ROCK DRILLING,
SAMPLING & TESTING
Prepare by:-
Pathariya Saraswati (MG007)
DEPARTMENT OF CIVIL ENGINEERING
FACULTY OF TECHNOLOGY, DDU (NADIAD)
TOPICS TO BE COVERED
2
 INTRODUCTION
 METHODS OF EXPLOXATION IN ROCK
 ROCK SAMPLERS
 QUALITY OF ROCK SAMPLE
 REPORTING OF ROCK SAMPLE
 LABORATORY TESTING
 REFERENCES
INTRODUCTION
 In rock, except for very soft or partially decomposed sandstone or
limestone, blow counts are at refusal level (N > 100).
 If samples are required then replace the soil drilling with rock drilling
equipment.
 If rock is close to ground surface, it will be necessary to conform that it is
rock strata or a suspended boulder(s).
 When rock is involved it is necessary to know its geological background.
 A knowledge of area geology is also useful to determine both type of rock
& probable quality. This may save the expensive.
3
SUBSURFACE EXPLORATION IN ROCKS
 Test pits
 Percussion drilling
 Rotary drilling
4
TEST PITS
 It is most satisfactory for determining foundation conditions in rock,
since the exposed bed rock surface can be closely inspected.
 The strength of the rock & ease of excavation can be determine by
trial with a pick or compressed-air tools.
 Blocks or cylinders of the rock can be cut for laboratory tests.
 It is economical when bed rock lies within 3 m of ground surface.
 It should be used instead of boreholes when rock level is shallower
than 2m below ground level, but for depths between 2 and 3m a few
pit can be dug.
5
Fig:- Surface Sampling (a) by advance trimming (b) by block sampling
Source:- “FOUNDATION ENGINEERING” by Ralph B. Peck, Hanson & Thornburn
6
PERCUSSION DRILLING
 In this method breaking up of formation (rocky strata) is done by
repeated blows from a bit or chisel.
 Water should be added to the hole at the time of drilling and debris
is scooped out at an interval.
 By driving the sampler into the rocky strata, cores can be obtained
at interval using suitable tools.
 This method is suitable only for drilling bore holes in boulderous or
gravelly strata.
7
ROTARY DRILLING
 It is most rapid method for penetrating highly resistant material
unless the deposit is very loose or badly fissured.
 A rapidly rotating drilling bit grinds the material at the bottom of the
hole into small particles.
 The particles are removed by circulating water or drilling fluid same
as wash boring.
 Usually casing is not required, but if hole tends to collapse a drilling
fluid consisting of thixotropic volcanic clay in water is used.
 Rotary boring in rock vary in diameter from about 1 inch to more
than 36 inch.
8
Fig:- Rotary drilling rig
Source:- “FOUNDATION ENGINEERING” by Ralph B. Peck, Hanson & Thornburn
9
ROCK SAMPLERS
 The samples obtained from rock drilling
are known as “Rock Cores”.
 Rock coring is the process in which a
sampler consisting of a tube (core
barrel) with the cutting bit at its lower
end cuts an annular hole in a rock mass.
 Thereby creating a cylindrical or core of
rock which is recovered in the core
barrel.
 Core barrels does function of both
drilling & retaining the sample attached
to drilling rod.
 Core barrels may consist of a single tube
or a double tube as shown in fig.
Fig:- Core barrel:- (a) single tube ,(b) double
tube
Source:- “FOUNDATION ENGINEERING” by
Ralph B. Peck, Hanson & Thornburn10
 Sample taken in single tube barrel are likely disturbed due to torsion, swelling &
contamination by drilling fluid.
 This can be avoided in hard, intact, rocky strata.
 In double tube barrel, core is protected from circulating fluid because the inner
tube of the double tube prevents washing away of core due to prolonged flow of
water.
 Cutting edge called coring bit at end of the barrel are generally of diamond bit &
tungsten carbide bit.
Diamond
core
bit(from soft
to extreme
hard rock)
Tungsten
carbide core bit
(soft to
medium hard
rock)
11
 Core barrel can take core up to 2m length.
