This document contains a quality quiz for operators and inspectors at Venkateswara Steels in Coimbatore, with questions in 5 rounds covering topics like quality tool names, expansions of abbreviations, anagrams to identify quality-related words, general quality questions, and properties of measurement instruments. The quiz was compiled by Murugesan A, who works in quality assurance at Venkateswara Steels.

1. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
Operators & Inspectors -
2013
13.11.2013
Compiled By Murugesan A -
QA

2. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
ROUND - 1
Expand or Abbreviation
Compiled By Murugesan A -
QA

3. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
Compiled By Murugesan A -
QA
1. Expand - F M E
A
Ans : Failure Mode Effects Analysis

4. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
Compiled By Murugesan A -
QA
2. Expand –P D C
A
Ans : Plan Do Check Act

5. Venkateswara Steels - Coimbatore QUALITY QUIZ -
3. Expand –P F D
2013
Compiled By Murugesan A -
QA
Ans : Process Flow
Diagram

6. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
Compiled By Murugesan A -
QA
4. Expand - F F F
Ans : Fit Form Function

7. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
Compiled By Murugesan A -
QA
5. Expand –S O P
Ans : Standard Operating Procedure

8. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
ROUND - 2
Name of the Quality Tools
Compiled By Murugesan A -
QA

9. Venkateswara Steels - Coimbatore QUALITY QUIZ -
1. Name of the Quality Tool
£20
Hand Slip
£16
Visual
2013
£10
MISSED
COMPONENT
£8
Dimn Miss
£6
OPEN CIRCUIT
£3
OTHER
D C B A E F
Ans : Parato Chart
Compiled By Murugesan A -
QA

10. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2. Name of the Quality Tool
2013
Ans : Flow Chart
Compiled By Murugesan A -
QA

11. Venkateswara Steels - Coimbatore QUALITY QUIZ -
3. Name of the Quality Tool
6
5
4
1
2
2013
Possible Causes
PROBLEM
(EFFECT)
Area A Area B
1
2
3
Area C Area D
3
6
5
4
1
2
3
6
5
4
1
2
3
6
5
4
Ans : Cause & Effect
Diagram
Compiled By Murugesan A -
QA

12. Venkateswara Steels - Coimbatore QUALITY QUIZ -
4. Name of the quality tool
1
0
3
4
9
2013
11
8
6
3 3
1 1
12
10
8
6
4
2
0
100 - 109
110 - 119
120 - 129
130 - 139
140 - 149
150 - 159
160 - 169
170 - 179
180 - 189
190 - 199
200 - 209
210 - 219
Frequency
Ans : Histogram
Compiled By Murugesan A -
QA

13. Venkateswara Steels - Coimbatore QUALITY QUIZ -
5. Name of the quality tool
2013
Product Number: 123456 Line Name: Auto1
Product Name: Widgits Process Name: Moulding
3/8 TOTAL
{F}
2/8
{T}
1/8
{W}
31/7
{T}
30/7
{M}
Defective part
Mould Cracked | | | | | | | | | | | | | | | | | | | 21
Fibres | | | | | | | 8
Grit | | | | | | | | | | | | | 14
Pinholes | | | | | | | | 9
Cracks | | 2
Other | | | | | | | 7
TOTAL 13 14 15 11 8 61
Ans : Check Sheet
Compiled By Murugesan A -
QA

14. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
ROUND - 3
RE-ARRANGE THE LETTERS
AND IDENTIFY THE WORD
Compiled By Murugesan A -
QA

15. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
1 O T O P A C N N L R L
Compiled By Murugesan A -
QA
Ans : Control Plan

16. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
2. I S E T O N N P C I
Compiled By Murugesan A -
QA
Ans : Inspection

17. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
3. K A P O K Y O E
Compiled By Murugesan A -
QA
Ans : POKA YOKE

18. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
4. G R N P S I
Compiled By Murugesan A -
QA
Ans : Spring

19. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
5. G I O C L N I
Compiled By Murugesan A -
QA
Ans : Coiling

20. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
ROUND - 4
Compiled By Murugesan A -
QA
General Quality

21. Venkateswara Steels - Coimbatore QUALITY QUIZ -
1. Least Count Of Micrometer
0.01 mm
2013
Compiled By Murugesan A -
QA

22. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2. Least Count Of Vernier
0.02 mm
2013
Compiled By Murugesan A -
QA

23. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
3. Before usage one instrument or gauge
what kind of you check ?
Calibration Due Date
Compiled By Murugesan A -
QA

24. Venkateswara Steels - Coimbatore QUALITY QUIZ -
4. What is mean by POKA YOKE
Mistake Proof
2013
Compiled By Murugesan A -
QA

25. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
5. What is mean by <SC>
Ans : Significant Charecteristics
Compiled By Murugesan A -
QA

26. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
ROUND - 5
Compiled By Murugesan A -
QA

27. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
1. How many type Control Plan Available
1. Prototype 2. Prelaunch 3.
Production
Compiled By Murugesan A -
QA

28. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
2. What is mean by TS
Ans : Technical Specification
Compiled By Murugesan A -
QA

29. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
3. Which material prepared by Vernier
Caliper
a) Brass
b) Iron Steel
c) Stainless Steel
d) Mild Steel
C)
Compiled By Murugesan A -
QA

30. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
4. How Many years valid in ISO / TS 16949
Certificate
a) 5
b) 3
c) 4
d) 7
Ans : B
Compiled By Murugesan A -
QA

31. Venkateswara Steels - Coimbatore QUALITY QUIZ -
2013
5. Ø Symbol representative ?
a) Diameter
b) Inner Diameter
c) Outer Diameter
d) Mean Diameter
Ans : a)
Compiled By Murugesan A -
QA

32. Thank You