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Odaiah Pelley Page 1
Production Cycle/Production Process Steps
(FGX 100 they want to sale)
During the MRP run(MD01) based on the demand
planning(MD04)system will generate purchase requisition or
plannedorder based on the procurement type in the Material
Master in MRP 2 view tab. if it is external procurement system
will generate purchase requisition. Later purchase requisition
converted to the purchase order. If it is in house procurement
type then system will generate plannedorder later planned
order converted to the productionorder.
At the time Production Order creation the plannedcost is
calculatedin combinationof BOM and Routing as per the
valuation variant. Valuation variant is assigned to the plan
costing variant
(06 costing type).
Costing variant we will assign to the production order type. By
using productionorder type we will create the production
order, production order creation time the costing sheet
automaticallywill update cost at productionorder level.
Odaiah Pelley Page 2
Odaiah Pelley Page 3
Odaiah Pelley Page 4
 Goods issue tothe productionorder
 Confirmationof activities
 Goods receipt fromthe ProductionDept. (FG) and
issue toStorage location tostock
After creating the productionorder the
manufacturing process will start.
Product Order
Odaiah Pelley Page 5
Odaiah Pelley Page 6
We are producing FGX (1000 MM price) (100 qty) for that
purpose we created productionorder.
Goods issue to the production order? What is the Fi entry and
co entry? MB1A
Odaiah Pelley Page 7
FI Entry CO Entry
At the time RM Consumption At the time RM Consumption
RM ConsumptionDr
(movement type 261, GBB
VBR, MB1A or CO11N)
RM Stock Cr (Inventory – B/S)
DR production order
At the time Activities
Confirmation
At the time Activities
Confirmation
No FI Entry Production Order Dr
21000
Cost Center Cr
21000
(Cost Center assigned to Work
Center)
Ex: FGX (1 qty): WC1-- PROD1
Labor 10 HR
Machine 20 HR
Power 30 HR
Confirmationof activities for 100 QTY time, system will
propose
Labor 1000*5 HR
Machine 2000*2 HR
Odaiah Pelley Page 8
Power 3000*KWH
Confirmationtime actual timings * KP26 price (plan price) this
plan price will be debited to the productionorder and this plan
price will be credited to the cost center. That means we are
allocatingthe cost from the cost center to productionorder.
Goods receipt from the production and issue to storage
location to stock?
What is the fi entry and what is the co-entry?
FI Entry CO Entry
FG stock Dr
(BSX Transaction Key 101
movement type) (qty *STD
price)
COGM/ factory output of
production Cr
(GBB AUF)
Production Order is Credited
1) Runthe distributioncycle andassessmentcycle
2) Actual activity price calculation
3) Runrevaluationof order
4) Actual indirect Overheadcalculation
5) Work in progress
6) Variance calculation
7) Settlement
Production Order Month End Process:
Odaiah Pelley Page 9
1) Run the distribution cycle and assessmentcycle: what is the
fi entry and what is the co-entry.
FI Entry CO Entry
No FI Entry Receiver Cost Center Dr
Sender Cost Center CR
2) Actual activity price calculation: what is the fi entry and
what is the co-entry.
FI Entry CO Entry
No FI Entry No CO Entry
Here system will calculateactual per hourrate price and actual
per hour rate price will update in KBK6
Note: actual cost will be posted by fi user. That time actualcost
will update in cost center level.
Salaries 10000 prod1
Odaiah Pelley Page 10
Dep 5000 prod1
Electricity 15000 prod1
Cash /bank cr 30000
At the time confirmationof activitiestime the actualtimings
will update in cost center automatically.
How it will update means: in work center we will assign cost
center and activity types.
Actual cost updatedat cost center level and actualhours
updatedat cost center level.
Actual cost/actual hours we will get per hour rate that per hour
rate price will update in KBK6.
Splitting structure will be applicablefor plan and actual both.
Sal=10000/1000 HR per hour rate 10rs
Dep =5000/2000 HR per hourrate 2.5rs
Electricity: 15000/3000 kWh per hourrate 5
3) Run revaluation of order: what is the fi entry and what is the
co-entry?
FI Entry CO Entry
No FI Entry Production Ord
Dr 9000
Cost Center
Cr 9000
Odaiah Pelley Page 11
Activity type wise we can absorb 100%
Cost Center Dr 30000
Cost Center Cr 9000
Cost Center Cr 21000
Cost center will be zero by the month end.
Odaiah Pelley Page 12
3) Actual indirect Overhead calculation: (if you use costing
sheet method) what is the fi entry and what is the co-entry?