 Standard core range from about 1.25 inch to nearly 6 inches in dia.
Rock cores
12
Fig:- Standard sizes of core barrels, drill rods and compatible casing.
Source:- “GEOTECHNICAL ENGINEERING” by V.N.S Murthy
13
EX- Casing will fit into a hole drilled by AWX or AWM barrel & EWX or EWM barrels will fit inside EX
casing.
METHODS FOR TYPE OF SAMPLES
Type of sample Method of sampling
ROCK
DISTURBED
Wash samples from
percussion or rotary
drilling.
UNDISTURBED
- Core samples
- Block samples
14
QUALITY OF ROCK SAMPLE
 The quality of rock core encountered in boring from the barrel are influenced by
drilling technique & type and size of barrel used.
 The length of core recovered inside the core barrel is measure of the soundness
of the rock.
 Core recovery in % =
Length of rock piece collected
Length drilled
∗ 100
 Better estimate of in-suit rock quality is obtained by a modified core recovery
ratio known as Rock Quality Designation (RQD).
 RQD in % =
Length of core in piece of 101.6 mm or 4 in. and above
Total length of drilling
∗ 100
15Source:- IS : 11315 (Part 11)- 1985
16
Source:- IS : 11315 (Part 11)- 1985
17
REPORTING OF ROCK SAMPLES
LABORATORY TESTS
Rock cores are subjected to various laboratory testing such as:-
1. Uniaxial compressive strength test
2. Point load test
3. Tensile strength test
4. Slake durability test
5. Sound velocity test
6. Direct shear test
18
UNIAXIAL COMPRESSIVE STRENGTH TEST
 Compressive strength is the maximum stress that a rock specimen can sustain.
 The purpose is to determine the compressive strength of cylindrical specimen
with slenderness ratio (height/diameter) of 2to 3.
 When no adequate core length is available, a slenderness ratio of 1 or more may
be adopted and suitable correction to compressive strength is made.
σc = σc1 0.778+
0.222
(𝐿/𝑑)
Where, σc1 = compressive strength for L/d = 1
σc = compressive strength for required L/d > 1 and ≤ 2.
 The compressive strength of intact rock at failure is given by:-
σc i =
𝑃𝑓
𝐴0
Where, Pf = failure or peak load
A0 = initial c/s area of the specimen perpendicular to the direction of
loading.
19
 The diameter of specimen shall be more than 10 times the largest grain size in
rock, preferable > 45mm but not < 35 mm.
 The load is applied to specimen through a spherical seating platen at constant
rate of 0.5 to 0.1 MPa/s until peak load and failure are obtained and test is
completed in 5 to 10 min.
20
21
Table:- Strength of rock material base on uniaxial compressive testing
Source:- “FOUNDATION DESIGN MANUAL” by Narayan Nayak
TERM COMPRESSIVE STRENGTH (MN/m2)
Very weak Less than 1.25
Weak 1.25 to 5
Moderately weak 5 to 12.5
Moderately strong 12.5 to 50
Strong 50 to 100
Very strong 100 to 200
Extremely strong Greater than 200
POINT LOAD TEST
 Perform on irregular pieces of rock with diameter ranging from 30mm to 50mm.
 Test is conducted in a point load tester.
 Specimen is tested between two hardened conical tips having 5mm curvature &
60 ̊ conical angle in a rigid frame.
22
 Point load strength index is given as: Is50 =
P
d2
where, P= failure load
d= size of specimen measured after placing between conical tips.
 The compressive strength is given by
σci = K*Is50
 Value of K varies from 15 to 35 (ISRM 1985) for most rocks; often taken in range
of 20 – 25.
 When 50 mm size particle are not available, correction is to be made by
Is50 = F
P
d2
Where, F=
𝑑
50
0.45
 Used for classification of rocks and not for design purpose.
23
TENSILE STRENGTH TEST
 Difficulties associated with performing direct uniaxial tension tests have led
indirect method such as Brazilian split tension test.
 Diameter of disc and ring specimen for Brazilian split tension test shall not be
less than 45mm and thickness shall be approximately equal to half.
