RA TechED 2019 - CL02 - Integrated Architecture System Software What's New

Integrated Architecture®
System Software – What’s
New?
XX • XX • XXXX

x
Smart.
Automation system with
intelligence that just works.
Productive.
Simple integrated development resulting in improved
real-time operations and expedited maintenance.
Secure.
End-to-end security.
IntegratedArchitectureA HIGH PERFORMANCE ARCHITECTURE
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC | TechEd | #ROKLive | Copyright ©2019 Rockwell Automation, Inc. 4
Agenda
Software
At-a-Glance
Studio 5000®
Updates
Digital
Engineering
Additional
Software
Updates
Looking Ahead
1 2 3
4 5

Architect
Logix Designer
Enables Simplified System Design and Data Exchange
Collaborative System Programing and Configuration
View Designer
Application Code
Manager
Highly Integrated HMI with Logix
Studio 5000®
Logix Emulate™
System Reuse and Quickly Build Projects
Virtual Design and Operator Training Systems
Simulation Interface Connect Logic to Simulation Models

FactoryTalk®
Policy
Manager
Simulation
Interface
ControlFLASH Plus™
Emulate3D
AcquisitionFactoryTalk® Linx
Recent Timeline
<2018 2018 2019
Logix Tag Based Alarming
Drive Safety Instructions
Logix Designer UI Modernized
Structured Text Editor Modernized
Data Exchange with CAD Packages
64 Bit Math, Extended Data Types
Alarm Set Operation
FBD Functions
PhaseManager™ Support: L8
View Designer: Multi Controller
V21: Studio 5000® Launch
V24: Program Parameters Introduced
V27: View Designer Launch
V27: ACM Launch
V28: L8 Controller Launch
V30: License Based Content Protection
<v31 LD v32LD v31
5480 Controller

Architect®
Lay out &
Configure System
Manage &
View Projects
Enhanced
Data Exchange
3RD PARTY APPLICATIONS

• Current organizational structure is project
based
• A project is represented for each server, panel,
and controller on the layout
EXPLORER
• Devices supported include ControlLogix®,
CompactLogix™, PowerFlex®, Kinetix®,
Stratix®, POINT I/O™, FLEX™ I/O, and
PanelView™ Plus.
• PC-based product support includes
FactoryTalk® View SE and ME, FactoryTalk®
Alarms and Events, and FactoryTalk® Linx.
DEVICES
• Rockwell Automation® Library of Process
Objects bundled into Studio 5000 Architect®
• Contains HMI and control application content
APPLICATION CONTENT
Displays all hardware devices
in project and connects
networking relationships
between devices
Configure run-time communication in FactoryTalk®
Linx between HMI and control layer
Architect®

AutomationML
Studio 5000® and ePlan P8 have
adopted the AML file format for
data exchange to external software
who expect this standard.
Exchange Data Directly
Logix Designer v32 now supports
native bidirectional data exchange
to ePlan P8.
Jump start drawings by importing
PLC and device information from
your Logix Program or vice versa
– Populate your I/O tree based on
what’s already been drawn.
Open & Scalable
XML based format that is scalable
and open while still being
standardized in IEC 62714

Give drawings and Logix programs a head start.
Create or draw objects once and share it across your tool chain.
Studio 5000®
EPLAN

Architect®
• Data Exchange topology support
• Import eCAD package data
and start working with an
improved, simplified network
topology.
• Quickly see connection
relationships and eliminate
unnecessary rework arranging
network drawings.
Simplified Canvas
Version 4.0 Launch

Logix Designer application
Single Programming Environment for ALL
Logix Controllers
• Focused on delivering automation productivity,
ease of use, and simplified workflows.
COLLABORTIVE DEVELOPMENT
• Supports comprehensive design and
maintenance of the automation control system.
ONE DESIGN ENVIRONMENT FOR ALL DISCIPLINES
Online & offline configuration,
editing, and troubleshooting
Multi-language support for
Ladder, Structured Text,
Sequential Function Chart,
Function BlockMulti-discipline control including
discrete, motion, drives safety,
and process

Version 32 Summary
Studio 5000 Logix Designer®
What’s New?
Extended Data Types
(64-Bit Math)
Tag-based Alarm Enhancements
New FBD Functions
Productivity Enhancements
PhaseManager™ Support

