The document details the manufacturing process and features of solenoid valves produced by Regis, highlighting their importance in the company's history and technological advancements. Regis has a strong reputation, significant capital investment, and full self-production capabilities, particularly in air suspension systems for the automotive industry. The document also outlines the technical specifications and the machinery used in the production process, emphasizing the precision and customization available for their products.

1. Process Presentation

2. Summary
Solenoid valve play the most important role in Regis.
It is the first products we sold to USA in history;
The first patent certificate is on valve;
The products get the most capital allocation;
Strongest R&D ability;
100% Kits self-production;
Got the high reputation from it;
2012- Enter into car accessory industry. Be the sole provider
for air suspension system.

3. Directional Family

4. Solenoid Family

5. Air suspension System

6. Directional Valve Showroom

7. Process Introduction
1.1. Inter-structure

8. Process Introduction
1.2 Coils
Use superior thermoplastic/thermosetting plastic like PA,PBT,PET,BMC etc.
Use UL-Certified high quality enamel-insulated wires.
Use soft magnetic materials of low coercive force and high conductivity.
The insulation class covers Class B,F,H
The protection class reaches IP65
It can be customized.
1.2.1. Feature

9. Process Introduction
1.2 .2 Coil manufacturing
①We bought the fifth generation coil winding machines in 2009. It is the
most advanced machines in China.
② Easy operation, it is only need worker to fetch – feed , all other steps can
be done by machines. The Max. speed is 24000r/min
③CNC control, Precision shift of the guide needle can be 0.01mm
Rolls no. precision can be controlled in 1 %

10. Process Introduction
1.2 .3 Technology of Insulated case
① Coil Structure
② Material: Coil Bone material : PET Insulate : PBT+30%GF or PA66+30%GF
③ Injection Mould.
1.2.3.1 thermoplastic plastic
1.2.3.2 thermosetting plastic
① Coil Structure
② Material: WH-P3
③ Injection Mould.
1.2.3.3 BMC plastic
1.2.3.4 Equipment

11. Process Introduction
1.2 .3 Technology of Insulated case
1.2.3.4 Equipment
Temperature of Material barrel:
Set : 20 – 40 ℃
Sending : 20 – 40 ℃
Injection : 60 – 80 ℃
Pressure : 4 – 10 Mpa
Mould temperature : 125 - 160 ℃
Solidify : 25 - 60s

12. Process Introduction
1.3 Pilot Head
① The static / movable core is made by rustproof and corrosion-resistant
material with high magnet conductivity, and it is also durable and quick.
② The plunger tube is made by H62 Copper or SS304,with the thickness 0.25-
2.5mm
The seat of plunger is made by H59 Copper or SS304.
③ The spring is made by S.S. wire, which has good performance of pressure
and restore.
1.3.1. Feature
Key words : Static core / Movable
core / Plunger tube / Spring

13. Process Introduction
Key words : Static core / Movable
core / Plunger tube / Spring
Key words : V Series 110V,210V,310V,410V Pilot Head

14. Process Introduction
1.4 Valve Body
Inner Port machining :
First Machine inner port - Cut grooving – Second time machine inner port - rounding
chamfer Ra=0.2um.
Outer Port and thread machining : Made by CNC Center. It can machine 64Pcs at one
time.
1.4.1. Procedure

15. Process Introduction
1.4 Valve Body

16. Process Introduction
1.4 Valve Body

17. Process Introduction
1.4 Valve Body

18. Process Introduction
1.4 Valve Body

19. Process Introduction
1.4 Valve Body

20. Process Introduction
1.4 Valve Body

21. Process Introduction
1.4 Valve Body
Inner Port machining :
First Machine inner port - Cut grooving – Second time machine inner port - rounding
chamfer Ra=0.2um.
Outer Port and thread machining : Made by CNC Machining Center.
1.4.2. Procedure

22. Process Introduction
1.4 Valve Body

23. Process Introduction
1.4 Valve Body

24. Process Introduction
1.4 Valve Body

25. Process Introduction
1.4ValveBody

26. Process Introduction
Equipment:
Numerical control grinder : 38 Set
CNC Machining Center : 9 Set
Spool Machining center : 5 Set
1.4.3. Machining Equipment

27. Process Introduction
Equipment:
Numerical control grinder : 38 Set
CNC Machining Center : 9 Set
Spool Machining center : 5 Set
1.4.3. Machining Equipment

28. Process Introduction
1.5 Spool
Feed material - Axis machining – Rounding
chamfer - Oxidization – Warehouse
Concentricity =0.01.
Tolerance=0.02
1.5.1. Procedure

29. Process Introduction
1.6 Testing Line

30. Process Introduction
1.7 Composing room

31. Process Introduction
1.7 Composing room

32. Process Introduction
1.7Composingroom

33. Process Introduction
1.7MeetingRoom

34. Process Introduction
1.8 Package

35. Process Introduction
1.8 Package

36. Process Introduction
1.8 Package

37. 2.The Support
1/ Exhibition Support
2/ Advertisement
3/ New Products
4/ Sales promotion
5/ Web support

38. Warmly welcome you to be one part of REGIS Family !
THANK YOU !!