Yokogawa Centum-VP-Engneering-Course.pptx

Yokogawa Vietnam Company Ltd.
Training Center
Yokogawa Electric Corporation

Schedule for the day:
Training Center 2
Session Starts: 9:00 – 10:30 am
Tea Break: 10:30 – 10:45 am
Lunch: 12:00 – 1:00 pm
Session Resume: 1:00 – 3:00 pm
Tea Break: 3:00 – 3:15 pm
Sessions Ends: 5:00 pm
CENTUM VP
Engineering Course
T
rainer:
Email: @vn.yokogawa.com

Course Contents
Day 1
Centum VP System specifications
Project Creation/Attribution Utility
Project Common Definition
FCS Configuration
I/O Module Configuration
Software Switches Configuration
Message Configuration
Control Drawing Builder
Day 2
Day 3
Regulatory Control Function
Sequence Control Function
Training Center 3
Day 4
HIS Configuration
Window Configuration
Day 5
Graphic Builder

What is CENTUM VP
Training Center 4
CENTUM VP is the integrated production control system to achieve the
safe, reliable, and optimum plant operation for various industries

Dual redundant Token-passing bus for our DCS since 1975 as
reliable & robust control bus
COPS
F-Bus
250 KBPS
Dual
Redundant
Token Pass
1MBPS
Dual
Redundant
Token Pass
HF-Bus
EOPS
CFCS EFCD
PFCS
LFCS KFCS
COPS2
COPSV
CFCS2 CFCD2
CFFS
ABC
ICS
10 MBPS
Dual
Redundant
Token Pass
V net
HIS
AVR
FFCS
HIS
HIS
Vnet/IP
1975
CENTUM
1983
CENTUM V
1988
CENTUM-XL
ENGS
1998
CENTUM CS 3000
2001 2005
CENTUM CS 3000 R3
1993
CENTUM CS
EWS PICS
FFCS
1Gbps
Dual
Redundant
2008 2011
CENTUM VP CENTUM VP R5
NFCS
• CENTUM series has been keeping the operation continuity
and the application compatibility for customers to use the
CENTUM continuously for a long term.
• 20,000 + systems have been installed worldwide
Training Center 5
35 years History and the continuity

Yokogawa DCS Evolution
Training Center 6

Centum Capacity
Training Center 7
System Centum VP
Max. no. of tags 100 000 (When using LHS4000, up to
1,000,000 per system)
Max. no. of stations 256
Max. no. of domains 16
Max. no. of stations per
domain
64 (HIS (16) , FCS, BCV, CGW)
HIS : Human Interface Station
FCS : Field Control Station
BCV : Bus Converter
CGW : Communication Gateway

CENTUM VP System Configuration - Overview
Operator Station (HIS)
Field Network
Dual Redundant Vnet/IP
Real-time Control Network Sub system gateway
FCS
Open Display
Style Console
HIS
Enclosed Display
Style Console
HIS
Client PC
Safety Instrumented
System Controller
ESD / F&G
ProSafe-RS
SENG
and/or ENG
Desktop type TSE server
HIS
ProSafe-RS
SCS
Unified Gateway
Station (UGS)
Ethernet Plant Information
Management System
OPC server Exaquantum
Exaopc
3rd party wireless gateway
3rd party
Sub systems
STARDOM
-Vnet/IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-Exaquantum : Plant information management system
Asset management
station
for FF/HART devices
PRM
Training Center 8

System Specification
Centum VPIntegration Highlights
ABC-H
HF-Bus
CENTUM-XL
LFCS PFCS KFCS FFCS Pro-SAFE
Console Open HIS
EWS APCS SOE GSGW
HIS-TS
Training Center 9
Web Server
VnetIP
router
Conventional Analog
Digital IOs
Fieldbus
Subsystems
Safety Loop
Ethernet
Vnet

CENTUM VP VNET/IP System Components
Training Center 10

Plant Resource Manager (1)
Training Center 11
Plant Resource Manager (PRM) is designed to improve the efficiency
of the management and maintenance of field devices, that were
registered and assigned to plant hierarchy.
Also, it automatically creates management documents on devices so
that they can be managed electronically. It can also access devices with
a field communication function such as devices
FOUNDA
TION fieldbus, manage device parameters,
that support
and execute
device adjustment and diagnosis available with devices and so forth.