Overview
Now use new extended data types to calculate
more precise or larger values for use in your
calculations.
Benefits
• Calculate more precise values in your
calculations with higher resolution
• More flexibility to comply with open/third-party
communications standards. For example, HART
Extended Data Types
64-Bit Math
Boolean BOOL
Short Integer SINT
Integer INT
Double Integer DINT
Real Number REAL
Unsigned Short Integer USINT
Unsigned Double Integer UDINT
Unsigned Integer UINT
Unsigned Long Integer ULINT
Long Real Number LREAL
Long Integer LINT
Supported in Bulletin 5580, 5480, and 5380 Controllers Only

Logix Tag Based Alarms
Recap V31: New Alarming Capabilities
Overview
Version 31 of Logix Designer now includes Logix Tag-Based Alarming.
Alarms can now be defined on “tags” or “structures” in the controller with
periodic evaluation.
Benefits
• No need to add an instruction; simplified design workflows inside
Studio 5000 Logix Designer® application
• No addition programming required – alarms automatically sent to
FactoryTalk® Alarms and Events
• New alarm manager provides one place to configure
• Small memory footprint – great for applications that have high alarm
counts
• Alarm definitions allow for increased modularity
• Supports bulk generation of alarms via XML import/export
Supported in 5580, 5480, and 5380 Controllers Only
Linx™
Alarms & Events

Alarm Library Management
V32: Troubleshooting and Diagnostic Enhancements
Notice that tag “PV_XIC500”
has five alarms
Tag Browser
View alarm count on per-tag basis
Alarm Manager
View status of each alarm in real time

Alarm Library Management
Alarm Set Operation (ASO): Issues a specific operation to all alarm conditions in a set
Acknowledge Reset Enable Disable
Unshelve Suppress Unsuppress ResetAlarmCount

Function Block Functions
Before
After
Overview
Simpler function block construction mitigates how much
configuration is needed, lowering overall design times
Benefits
 Faster troubleshooting with simpler user interface
 Drag and drop functions available without
additional configuration
 Increased function performance leads to lower
controller utilizations
 New functions to replace existing instructions
 Smaller visual footprint
 No backing tag
 More intuitive symbol-based functions
 Compare/Compute/Boolean Logic Instructions

PhaseManager™ Support
Use Phase Instructions in High Performance Architecture
Previously Phase Instructions only available for CompactLogix 5370,
Compact GuardLogix® 5370, ControlLogix® 5570 and GuardLogix 5570
controllers.
PhaseManager™ supported in 8-Series Controllers
V32 Logix Designer

Online Editing
User-Defined Data Type
• Design UDT with excess memory
• Rename unused members
while editing online
• Download not required
Tags on Scan
• Rename tags that are
being trended by:
• Logix Designer application
• FactoryTalk® Linx software
• PanelView™ 5000 HMI
Controller Organizer
Trend Management: Multi-selection
• Copy/Cut/Paste
• Delete
• Export/Import
Nested Delete
• Edit I/O Trees simply by deleting nested groups

• New design editor focused on ease of use
• Scalable vector graphics automatically adjust
objects and screens to any terminal size
• Create custom, reusable add-on graphics to
more efficiently build your applications
INTUITIVE DESIGN
• Logix-based alarms are automatically
available on the PanelView™ 5500
• Logix tag extended property support helps
develop richer content
ENHANCED INTEGRATION WITH Logix
Searchable toolbox for
all project elements
Property pane to
configure objects
Tag browser to search
and select Logix tags
Graphics explorer to
find and select elements
View Designer

V5.0 RELEASE
SUMMARY
Expanded Controller Support
Logix Tag-based Alarm
Support
View Designer

Expanded Controllers Support
Support up to four controllers in a
View Designer project
 PanelView™ 5510 terminal can now support larger, more complex
projects
 PanelView™ 5310 terminal only supports a single controller for
smaller projects
 ControlLogix® and CompactLogix™ controllers supported
Project Properties: create up to four
controller reference cards
 See online status of all four controllers
 Controller status icon on system banner indicates if any controller
has a problem