1) FI Entry CO Entry
No FI Entry Production Order
Dr 4000
Cost Center
Cr 4000
(Costing Sheet Credit Key Cost
Center)
Ex: RMX - 1000* 10 = 10000
Based on the raw material 10% is the material oh this % we
have given in costing sheet oh rate.
Materialcost Rs.10000 – 10% MOH on Materialcost = 1000
MOH.
Activity cost Rs. 30000 - 10% AOH on activity cost = 3000
AOH
Total Indirect Overhead = 4000 Total
Amount OH Rate OH
Calculation
Overhead
Amount
Raw
Material
10000 10% 10000* 10% 1000
Activity
Cost
30000 10% 30000*10% 3000
Total Indirect Overhead 4000
Odaiah Pelley Page 13
In FI the actual cost (Indirect oh cost you posted 5000 Rs) but
order level you posted only Rs.4000.
That means the total actualcost we cannot charge to the
productionorder and variance also we will not get correct
variance.
If we this costing sheet method 100 % we cannot absorb.
5) Work in progress: Work in progress calculation timesno FI
entry and CO Entry.
It will show the WIP amount for unfinishedproducts.
I created production order for 100 qty (FGX material)
To produce FGX 1 qty we need RMX 10 qty.
We consumed 100 qty RMX and we got output 10 qty of FGX.
WIP calculation FI entry and CO Entry. Just the WIP amount
will show under technicalraw material cost element.
If the order status REL and partial deliver then WIP entry
1) FI Entry CO Entry
No FI Entry No CO entry
WIP unfinishedgoods account DR
WIP change in inventory account Cr (P&L account) this is not a
cost element.
This valueit will flow From CO to FI.
Or WIP B/S Account DR
WIP P&L Account CR
Odaiah Pelley Page 14
If the order status delivered (fully received) or TECO then
variance entry will generate and
WIP entry will be reversed.
FI Entry CO Entry CO-PA
Production
Variance Dr
COGM
Cr
Cr/Dr Production
Order
Production
Variance will flow
to the CO-PA.
WIP entry reversed.
WIP P&L account Dr
WIP b/s account Cr.
6) Variance calculation: variance calculationtimes also FI entry
and CO Entry.
Just it will calculate the variance amount (STD-Actual)
7) Settlement: based on the production order status the WIP
entry and variance entry and
COPA entry will generate.

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SAP-CO-PC - Product Cost Cycle

  • 1. Odaiah Pelley Page 1 Production Cycle/Production Process Steps (FGX 100 they want to sale) During the MRP run(MD01) based on the demand planning(MD04)system will generate purchase requisition or plannedorder based on the procurement type in the Material Master in MRP 2 view tab. if it is external procurement system will generate purchase requisition. Later purchase requisition converted to the purchase order. If it is in house procurement type then system will generate plannedorder later planned order converted to the productionorder. At the time Production Order creation the plannedcost is calculatedin combinationof BOM and Routing as per the valuation variant. Valuation variant is assigned to the plan costing variant (06 costing type). Costing variant we will assign to the production order type. By using productionorder type we will create the production order, production order creation time the costing sheet automaticallywill update cost at productionorder level.