PRM Configuration
Training Center 12

PRM Configuration
Training Center 13

d
Features :
 Various types of the operation views are prepared
– Graphic, Trend graph, Overview, Tuning etc.
 One-touch operation for related information
– Alarm dialog, trend graph, Graphics, and faceplates
can be called up from each other based on the relate
tag without engineering
Ex. Click alarm message then the related faceplate is shown
 Large Capacity
– Max. No. of Tags: 1,000,000 per system
– Max. Graphic Displays: 4,000 per HIS
– Real-time trend Points: 3,328 per HIS
 Various types of operation environment
are available
– Single, dual, Quad LCD are available.
– Wide monitor is also available.
– Mouse operation
– Operation keyboard and touch screen are also
available
 Real-time Alarm Management View
Training Center 14
HIS: Human Interface Station

Solid Style
Console
 HIS works on the latest Microsoft Windows OS platform
Windows 7 64bit, VISTA, and 2008 server
 Three types of hardware can be chosen
Desktop, Solid Style Console and Open Style Console
 Various Operation Styles
Mouse/Operation Keyboard/Touch panel
Single, Dual and Quad-monitor are available
Open Style
Console
Desktop
Type
Training Center 15
HIS Hardware

New Screen Design
Training Center 16

Examples of Frames and Pop-Up Window
Browser
Bar
Frame = An element of Container Window
System Message Banner
Pop-Up Window
Training Center 17

System Specification
Engineering PC (ENG)
Training Center 18

EWS
Engineering PC (ENG)
Training Center 19

 Flat membrane type dedicated keyboard
 Various functions for adequate operation
– Security key
– Authorized operator
– System engineer
– Alphanumeric buttons
– Process control and plant monitoring
– Special window call buttons
grouped by function
– User-definable function buttons
Training Center 20
Operation Keyboard Features

Field Control System
KFCS/KFCS2
(Standard/Enhanced)
FIO
Training Center 21
LFCS/LFCS2
(Standard/Enhanced) RIO
PFCS
(Compact) RIO
FFCS
(Compact) FIO
I. Process Control Functions
The FCS is the controller that executes control strategy and computation to control
the plant
Four Types of FCS to choose from, for Flexible System Configuration: FIO, FCS for
RIO, Compact FCS for FIO, and Compact FCS for RIO, according to your
application requirements, for system expansion or replacement.

Training Center 22

Training Center 23

FCS (Field Control Station)
Address setting on the backside of the
FCS (CPU card)
Training Center 24

Setting Domain Number
Training Center 25

Setting Station Number
Training Center 26

Dual Vnet/IP
Dual ER bus
Dual CPU module
Dual Vnet/IP
Dual Power
All data are equalized in real time without
affecting the control communication among
all HIS’s
Dual Power
Dual ESB/ER bus
Dual I/O modules
Analog, Digital, Fieldbus, Serial
Redundant Configuration of CENTUM VP
Training Center 27

 Both CPU modules are processing independently, so CENTUM achieves
real bumpless switchover (For Redundancy purpose)
 Apair of CPU chips is on each
CPU module
– Each CPU is processing
independently
• This is not
for redundancy purpose
 Result checking
– Processed results of CPUs are
every time compared each other
– If the results are not congruous,
control switches to the stand-by
module (To avoid the effect of
transient error)
Vnet/IP
I/F
Power card Power card
Coupler Coupler
Vnet/IP
Comparator
IO bus
I/F
IO bus
I/F
CPU 1
CPU 2
CPU 1
CPU 2
Comparator
PIO I/F
PIO I/F
PIO I/F
PIO I/F
Vnet/IP
I/F
CPU module
Main
memory
with
ECC
CPU module
Main
memory
with
ECC
Training Center 28
Pair & Spare CPU Architecture
I/O bus
Error-Correcting Code repairs transient bit inversion errors

