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- 1. PRODUCTION PLANNING AND Smartzworld.com 1 jntuworldupdates.org CONTROL (PPC) Smartworld.asia Specworld.in
- 2. PLANNING CONTROL PRODUCTION Smartworld.asia Smartzworld.com 2 jntuworldupdates.org Specworld.in
- 3. Planning+ Control = Productivity Smartzworld.com 3 jntuworldupdates.org Smartworld.asia Specworld.in
- 4. CONTENT Production System Production Planning Items Controlling Items Nature of MRP Smartworld.asia Smartzworld.com 4 jntuworldupdates.org Specworld.in
- 6. PRODUCTION PLANNING AND CONTROL (PPC) PRODUCTION: that transformation of raw materials to finished goods. PLANNING: looks ahead, anticipates possible difficulties and decides in advance as to howthe production, best, be carried out. CONTROL: phase makes sure that the programmed production is constantly maintained. Smartworld.asia Smartzworld.com 6 jntuworldupdates.org Specworld.in
- 7. PRODUCTION SYSTEM System is a whose function is to convert a set of inputs into a set of desired outputs. Smartworld.asia Smartzworld.com 7 jntuworldupdates.org Specworld.in
- 8. PRODUCTION PLANNING Given a specific process planning, process technologies and production conditions predetermine varieties, quantities, qualitiy, and scheduled of products to be produced according to market demand of products.. Smartworld.asia Smartzworld.com 8 jntuworldupdates.org Specworld.in
- 9. And Where we are-----------? Smartzworld.com 9 jntuworldupdates.org Destination ---------------? Smartworld.asia Specworld.in
- 10. TIME DIMENSIONS Long Range Planning; is done annually and focus on a planning horizon greater than oneyear. Medium Range Planning; usually covers a period from 6 months to 18 months, with monthly or sometimes quarterly time increments. Short Range Planning; covers a period fromone day or less to six months, with weekly time increment usually. Smartworld.asia Smartzworld.com 10 jntuworldupdates.org Specworld.in
- 11. PRODUCTION PLANNING PLANNING ROUTING SCHEDULING LOADING Smartworld.asia Smartzworld.com 11 jntuworldupdates.org Specworld.in
- 12. PRODUCTION PLANNING PLANNING That may be defined as the technique of foreseeing every step in a long series ofseperate operations. Each step to be taken at the right time, and in the right place and each operation to be performed in maximum efficiency. Smartworld.asia Smartzworld.com 12 jntuworldupdates.org Specworld.in
- 13. PRODUCTION PLANNING ROUTING Under this operations , their path and sequenceare established. The main aim of routing; determine the best and cheapest sequence of operations and to ensurethat this sequence is strictlyfollowed. Smartworld.asia Smartzworld.com 13 jntuworldupdates.org Specworld.in
- 14. PRODUCTION PLANNING Routing procedure involves following different activities; An analysis of the article to determine whatto make and what to buy To determine the quality and type of material Determining the manufacturing operations and their sequence An analysis of cost of the article Determination of scrap factors Smartworld.asia Smartzworld.com 14 jntuworldupdates.org Specworld.in
- 15. PRODUCTION PLANNING SCHEDULING It mainly concerns with time element and priorities of a job. The pattern of scheduling differs from one jobto another which is explained asbelow: Production Schedule Master Schedule Manufacturing Schedule Smartworld.asia Smartzworld.com 15 jntuworldupdates.org Specworld.in
- 16. PRODUCTION PLANNING LOADING Defined as the relationship between loadand capacity, so as to assign the work for the production. Capacity: the time available for work atwork centres expressed in machine hours or in man hours. Load: to assign work to the capacity availableat particular work centres. It includes the assignment of the work tothe operators at their machines or work places. Smartworld.asia Smartzworld.com 16 jntuworldupdates.org Specworld.in
- 17. PRODUCTION PLANNING Loading determines; who will do the work as routing determines; where and scheduling determines; when it shall be done. Smartworld.asia Smartzworld.com 17 jntuworldupdates.org Specworld.in
- 18. PLANNING PHASE PRIOR PLANNING Forecasting Type, Quantitiy,Quality Product Design Specifications,Bill of Materials Order Writing To undertake a particular job. Smartworld.asia Smartzworld.com 18 jntuworldupdates.org Specworld.in
- 19. PLANNING PHASE ACTIVE PLANNING Process Planning and Routing Economic Process, How to do, Where to Work Materials and Tools Control Requirements, Controls Loading Assignment of Work, Manpower, Machinery Scheduling Time Phase, Sequence of Work Smartworld.asia Smartzworld.com 19 jntuworldupdates.org Specworld.in
- 20. PLANNING PHASE ACTION PHASE Dispatching Ordering to start the working CONTROL PHASE Progress Reporting Data Reporting, Performance Comparison Corrective Phase Expediting, Replanning Smartworld.asia Smartzworld.com 20 jntuworldupdates.org Specworld.in
- 21. PRODUCTION CONTROL DISPATCHING FOLLOWING UP INSPECTION CORRECTIVE Smartworld.asia Smartzworld.com 21 jntuworldupdates.org Specworld.in
- 23. PRODUCTION CONTROL Production control; is the process of planning production in advance of operations, establishing the extract route of each individual item part or assembly, setting, starting and finishing for each important item, assembly the finishing production and releasing the necessary orders as well as initiating thenecessary follow-up to have the smooth function of the enterprise. Smartworld.asia Smartzworld.com 23 jntuworldupdates.org Specworld.in
- 24. PRODUCTION CONTROL DISPATCHING Involves issue of production orders for startingthe operations. Movement of materials to different workstations Movement of tools and fixtures necessary foreach operation Beginning of work on each operation Smartworld.asia Smartzworld.com 24 jntuworldupdates.org Specworld.in
- 25. PRODUCTION CONTROL et DISPATCHING Recording of time and cost involved ineach operation Movement of work from one operation toanother in accordance with the route she Inspecting or supervision of work Smartworld.asia Smartzworld.com 25 jntuworldupdates.org Specworld.in
- 26. PRODUCTION CONTROL FOLLOW UP It includes delays or deviations from the production plans. It helps to reveal detects in routing and scheduling, misunderstanding of orders and instruction, under loading or overloading ofwork. Smartworld.asia Smartzworld.com 26 jntuworldupdates.org Specworld.in
- 27. PRODUCTION CONTROL INSPECTION To ensure the quality of goods. It can berequired as effective agency of production CORRECTIVE MEASURES involve any of those activities of adjusting the route, rescheduling of work changing the workloads, repairs and maintenance of machinery or equipment, control over inventories of thecause of deviation is the poor performance of the employees Smartworld.asia Smartzworld.com 27 jntuworldupdates.org Specworld.in
- 28. MATERIAL REQUIREMENT PLANNING (MRP) PHILOSOPHY MRP- Materials should be expedited when their lack would delay the overall production schedule. AIM of MRP Renawal of products inventory To meet customer orders Smartworld.asia Smartzworld.com 28 jntuworldupdates.org Specworld.in
- 29. FACTORS OF MRP Main Production Plan Product Tree Inventory Situation Folder Performance Report Planned Order Schedule Special Situation Report Smartworld.asia Smartzworld.com 29 jntuworldupdates.org Specworld.in
- 30. Assignments:- 1. What do you understand by Production Planning and Control? Explain the various steps. 2.Explain objectives of PPC. Smartworld.asia Smartzworld.com 30 jntuworldupdates.org Specworld.in
- 31. THANK YOU FOR YOUR LISTENING Smartworld.asia Smartzworld.com 31 jntuworldupdates.org Specworld.in