24
Fig:- Setup of Brazilian split tension test
Source:- IS : 10082-1981
25
 Difficulties associated with performing direct uniaxial tension tests have led
indirect method such as Brazilian split tension test.
 Diameter of disc and ring specimen shall not be less than 45mm and
thickness shall be approximately equal to half.
 In Brazilian test a disc shape specimen of rock is loaded by two opposing
normal strip loads at the disc periphery.
 Radius of jaws shall be 1.5 times specimen radius.
 Width of jaws shall be 1.1 times the specimen thickness.
 Apply continues constant rate of load on specimen such that failure in
weakest rocks occur within 15 to 30 sec. loading rate of 200 N/s is
recommended.
 Tensile strength, σt =2P/∏DL
26
Fig:- Mode of failure
Source:- IS : 10082-1981
27
SLAKE DURABILITY TEST
 Purpose of the test is to determine the resistance of the rock against
disintegration when subjected to cycles of drying & wetting.
 Select 10 oven dried rock lumps each of 40 -60 g, with total mass of 450 -500 g.
 Place in 140 mm diameter cylindrical drum having 2 mm mesh. Supported on
trough containing tap water at 20˚C.
Fig:-Setup of slake durability test
28
 Drum is rotated at a speed of 20 rpm for 10 min. After 200 revolution lumps
are oven dry at 105˚C and weighted.
 These oven dried lumps are again subjected to second cycle of revolutions,
oven-dried and weighed.
 Slake durability index (second cycle), Id2= W3/ W1 * 100 (%)
W1= initial dry mass, W3= final dry mass
 If Id2 is between 0 to 10 % , slake durability index based on first cycle of drying
and wetting is estimated as: Id1= W2/ W1 * 100 (%)
W2 = dry mass after first cycle.
SLAKE DURABILITY INDEX Id2 (%) CLASSIFICATION
0 – 30 Very Low
30-60 Low
60-85 Medium
85-95 Medium high
95-98 High
98-100 Very High
29
SOUND VELOCITY TEST
 Use to determine the velocity of elastic wave propagation through rock in
laboratory.
 It is non-destructive, fast & inexpensive test compare to other.
 The main electronic component include:-
Fig:-Layout of electronic components P & S waves
30
 Rock core of length more than three times the core diameter are used.
 End of the core are to be smooth & flat. Film of grease is applied on the ends
to have proper contact with the transducers.
 Energy transmission between transducers will enable to determine velocities of
compressional (P wave / longitudinal) and shear wave (S wave/ transverse).
 Velocity of P and S waves are given by:
vp = d/tp and vs = d/ts
vp = velocity of P- wave
vs = velocity of S- wave
d= distance of travel
ts and tp = times taken by S- wave and P-waves
31
DIRECT SHEAR TEST
 Test is performed to determine the shear strength parameters ‘c’ and ‘Φ’ along
the joint by shear/ sliding action.
 This test is conducted by shearing the specimen in a direct shear machine with
the failure plane oriented parallel to a shear box.
 Normal load on the vertical plane of shear could be varied and vertical shear
load is determined at failure.
 Plotting of normal stress and corresponding shear stress at failure, the shear
strength parameter could be estimated.
Fig:-Setup of direct shear test
32
REFERENCES
1) ‘Engineering in Rocks for Slopes, Foundation and Tunnels’ by T
Ramamurthy
2) ‘Foundation Analysis and Design’ by Joseph E. Bowles; fifth edition.
3) ‘Foundation Design Manual’ by Narayan V. Nayak; fourth edition.
4) ‘Foundation engineering’ by Peck, Hanson, Thornburn; first edition.
5) ‘Geotechnical engineering’ by V.N.S Murthy.
6) IS-8764 : 1998, ‘Method for determination of point load strength index of
rocks’.
7) IS- 10082 : 1981,’Method of test for determination of tensile strength by
indirect tests on rock specimens’.
8) IS- 9143 : 1979, ‘Method for the determination of unconfined
compressive strength of rock materials’.
9) IS : 11315 (Part 11)- 1985, ‘Method for the quantitative descriptions of
discontinuities in rock masses.’