Control Network (Vnet/IP)
 Vnet/IP is the control network that incorporates general communication
function without losing highly reliable, real-time, and stable communication
– High reliability and real-time capability of Vnet are succeeded
– Open communication capability is incorporated
 1G bps Ethernet based control network
– 100 Mbps is also available
 Being published by IEC as industrial communication standard PAS
(IEC/PAS 62405/Ed.1) PAS: Publicly Available Specification
Open
Real-
time
Reliable
Training Center 29

Vnet/IP Specifications
Training Center 30
 General specifications
– Topology: Star topology
– Transmission speed: 1 Gbps for Yokogawa hardware, 100 Mbps for
general Ethernet equipment
– Access control: Full duplex
– Scale: 64 stations/domain
– Configuration: Redundant
– Control communication: Functionally compatible with Vnet
– Open communication: TCP/IP
– Network equipment: Commercially available switching hubs and
routers (Layer 2 switches and Layer 3 switches)
– Cables: CAT5e or higher UTP cables or single-mode fiber optic cables

Vnet/IP Network Configuration
Field network
OPC Server
Plant Asset
Management
HMI
Controller
ENG
Vnet
Router ProSafe-RS
Vnet
System
Third
party
system
Interface
OPC Server
Controller
Field network
ProSafe-RS
ENG HMI Plant Asset
Management
Domain1
Training Center 31
Domain2

OPC
Open Vnet
HIS/ENG
Open Vnet
HIS
Open Vnet
PIMS
Open
3rd Pty Appl.
Open
FCS
Vnet
PLC
Open
Field Eye
Server
Open
GSGW
Vnet Open
Vnet/IP – 1 Gbps Control Network
Training Center 32
LAN2 cable
Open Communication (TCP/IP)
Control Communication (Vnet Protocol)
Control Communication (Vnet Protocol)
LAN1 cable

Vnet/IP Features (bandwidth partitioning Control)
In case of errors in
BUS 1, control is
shrift to BUS 2
1
GBps
Bandwidth
Training Center 33

Control Network
Training Center 34

IP addressing Vnet/IP
HISDDSS
Vnet: 172.16. DD.SS
VnetOpen: 192.168.[128+DD]. [SSx2]
DD = Domain Number
SS = Station Number
HIS0156
Training Center 35
Domain 1
Station 56
NetworkAddress:
Vnet: 172.16. 1.56
Open: 192.168.129.112
HIS0324 Domain 3
Station 24
NetworkAddress:
Vnet: 172.16. 3.24
Open: 192.168.131.48
HIS0234 Domain 2
Station 34
NetworkAddress:
Vnet: 172.16. 2.34
Open: 192.168.130.68
AlternateAddressing for VnetOpen: 192.168.[128+DD]. [128+DD+SS]

Cables
Training Center 36
Connection Cable Standard Transmission Rate Max Distance
Between stations
&L2 Switch
1000BASE-T 1GBps 100m
Between L2
Switches
1000BASE-LX 1GBps 5km
Between L2- & L3
Switches
1000BASE-LX 1GBps 5km
Use a CAT5e (enhanced category 5) or higher UTP (Unshielded Twisted Pair) cable
for 1000BASE-T. It is required that the number of layer 2 switches be increased or
the maximum distances be expanded by fiber cabling according to the system
configuration or equipment installation location

I/O Node
Node
Training Center 37
The Node is a signal processing devices
that convert process input/output signals
to or from the field equipment and
transmit them to the field control unit.

I/O Nodes
 Up to 13 I/O nodes can be connected per FCS (EC402)
One I/O node has 8 I/O module slots
I/O nodes are connected by the remote I/O bus (ESB Bus)
– Up to 10 m from the FCS CPU node to the end of the I/O node if electric
cables are used as the ESB bus
– Up to 50 km in case of optical cables as the ESB bus
Max 9 I/O nodes/Line
Total Max 13 I/O nodes
(without CPU node)
Training Center 38

Eight FIO slots
EC401 ESB bus coupler(Note)
CP401 CPU module
AIP504 VnetIP coupler (10BASE2 VnetIP cable is used.)
Note: Two I/O slots are to be used for NIU extension.
Detachable
bottom unit
Power supply unit
Centum VP Compact type
System Specification (FFCS)
Training Center 39

