 9 5 4 6 8
  • 8.
    Continue…. Consolidation orConversion Table New job timing According to Consolidation Table Job New M/c 1 New M/c 2 P(A+B) New time P(B+C) New time 1 10+6= 16 6+9= 15 2 11+4= 15 4+5= 9 3 8+5= 13 5+4= 9 4 7+3= 10 3+6= 9 5 6+2= 8 2+8= 10 Job 1 2 3 4 5 New M/c 1 16 15 13 10 8 New M/c 2 15 9 9 9 10
  • 9.
    Continue….. Sequencing Accordingto consolidation Table: Consolidated table: Job sequence: Job 1 2 3 4 5 New M/c 1 16 15 13 10 8 New M/c 2 15 9 9 9 10 Job 3 4 2 1 5
  • 10.
    Other Possible SequencesJob 5 4 1 2 3 Job 5 4 1 3 2
  • 11.
    Continue… Total Elapsedtime Machine A Machine B Machine C Sequence Start time Total time End time Start time Total time End time Start time Total time End Time 5 0 6 6 6 2 8 8 8 16 3 6 8 14 14 5 19 19 4 23 1 14 10 24 24 6 30 30 9 39 2 24 11 35 35 4 39 39 5 44 4 35 7 42 42 3 45 45 6 51 TOTAL TIME 42 20 29
  • 12.
    Continue… Idle Timefor M/c A= Total Elapsed Time- Total time of M/c A 51-42=9 hrs. Idle Time for M/c B= Total Elapsed Time- Total time of M/c B 51-20=31hrs. Idle Time for M/c C= Total Elapsed Time- Total time of M/c B 51-29=22hrs. Total Elapsed time=51 hrs
  • 13.
    PROBLEM 3 Thereare 4 job ABCD are required to be processed on four machine M1, M2, M3, M4 in that order. Determine optimal sequence and total elapsed time. Job M1 M2 M3 M4 A 13 8 7 14 B 12 6 8 19 C 9 7 5 15 D 8 5 6 15 MACHINES
  • 14.
    Continue… Given Step1- 1 st we have to convert this problem into two machine problem. For that we have to check following condition: Min M1 or Min M4 >= Max M2 or Max M3 here Min M1=8, Min M4=14, Max M2=7, Max M3=8. therefore 8=8 Min M1=Max M3 Job M1 M2 M3 M4 A 13 8 7 14 B 12 6 8 19 C 9 7 5 15 D 8 5 6 15
  • 15.
    Continue… Consolidation orConversion Table New job timing According to Consolidation Table JOB MACHINES 5 MACHINES 6 P(M1+M2+M3) NEW TIME P(M2+M3+M4) NEW TIME A 13+8+7 28 8+7+14 29 B 12+6+8 26 6+8+19 33 C 9+7+5 21 7+5+15 27 D 8+5+6 19 5+6+15 26 Job A B C D New M/c 5 28 26 21 19 New M/c 6 29 33 27 26
  • 16.
    Continue… Sequencing Accordingto consolidation Table: Consolidated table: Job sequence: Job A B C D New M/c 5 28 26 21 19 New M/c 6 29 33 27 26 C A B D JOB
  • 17.
    Elapsed time calculationSTART TIME – ST,TIME TAKEN –TT,END TIME -ET Machine 1 Machine 2 Machine 3 Machine 4 S.Q ST TT ET ST TT ET ST TT ET ST TT ET D 0 8 8 8 5 13 13 6 19 19 15 34 B 8 12 20 20 6 26 26 8 34 34 19 53 A 20 13 33 33 8 41 41 7 48 53 14 67 C 33 9 42 42 7 49 49 5 54 67 15 82 T.T 49 26 26 63
  • 18.
    Continue… Total Elapsedtime= 82 hrs Idle Time for M/c 1= Total Elapsed Time- Total time of M/c 1 82-42= 40hrs. Idle Time for M/c 2= Total Elapsed Time- Total time of M/c 2 82-26= 56hrs. Idle Time for M/c 3= Total Elapsed Time- Total time of M/c 3 82-26= 56hrs. Idle Time for M/c 4= Total Elapsed Time- Total time of M/c 4 82-63=19hrs.
  • 19.