Logix Tag-based Alarms
Support tag-based alarms first introduced in Logix Designer V31
Any mix of up to 1000 tag-based and instruction-based alarms from each controller are supported
Both instruction-based and tag-based alarms appear in the alarm summary and alarm manager and are
included in the alarm count rollups

Drag & Drop Content
 Automatically instantiates an Image,
Add-On Graphic, or PDF Viewer
Auto Logoff Settings
 Specify time-out duration and
accessibility on logoff.
Inline Editing
 Single Click to edit names in
Project Explorer

Studio 5000® Application Code
Manager

Application Code Manager
• Combine control, visualization, and alarm
management into one library object
• Manage versions of objects centrally.
PUBLISH LIBRARY OBJECTS
• Generate your standardized application code
in bulk
• Tool manages the object dependencies per the
librarian’s rules
• Leverage pre-created libraries of objects
BUILD APPLICATIONS
• Library Designer is integrated into Studio 5000
Logix Designer®
• Easily share and manage common objects
DESIGN LIBRARY OBJECTS
• Configure the library object instance
• No programming needed
• Export to Excel for bulk configuration
Leverage Rockwell Automation
libraries for easy project
creation,
or create your own

Studio 5000® Application Code Manager
Auto create content via Library Links
 Ability to create a parent level object (i.e. Tank) that has a number of children (i.e. Valves) configured via library links
(i.e. Inlet Valve, Outlet Valve, Recirculation Valve, etc.)
 All valves get automatically created with the “Tank” via the library links
 Benefit is only have one Valve object definition that can be used multiple times in other higher level library objects
Extend the ACM Command Line Console
 Support Create Project, Add Controller, Add Objects and Delete Project
Library Artifacts
 Ability to add additional artifacts with a given library object, i.e. FactoryTalk View Global Objects required for a
Faceplate, user documentation, etc.
 Artifacts get created with the library object
Object Version Management
 Indicate a higher version of an object is available in the library (actually v2.22)
Support Logix Tag Based Alarms

Studio 5000® Application Code Manager
Libraries Provided by Rockwell Automation
Process Library
PCDC search “Process Library”
Machine Builder Libraries
PCDC search “Machine Builder Libraries”

Digital Engineering
Studio 5000® Logix Emulate™
Studio 5000® Simulation Interface

Machine
Prototyping
Throughput
Analysis
Virtual
Commissioning
Operator Training
Systems
Easily design and build
next generation machines
with confidence
Optimize throughput with
real-time 3D simulation of
dynamic processes
Digital Design Overview
Design, test, validate, &
commission machines
before they go into service
Reduce risk by training
workforce in a safe, virtual
environment

Digital Engineering
Ecosystem
Emulated
Controller
Physical
Controller
Mechanical CAD (mCAD)
Studio 5000 environment
Interface supplied by Rockwell Automation®
3D Simulation Software
Operator Training SoftwareElectrical CAD (eCAD)
Advanced Mathematical Modeling Software

Digital Engineering
Operator Training Systems
Emulated
Controller
Physical
Controller
Studio 5000 Software
Operator Training Software

Emulate
• Design, test, validate and commission
production machines long before they are ever
put into service
VIRTUAL COMMISSIONING
• Easily design and build next generation
machines with confidence
• Enables teams to innovate and optimize
MACHINE PROTOTYPING
• Optimize throughput with simple, real-time 3D
simulation of complex dynamic processes
THROUGHPUT ANALYSIS
• Reduce risk and improve operations by
training workforce in a safe, virtual
environment
OPERATOR TRAINING SYSTEMS
Provides advanced
debugging to support code
validation and virtual
commissioning
Simulation of an industrial
process interacting with a
Studio 5000® Logix
Emulate™ controller
Run and test application code
without physical controllers
and Input/Output (I/O)

Digital Engineering
CAD Package Tool Chain
Emulated
Controller
Physical
Controller
Electrical CAD (eCAD)

Connectivity to support digital design and parallel development
Studio 5000® environment data exchange
Architect
Logix
Designer

AutomationML
Studio 5000® and ePlan P8 have
adopted the AML file format for
data exchange to external software
who expect this standard.
Exchange Data Directly
Logix Designer v32 now supports
native bidirectional data exchange
to ePlan P8.
Open & Scalable
XML based format that is scalable
and open while still being
standardized in IEC 62714

Data Adapter
Exchange Data between AutoCAD
Electrical and Studio 5000® using
the Studio 5000® Data Adaptor.
Create It Once
System or Program Level
Share data with AutoCAD at the
system level with Studio 5000
Architect® or at the program level
with Studio 5000 Logix Designer®.