33

Rock Drilling, Sampling & Testing

  • 1.
    ROCK DRILLING, SAMPLING &TESTING Prepare by:- Pathariya Saraswati (MG007) DEPARTMENT OF CIVIL ENGINEERING FACULTY OF TECHNOLOGY, DDU (NADIAD)
  • 2.
    TOPICS TO BECOVERED 2  INTRODUCTION  METHODS OF EXPLOXATION IN ROCK  ROCK SAMPLERS  QUALITY OF ROCK SAMPLE  REPORTING OF ROCK SAMPLE  LABORATORY TESTING  REFERENCES
  • 3.
    INTRODUCTION  In rock,except for very soft or partially decomposed sandstone or limestone, blow counts are at refusal level (N > 100).  If samples are required then replace the soil drilling with rock drilling equipment.  If rock is close to ground surface, it will be necessary to conform that it is rock strata or a suspended boulder(s).  When rock is involved it is necessary to know its geological background.  A knowledge of area geology is also useful to determine both type of rock & probable quality. This may save the expensive. 3
  • 4.
    SUBSURFACE EXPLORATION INROCKS  Test pits  Percussion drilling  Rotary drilling 4
  • 5.
    TEST PITS  Itis most satisfactory for determining foundation conditions in rock, since the exposed bed rock surface can be closely inspected.  The strength of the rock & ease of excavation can be determine by trial with a pick or compressed-air tools.  Blocks or cylinders of the rock can be cut for laboratory tests.  It is economical when bed rock lies within 3 m of ground surface.  It should be used instead of boreholes when rock level is shallower than 2m below ground level, but for depths between 2 and 3m a few pit can be dug. 5
  • 6.
    Fig:- Surface Sampling(a) by advance trimming (b) by block sampling Source:- “FOUNDATION ENGINEERING” by Ralph B. Peck, Hanson & Thornburn 6
  • 7.
    PERCUSSION DRILLING  Inthis method breaking up of formation (rocky strata) is done by repeated blows from a bit or chisel.  Water should be added to the hole at the time of drilling and debris is scooped out at an interval.  By driving the sampler into the rocky strata, cores can be obtained at interval using suitable tools.  This method is suitable only for drilling bore holes in boulderous or gravelly strata. 7
  • 8.
    ROTARY DRILLING  Itis most rapid method for penetrating highly resistant material unless the deposit is very loose or badly fissured.  A rapidly rotating drilling bit grinds the material at the bottom of the hole into small particles.  The particles are removed by circulating water or drilling fluid same as wash boring.  Usually casing is not required, but if hole tends to collapse a drilling fluid consisting of thixotropic volcanic clay in water is used.  Rotary boring in rock vary in diameter from about 1 inch to more than 36 inch. 8
  • 9.
    Fig:- Rotary drillingrig Source:- “FOUNDATION ENGINEERING” by Ralph B. Peck, Hanson & Thornburn 9
  • 10.
    ROCK SAMPLERS  Thesamples obtained from rock drilling are known as “Rock Cores”.  Rock coring is the process in which a sampler consisting of a tube (core barrel) with the cutting bit at its lower end cuts an annular hole in a rock mass.  Thereby creating a cylindrical or core of rock which is recovered in the core barrel.  Core barrels does function of both drilling & retaining the sample attached to drilling rod.  Core barrels may consist of a single tube or a double tube as shown in fig. Fig:- Core barrel:- (a) single tube ,(b) double tube Source:- “FOUNDATION ENGINEERING” by Ralph B. Peck, Hanson & Thornburn10
  • 11.
     Sample takenin single tube barrel are likely disturbed due to torsion, swelling & contamination by drilling fluid.  This can be avoided in hard, intact, rocky strata.  In double tube barrel, core is protected from circulating fluid because the inner tube of the double tube prevents washing away of core due to prolonged flow of water.  Cutting edge called coring bit at end of the barrel are generally of diamond bit & tungsten carbide bit. Diamond core bit(from soft to extreme hard rock) Tungsten carbide core bit (soft to medium hard rock) 11
  • 12.