Operating system: Windows XP, Service Pack 3, Windows 7 64Bits
Training Center 40
Processor:
Color pallet :
Memory :
Memory :
PCI/Express Slot:
Ethernet port
Intel Core 2 Duo
Above High color (65536). With at least 8MB of VRAM,
16000000 colors can be specified.
2 GB or more RAM
80GB HDD (recommended minimum)
CRT or LCD (21” min recommended)
Video memory (512 MB minimum)
Vnet/IP card (VF701/VI701/VI702)
LAN connection (for Vnet only)
HW/SW Requirement: Software

Test Function
Target Test
ooo
The Test function allows combination of monitoring/operation and
control functions to be tested before being put into operation. The
Engineers use this tool to debug the changes they are about to do.
Virtual Test
Training Center 41

1. Virtual Test Function
It uses an FCS simulator instead of an actual FCS. The FCS simulator
simulates the functions and operation of the FCS and runs under an HIS.
ooo
Virtual Test
FCS simulator
Operation and monitoring
Function
HIS01XX
Training Center 42
FCS01XX
Types of Test Function

2. Target Test
It uses an actual FCS. When there are no I/O modules and I/O test devices, an FCS
input and output can be simulated by using the I/O Disconnect and Wiring
Functions. These use actual HIS and FCS for the test.
ooo
Tag01
PID
Training Center 43
I/O simulator
HIS01XX
FCS01XX
Types of Test Function

Engineering Work Flow
Specification Review
Review the I/O list, process control methods
and necessary hardware.
Basic Design
Using organized and structured windows to
realize the desired control functions
(regulatory control, sequence control and unit
supervision) and the operation and monitoring
functions.
Training Center 44
Detailed Design
Design detailed items (program configuration,
creation of data list) for the regulatory control,
sequence control, unit supervision and the
operation and monitoring windows according
to the basic design.

System Generation
Construct a system using various builders
based on the basic design and detailed design.
Unit Test
Check the control loop operation as well as the
operation and monitoring windows by using the
virtual test function.
Integration Test
Using the actual FCS, check the overall validity
of functions and execution timings that were
checked individually through the unit test.
Training Center 45

Training Center 46
Start Up
Install and wire the target machine, carry
out test operation and then normal operation.
Maintenance
Back up engineering data, inspect hardware,
etc.
Expansion and Modification
Expand the station, as well as add and
change functions.
Review the I/O list, process control methods
and necessary hardware.

Project Creation
1. Start System View
Start  Programs  YOKOGA
W
ACENTUM  System View
Training Center 47

Project Creation
Training Center 48
Start Default Project Creation
When the System View could not identify an existing current or default
project, it will prompt the user to create a default project with the dialog box as
shown below. Click [YES] to create the default project.

Project Creation
Training Center 49
Project Outline
The project information area allows the project creator to enter arbitrary characters.
Enter information on the process and the person in charge of DCS to manage the
project.

Project Creation
Project Property
Project name is an alphanumeric character string less than 8 characters.
The comment within 32 alphanumeric characters or 16 double - byte characters may be
entered as the project description.
Moreover, an alias can be created for a project. An alias of project can be defined with
8 alphanumeric characters.
Training Center 50

Project Creation
Creating an FCS folder
A folder for the first FCS database files is created when the default project is created.
Assign the correct station type and station address as they cannot be modified upon
confirmation.Additional FCS can be created in future for more FCSs.
Training Center 51

Project Creation
Training Center 52
Creating a HIS folder
Afolder for the first HIS database files is created when the default project is created.
Assign the correct station type and station address as they cannot be modified upon
confirmation.Additional HIS can be created in future for more HISs

Project Creation
Training Center 53
Project folders
The project consists of 3 basic folders – Common, FCS and HIS.
Additional FCS, HIS or other stations can be created under the pull down menu.
Select project  Right click on project  Create New  HIS or FCS

Project Creation
Now you have your new project under the name TRAINVP
Subfolders of
your project
Training Center 54

Project’s Attribution Utility
 The Project’s Attribution Utility is an engineering tool that
makes it convenient to register a project created from other
PC, to change a project’s properties or to remove the
registration of a project.
 Before using the Project’s Attribution Utility, check that the
System View is not running. If it is running, the Project
Attribute Change Utility cannot run.
 Only one project can exist as default project or current
project in System View
Training Center 55