Digital Engineering
Ecosystem
Emulated
Controller
Physical
Controller

Simulation
Bring computer-based mechanical models to life by assigning kinetic and physic
attributes across your model.
Controls Testing
Link your Logix code to your dynamic digital model. Test your PLC program
throughout your design process, not after.
Virtual Commissioning
See your system operating before the commissioning timeline starts.
Understand troublesome areas before you miss your deadline.

Digital Engineering
Ecosystem
Emulated
Controller
Physical
Controller

Studio 5000® Simulation Interface
New Connectivity to Support Smart Machines and Digital Design
Overview
 The Studio 5000® Simulation Interface provides connectivity
between controllers, physical or emulated, and simulation
modeling tools.
Benefits
 Functional Mock-up Interface (FMI) is a tool-independent
standard to support both model exchange and co-simulation
of dynamic models using a combination of xml-files and
compiled C-code
• Design smart, system-aware, self-adaptive machines
• Easily design and build next generation machines with
confidence
• Design, test, validate & commission machines before they
are put into service
Linx™
Simulation Interface
High-Speed Interface
NEW

Digital Engineering
Ecosystem
Emulated
Controller
Physical
Controller
Operator Training SoftwareElectrical CAD (eCAD)

FactoryTalk® Policy Manager
Secure communications with EtherNet/IP
 Authentication – Helps prevent unauthorized devices from
establishing connections
 Integrity – Helps help prevent tampering or modification of
communications
 Confidentiality – Helps prevent snooping or disclosure of data
Notable features:
 System management
Easily create and deploy security policies to many devices, all at once
 Micro-segmentation
Segment your automation application into smaller cell/zones.
 Device-based firewall
Enable/disable available ports/protocols of devices (ie./ HTTP/HTTPS)
 Initial Key Products
FactoryTalk® Linx, 5580 Controllers, 1756-EN4TR, Kinetix® 5700 and
PowerFlex® 755T
 Legacy Systems Support
Whitelisting – authorize specific communications based on IP address
Retrofit 1756 based systems with the new 1756-EN4TR
FactoryTalk®
Policy Manager
PC Communications
with EtherNet/IP
(FactoryTalk® Linx)
Device Communications
With EtherNet/IP
(CIP Security Enabled)
System Components
Security Admin
Available July 2019
Administer CIP Security for device to device comms.
NEW

Improved Productivity, Usability and Scalability
Overview
• New generation firmware update tool with a modern and
simple UI for better firmware management
• Allows for multiple devices flash operations
• Firmware revisions favorites support
• Leverages FactoryTalk® Linx (free of charge)
Benefits
• Improves productivity by allowing shorter time to update
multiple devices
• Easily apply firmware standards
• Can coexist with ControlFLASH™ and RSLinx® Classic

Overview
• Integration with Product Compatibility Download Center for
firmware downloads, release notes, important notices and
lifecycle status.
• Flashing Micro810®and Micro820® over USB is supported
when using FactoryTalk® Linx (V6.10.00 and higher)
• Install available with and without FactoryTalk® Services
Platform and FactoryTalk® Linx
• Available Now
Benefits
• Easier firmware lifecycle management
• Improved productivity and ease-of-use
• Can coexist with existing ControlFLASH™ and RSLinx®
Classic
Lifecycle status
Release notes
Add new revisions
Important notice
Select revision on PCDC
V2.00 Launch

Looking Ahead
V32 V33
2020
V34
S E C U R I T Y
D I G I T A L D E S I G N
P R O C E S S A P P L I C A T I O N S
P R O D U C T I V I T Y
IP Protection
Studio 5000®
Logix Emulate™
Data Exchange
ACM 3.0
ControlFLASH
Plus™
FactoryTalk®
Policy Manager
Emulate 3D
CIP Security
Simulation
Interface
Next Gen Emulate*
L8 Redundancy*

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