     Core barrelcan take core up to 2m length.  Standard core range from about 1.25 inch to nearly 6 inches in dia. Rock cores 12
  • 13.
    Fig:- Standard sizesof core barrels, drill rods and compatible casing. Source:- “GEOTECHNICAL ENGINEERING” by V.N.S Murthy 13 EX- Casing will fit into a hole drilled by AWX or AWM barrel & EWX or EWM barrels will fit inside EX casing.
  • 14.
    METHODS FOR TYPEOF SAMPLES Type of sample Method of sampling ROCK DISTURBED Wash samples from percussion or rotary drilling. UNDISTURBED - Core samples - Block samples 14
  • 15.
    QUALITY OF ROCKSAMPLE  The quality of rock core encountered in boring from the barrel are influenced by drilling technique & type and size of barrel used.  The length of core recovered inside the core barrel is measure of the soundness of the rock.  Core recovery in % = Length of rock piece collected Length drilled ∗ 100  Better estimate of in-suit rock quality is obtained by a modified core recovery ratio known as Rock Quality Designation (RQD).  RQD in % = Length of core in piece of 101.6 mm or 4 in. and above Total length of drilling ∗ 100 15Source:- IS : 11315 (Part 11)- 1985
  • 16.
    16 Source:- IS :11315 (Part 11)- 1985
  • 17.
  • 18.
    LABORATORY TESTS Rock coresare subjected to various laboratory testing such as:- 1. Uniaxial compressive strength test 2. Point load test 3. Tensile strength test 4. Slake durability test 5. Sound velocity test 6. Direct shear test 18
  • 19.
    UNIAXIAL COMPRESSIVE STRENGTHTEST  Compressive strength is the maximum stress that a rock specimen can sustain.  The purpose is to determine the compressive strength of cylindrical specimen with slenderness ratio (height/diameter) of 2to 3.  When no adequate core length is available, a slenderness ratio of 1 or more may be adopted and suitable correction to compressive strength is made. σc = σc1 0.778+ 0.222 (𝐿/𝑑) Where, σc1 = compressive strength for L/d = 1 σc = compressive strength for required L/d > 1 and ≤ 2.  The compressive strength of intact rock at failure is given by:- σc i = 𝑃𝑓 𝐴0 Where, Pf = failure or peak load A0 = initial c/s area of the specimen perpendicular to the direction of loading. 19
  • 20.
     The diameterof specimen shall be more than 10 times the largest grain size in rock, preferable > 45mm but not < 35 mm.  The load is applied to specimen through a spherical seating platen at constant rate of 0.5 to 0.1 MPa/s until peak load and failure are obtained and test is completed in 5 to 10 min. 20
  • 21.
    21 Table:- Strength ofrock material base on uniaxial compressive testing Source:- “FOUNDATION DESIGN MANUAL” by Narayan Nayak TERM COMPRESSIVE STRENGTH (MN/m2) Very weak Less than 1.25 Weak 1.25 to 5 Moderately weak 5 to 12.5 Moderately strong 12.5 to 50 Strong 50 to 100 Very strong 100 to 200 Extremely strong Greater than 200
  • 22.
    POINT LOAD TEST Perform on irregular pieces of rock with diameter ranging from 30mm to 50mm.  Test is conducted in a point load tester.  Specimen is tested between two hardened conical tips having 5mm curvature & 60 ̊ conical angle in a rigid frame. 22
  • 23.
     Point loadstrength index is given as: Is50 = P d2 where, P= failure load d= size of specimen measured after placing between conical tips.  The compressive strength is given by σci = K*Is50  Value of K varies from 15 to 35 (ISRM 1985) for most rocks; often taken in range of 20 – 25.  When 50 mm size particle are not available, correction is to be made by Is50 = F P d2 Where, F= 𝑑 50 0.45  Used for classification of rocks and not for design purpose. 23
  • 24.
    TENSILE STRENGTH TEST Difficulties associated with performing direct uniaxial tension tests have led indirect method such as Brazilian split tension test.  Diameter of disc and ring specimen for Brazilian split tension test shall not be less than 45mm and thickness shall be approximately equal to half. 24 Fig:- Setup of Brazilian split tension test Source:- IS : 10082-1981
  • 25.
