The document contains a quality assurance test for employees at Venkateswara Steels with multiple choice questions and answers related to quality control, process improvement tools, metrology, and other manufacturing and quality topics. Murugesan & Karthick from the quality assurance department compiled the test, which was administered on November 12, 2014 and contained over 50 questions.

1. Compiled By : Murugesan & Karthick - QA

2. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA

3. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
A) 0.01 mm
B) 0.10 mm
C) 0.001 mm
D) 1.0 mm
Compiled By : Murugesan & Karthick - QA
Answer : A

4. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
A) 0.001 cm
B) 0.01 mm
C) 0.001 mm
D) 0.01 cm
Compiled By : Murugesan & Karthick - QA
Answer : c

5. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : c
A) 3’
B) 7’
C) 5’
D) 6’

6. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
C) 0.001 cm
Compiled By : Murugesan & Karthick - QA
Answer : B
A) 0.01 cm
B) 0.001 mm
D) 0.01 mm

7. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
C) 0.01 cm
Compiled By : Murugesan & Karthick - QA
Answer : D
A) 1.0 mm
B) 0.1 mm
D) 0.01 mm

8. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
C) 0.10 mm
Compiled By : Murugesan & Karthick - QA
Answer : B
A) 0.01 mm
B) 0.001 mm
D) 1.0 mm

9. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA

10. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : DRAWING

11. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : DESPATCH

12. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : MICROMETER

13. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : FORMING

14. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : SYSTEM

15. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : VERNIER

16. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA

17. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : 2919 2689

18. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : 2919 3365

19. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : 2919 2538

20. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : 2919 2819

21. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : 2919 1107

22. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : 2919 1602

23. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA

24. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : B ) Parato chart
A ) Control chart
B ) Parato chart
C ) Histogram
D ) Check sheet
Q. 1

25. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : B) Flow diagram
A ) Tree diagram
B ) Flow diagram
C ) Histogram
D ) K J diagram
Q. 2

26. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : C) Histogram
Q. 3
A ) Affinity diagram
B ) K J diagram
C ) Histogram
D ) Check sheet

27. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : B) Fish bone
Q. 4
A ) Affinity diagram
B ) Fish bone diagram
C ) Histogram
D ) Check sheet

28. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Products Defects
A | | | | | | 6
B | | 2
C | | | 3
D | | | | | 5
Total 8 3 5 16
Compiled By : Murugesan & Karthick - QA
Fault 1 Fault 2 Fault 3 Total
Answer : D) Check sheet
Q. 5
A ) Affinity diagram
B ) Fish bone diagram
C ) Histogram
D ) Check sheet

29. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
1600
1400
1200
1000
800
600
400
200
Compiled By : Murugesan & Karthick - QA
Answer : B) Scatter diagram
A ) Affinity diagram
B ) Scatter diagram
C ) Histogram
D ) Check sheet
0
0 100 200 300 400 500 600
TEMPERATURE
HARDNESS
Q. 6

30. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA

31. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Process Flow Diagram

32. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : International
Organizational Standardization/
Technical Specification

33. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Statistical Process Control

34. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Cross Functional Team

35. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Significant Characteristics

36. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Parts Per Million

37. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Critical Characteristic's

38. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Process Control

39. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Plan Do Check Act

40. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Design of Experiments

41. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Measurement System Analysis

42. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Sample Inspection Report

43. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : First In First Out

44. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA

45. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Finish to be 0.4-0.8 Ra

46. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Straightness

47. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Position Tolerance

48. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Perpendicularity

49. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Datum
D

50. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Significant Characteristics

51. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA

52. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
C) 20.75
Compiled By : Murugesan & Karthick - QA
Answer : A
A) 20.72
B) 20.70
D) 20.36

53. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Calibration due date

54. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Seiketsu

55. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Single card

56. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : 4

57. Venkateswara Steels
Coimbatore – 641 402
Date : 12.11.2014
Compiled By : Murugesan & Karthick - QA
Answer : Idiot Proof r Mistake