Project’s Attribution -Differences
Training Center 56
When any one of the FCS’s created in default project is successfully downloaded,
the attribute changes to a current project.
Default Current User-defined
Created the first time when the
System View starts
Yes - -
Virtual test with the FCS
simulator.
Yes Yes but target test Yes
Can be downloaded to the FCS
of the target system
Yes but off line Yes but on line No
Can be downloaded to HIS. Yes Yes No
Multiple projects can be created
in System View.
No No Yes

C
“
Click
”
Programs
lick “start”
Click “Project’s
Attribution Utility”
Click “YOKOGA
W
ACENTUM”
Training Center 57

Click
Training Center 58
To change theAttribute of a Project
To remove a Project from System View

Training Center 59

Project Common Item Definition
Training Center 60
 Station Configuration Viewer
 Security Builder
 Operation Mark Builder
 Engineering Unit Symbol Builder
 Switch Position Label Builder
 Alarm Builder
 Alarm Priority Builder
 Alarm Processing Table Builder
 System Fixed Status Character String Viewer

From the System View
Training Center 61

Station Configuration Viewer
Training Center 62
The Station Configuration Viewer displays the overview of the station configured
for the project and a print out can be generated. However, modification to the
configuration is not allowed in this viewer

Security Builder
The security policy is set to prevent illegal operations and other problems and
ensuring the safety of the system.
Training Center 63

Security Level
Training Center 64
An attribute called
“Security Level” is
assigned to the
function blocks.
The security policy
is set to prevent
illegal operations
and other problems
and ensuring the
safety of the system

Security Builder – Tag View
Training Center Page.6
OFFUSER
ONUSER
ENGUSER

Security Builder – Window Monitoring
OFFUSER ONUSER ENGUSER
Properties of Function Block FIC100

Security Builder – Window Operation
OFFUSER ONUSER ENGUSER
Users with S3 rights can write data to Block mode,
SV and MV, but users with S2 rights cannot write
data to Block mode, SV and MV.

User Name & User Switching
Training Center 68

Privilege Level
Training Center 69

Automatic User Time-Out
Training Center 70

User Group
Training Center 71
Users group classified into groups based on their operation and monitoring
authorities/Scopes.
The following attributes are assigned to each user group: User group name, Operation
scope, Operation and monitoring scope, Windows scope, Confirmation operation scope,
Messaging scope, Comment

Valid User
Training Center 72
Valid User classified into User name based on their users group of operation and
monitoring authorities/scopes.
Users can be defined to automatic user out time, the users automatically changes to
OFFUSER when automatic user out time elapsed

Tag Label:
Up to 8 single-byte characters can be entered as the text on the label (string).
The operation mark label maybe temporarily changed during the operation on
the HIS Setup window.
Operation Mark Builder
Training Center 73

Operation Mark: Privilege level & Color
Tag Level write access right on
function blocks can be changed
Colors:
The following colors maybe used
on operation Marks and maybe
temporarily changed on the HIS
Setup window.
Training Center 74
Privilege Level:
The privilege level required for a
user to attach/remove the
operation mark.

Engineering Unit Symbol Builder
Up to 256 engineering unit symbols
can be used for one project
Engineering Unit symbols nos. 1-8
cannot be changed or deleted. Default
values are from nos. 9-126
The following symbol cannot be used to
define engineering unit: @, /, (‘),(“),(,) and #
Training Center 75

Alarm Priority Builder - Alarm Action
Training Center 76
The alarm processing
level is defined for
each function block.
The output operation
for each alarm
priority can be
selected.

Alarm Priority Builder - Rewarning

Alarm Processing Table
Alarm Processing Level Numbers:
1- 4 System fixed - High
- Medium - Low
-Alarm Logging
5 – 16 User defined
- High
- Medium
- Low
-Alarm Logging
- ReferenceAlarm
Training Center 78

System-fixed Status Character String Viewer/ Alarms
1- 4 System fixed
5 – 16 User defined
Alarm Status Bit Positions

End of Presentation
THANK YOU
FOR
YOURATTENTION
Training Center 80

Yokogawa Centum-VP-Engneering-Course.pptx

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