    25  Difficulties associatedwith performing direct uniaxial tension tests have led indirect method such as Brazilian split tension test.  Diameter of disc and ring specimen shall not be less than 45mm and thickness shall be approximately equal to half.  In Brazilian test a disc shape specimen of rock is loaded by two opposing normal strip loads at the disc periphery.  Radius of jaws shall be 1.5 times specimen radius.  Width of jaws shall be 1.1 times the specimen thickness.  Apply continues constant rate of load on specimen such that failure in weakest rocks occur within 15 to 30 sec. loading rate of 200 N/s is recommended.  Tensile strength, σt =2P/∏DL
  • 26.
    26 Fig:- Mode offailure Source:- IS : 10082-1981
  • 27.
    27 SLAKE DURABILITY TEST Purpose of the test is to determine the resistance of the rock against disintegration when subjected to cycles of drying & wetting.  Select 10 oven dried rock lumps each of 40 -60 g, with total mass of 450 -500 g.  Place in 140 mm diameter cylindrical drum having 2 mm mesh. Supported on trough containing tap water at 20˚C. Fig:-Setup of slake durability test
  • 28.
    28  Drum isrotated at a speed of 20 rpm for 10 min. After 200 revolution lumps are oven dry at 105˚C and weighted.  These oven dried lumps are again subjected to second cycle of revolutions, oven-dried and weighed.  Slake durability index (second cycle), Id2= W3/ W1 * 100 (%) W1= initial dry mass, W3= final dry mass  If Id2 is between 0 to 10 % , slake durability index based on first cycle of drying and wetting is estimated as: Id1= W2/ W1 * 100 (%) W2 = dry mass after first cycle. SLAKE DURABILITY INDEX Id2 (%) CLASSIFICATION 0 – 30 Very Low 30-60 Low 60-85 Medium 85-95 Medium high 95-98 High 98-100 Very High
  • 29.
    29 SOUND VELOCITY TEST Use to determine the velocity of elastic wave propagation through rock in laboratory.  It is non-destructive, fast & inexpensive test compare to other.  The main electronic component include:- Fig:-Layout of electronic components P & S waves
  • 30.
    30  Rock coreof length more than three times the core diameter are used.  End of the core are to be smooth & flat. Film of grease is applied on the ends to have proper contact with the transducers.  Energy transmission between transducers will enable to determine velocities of compressional (P wave / longitudinal) and shear wave (S wave/ transverse).  Velocity of P and S waves are given by: vp = d/tp and vs = d/ts vp = velocity of P- wave vs = velocity of S- wave d= distance of travel ts and tp = times taken by S- wave and P-waves
  • 31.
    31 DIRECT SHEAR TEST Test is performed to determine the shear strength parameters ‘c’ and ‘Φ’ along the joint by shear/ sliding action.  This test is conducted by shearing the specimen in a direct shear machine with the failure plane oriented parallel to a shear box.  Normal load on the vertical plane of shear could be varied and vertical shear load is determined at failure.  Plotting of normal stress and corresponding shear stress at failure, the shear strength parameter could be estimated. Fig:-Setup of direct shear test
  • 32.
    32 REFERENCES 1) ‘Engineering inRocks for Slopes, Foundation and Tunnels’ by T Ramamurthy 2) ‘Foundation Analysis and Design’ by Joseph E. Bowles; fifth edition. 3) ‘Foundation Design Manual’ by Narayan V. Nayak; fourth edition. 4) ‘Foundation engineering’ by Peck, Hanson, Thornburn; first edition. 5) ‘Geotechnical engineering’ by V.N.S Murthy. 6) IS-8764 : 1998, ‘Method for determination of point load strength index of rocks’. 7) IS- 10082 : 1981,’Method of test for determination of tensile strength by indirect tests on rock specimens’. 8) IS- 9143 : 1979, ‘Method for the determination of unconfined compressive strength of rock materials’. 9) IS : 11315 (Part 11)- 1985, ‘Method for the quantitative descriptions of discontinuities in rock masses.’
  • 33.