  • 4. Odaiah Pelley Page 4  Goods issue tothe productionorder  Confirmationof activities  Goods receipt fromthe ProductionDept. (FG) and issue toStorage location tostock After creating the productionorder the manufacturing process will start. Product Order
  • 6. Odaiah Pelley Page 6 We are producing FGX (1000 MM price) (100 qty) for that purpose we created productionorder. Goods issue to the production order? What is the Fi entry and co entry? MB1A
  • 7. Odaiah Pelley Page 7 FI Entry CO Entry At the time RM Consumption At the time RM Consumption RM ConsumptionDr (movement type 261, GBB VBR, MB1A or CO11N) RM Stock Cr (Inventory – B/S) DR production order At the time Activities Confirmation At the time Activities Confirmation No FI Entry Production Order Dr 21000 Cost Center Cr 21000 (Cost Center assigned to Work Center) Ex: FGX (1 qty): WC1-- PROD1 Labor 10 HR Machine 20 HR Power 30 HR Confirmationof activities for 100 QTY time, system will propose Labor 1000*5 HR Machine 2000*2 HR
  • 8. Odaiah Pelley Page 8 Power 3000*KWH Confirmationtime actual timings * KP26 price (plan price) this plan price will be debited to the productionorder and this plan price will be credited to the cost center. That means we are allocatingthe cost from the cost center to productionorder. Goods receipt from the production and issue to storage location to stock? What is the fi entry and what is the co-entry? FI Entry CO Entry FG stock Dr (BSX Transaction Key 101 movement type) (qty *STD price) COGM/ factory output of production Cr (GBB AUF) Production Order is Credited 1) Runthe distributioncycle andassessmentcycle 2) Actual activity price calculation 3) Runrevaluationof order 4) Actual indirect Overheadcalculation 5) Work in progress 6) Variance calculation 7) Settlement Production Order Month End Process:
  • 9. Odaiah Pelley Page 9 1) Run the distribution cycle and assessmentcycle: what is the fi entry and what is the co-entry. FI Entry CO Entry No FI Entry Receiver Cost Center Dr Sender Cost Center CR 2) Actual activity price calculation: what is the fi entry and what is the co-entry. FI Entry CO Entry No FI Entry No CO Entry Here system will calculateactual per hourrate price and actual per hour rate price will update in KBK6 Note: actual cost will be posted by fi user. That time actualcost will update in cost center level. Salaries 10000 prod1
  • 10. Odaiah Pelley Page 10 Dep 5000 prod1 Electricity 15000 prod1 Cash /bank cr 30000 At the time confirmationof activitiestime the actualtimings will update in cost center automatically. How it will update means: in work center we will assign cost center and activity types. Actual cost updatedat cost center level and actualhours updatedat cost center level. Actual cost/actual hours we will get per hour rate that per hour rate price will update in KBK6. Splitting structure will be applicablefor plan and actual both. Sal=10000/1000 HR per hour rate 10rs Dep =5000/2000 HR per hourrate 2.5rs Electricity: 15000/3000 kWh per hourrate 5 3) Run revaluation of order: what is the fi entry and what is the co-entry? FI Entry CO Entry No FI Entry Production Ord Dr 9000 Cost Center Cr 9000
  • 11. Odaiah Pelley Page 11 Activity type wise we can absorb 100% Cost Center Dr 30000 Cost Center Cr 9000 Cost Center Cr 21000 Cost center will be zero by the month end.
  • 12. Odaiah Pelley Page 12 3) Actual indirect Overhead calculation: (if you use costing sheet method) what is the fi entry and what is the co-entry? 1) FI Entry CO Entry No FI Entry Production Order Dr 4000 Cost Center Cr 4000 (Costing Sheet Credit Key Cost Center) Ex: RMX - 1000* 10 = 10000 Based on the raw material 10% is the material oh this % we have given in costing sheet oh rate. Materialcost Rs.10000 – 10% MOH on Materialcost = 1000 MOH. Activity cost Rs. 30000 - 10% AOH on activity cost = 3000 AOH Total Indirect Overhead = 4000 Total Amount OH Rate OH Calculation Overhead Amount Raw Material 10000 10% 10000* 10% 1000 Activity Cost 30000 10% 30000*10% 3000 Total Indirect Overhead 4000
  • 13. Odaiah Pelley Page 13 In FI the actual cost (Indirect oh cost you posted 5000 Rs) but order level you posted only Rs.4000. That means the total actualcost we cannot charge to the productionorder and variance also we will not get correct variance. If we this costing sheet method 100 % we cannot absorb. 5) Work in progress: Work in progress calculation timesno FI entry and CO Entry. It will show the WIP amount for unfinishedproducts. I created production order for 100 qty (FGX material) To produce FGX 1 qty we need RMX 10 qty. We consumed 100 qty RMX and we got output 10 qty of FGX. WIP calculation FI entry and CO Entry. Just the WIP amount will show under technicalraw material cost element. If the order status REL and partial deliver then WIP entry 1) FI Entry CO Entry No FI Entry No CO entry WIP unfinishedgoods account DR WIP change in inventory account Cr (P&L account) this is not a cost element. This valueit will flow From CO to FI. Or WIP B/S Account DR WIP P&L Account CR
  • 14. Odaiah Pelley Page 14 If the order status delivered (fully received) or TECO then variance entry will generate and WIP entry will be reversed. FI Entry CO Entry CO-PA Production Variance Dr COGM Cr Cr/Dr Production Order Production Variance will flow to the CO-PA. WIP entry reversed. WIP P&L account Dr WIP b/s account Cr. 6) Variance calculation: variance calculationtimes also FI entry and CO Entry. Just it will calculate the variance amount (STD-Actual) 7) Settlement: based on the production order status the WIP entry and variance entry and COPA entry will generate.