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PRODUCTION OF LOW COST,
LOW ENERGY, LIGHT WEIGHT BRICKS
FROM RECYCLE PAPER MILL WASTE
GROUP VII
ANANDALEKSHMI B
JESWIN JOHN
PARVATHI G VIJAYAN
SIJU P
NAYANA D
Guided by
DEEPA R
Assistant Professor, CE
MANJU R
Assistant Professor, CE
RPMW
+
CEMENT
=
LOW COST
LOW ENERGY
LIGHT WEIGHT BRICKS
Literature Review
1 Development of bricks
from waste materials :A
review paper
Alla A Shakir
Sivakumar Naganatham
Kamal Nasharudhin
2013 Textile laundry waste
water sludge,
Recycled Harbour
sediments,Baggase
sludge, brewing industry
waste,copper mine waste
Waste materials in bricks
shows positive results in
physical, mechanical
properties and thermal
insulation
Unfired bricks-brick
neither consumes energy
resources nor emits
pollutant gases gives an
economical option to
design the green building
2 Utilization of kraft pulp
production residues in clay
brick production
Ismail Demir
Serhat Baspinar
Mehmet Orhan
2004 Increasing amount of
residue (2.5%,5%,10%)was
mixed with raw clay bricks
Kraft pulp residue utilised
as a pore forming agent,
decreasing the bulk density
Fibrous residue don't
create any problem in
shaping at used addition
levels, no intrusion failure
observed
3 Development of sustainable
construction material using
industrial and agricultural
solid waste: A review of
waste-create bricks
S P Raut et al 2011
Paper processed residues,
Cigarette butts,Flyash-
Lime-Gypsum ,cotton
waste, Lime stone powder
waste, organic residue
Petroleum plant sludge
Compressive strength
obtained 12 times greater
than minimum in IS 1077-
1992
4 Utilisation of waste as a
constituent ingredient for
enhancing thermal
performance of bricks-A
review paper
Ashwin Narendra
Rout,
Christy Pathrose
Gomez
2016 Review of researches
conducted on thermal
properties of bricks from
various waste
Thermal properties is
highly varied by the
micro-structure of the
waste materials added
The RPMW-cement
showed lower thermal
value of 0.3 watts /meter
Kelvin
5 Reuse of recycle paper mill
waste in energy absorbing
light weight bricks
S P Raut et al 2011 Making of RPMW-
cement bricks in varied
proportions
RPMW bricks exhibit a
compressive strength of
9 Mpa, while
conventional clay brick
has 3 Mpa
6 An experimental study on
use of recycle paper mill
waste in light weight bricks
Maneesh Kumar
Ashik Moulana
Venkateshan M
2015 Investigation of use of
recycle paper mill in
RPMW-Flyash-Cement
brick
Compressive strength
obtained 8 Mpa
Fibrous nature gives high
energy absorbing ability
and compressive strength
7 Reuse of cotton and
recycle paper mill waste
as building materials
D Rajput
S P Raut et al
2012 Wastecrete brick with varying
content of cotton waste(CW)
and RPMW
Burnt clay brick -3.10MPa
Fly ash bricks -3.12MPa
RPMW-CW-Cement-22.27MPa
Weight of RPMW brick is half of
conventional clay bricks
8 Utilisation of recycle paper
mill residue and rice husk
ash in production of light
weight bricks
S Raut
R Ralegaonkar
S Mandavgane
2013 Rick husk ash (10-20%)
RPMW (70-80%)
High compressive
strength of 11-15MPa(5
times greater than burnt
clay)
Weight less than 50% of
conventional bricks
9 The use of recycled paper
mill processing residues in
making pores brick with
reduced thermal
conductivity
Mucahit Sutcu,
Sedat Akkurt
2009 RPMW was added up to
30% with clay
Compressive strength =
20MPa
RPMW bricks can be used
as insulation bricks having
reduced thermal
conductivity
10 Stabilised unfired clay bricks
for environmental and
sustainable use
J.E. Oti , J.M.
Kinuthia
2012 An environmental analysis
of brick production
processes indicated that
firing is very energy
intensive.
Emissions from clay brick
production are attributed
to the energy used for
firing kilns.
Conclusion
• RPMW-Cement bricks sustainable substitute for
conventional bricks
• Various performance test in IS code 1077-1992
• Fibrous nature of RPMW contribute to better
thermal insulation, shock absorption, low
weight, low energy
• Compressive strength is proportional to the
fibrous material in brick
• The compressive strength of the RPMW brick is
greater than the conventional clay brick

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PRODUCTION OF BRICKS FROM RECYCLE PAPER MILL WASTE

  • 1. PRODUCTION OF LOW COST, LOW ENERGY, LIGHT WEIGHT BRICKS FROM RECYCLE PAPER MILL WASTE GROUP VII ANANDALEKSHMI B JESWIN JOHN PARVATHI G VIJAYAN SIJU P NAYANA D Guided by DEEPA R Assistant Professor, CE MANJU R Assistant Professor, CE
  • 4. 1 Development of bricks from waste materials :A review paper Alla A Shakir Sivakumar Naganatham Kamal Nasharudhin 2013 Textile laundry waste water sludge, Recycled Harbour sediments,Baggase sludge, brewing industry waste,copper mine waste Waste materials in bricks shows positive results in physical, mechanical properties and thermal insulation Unfired bricks-brick neither consumes energy resources nor emits pollutant gases gives an economical option to design the green building
  • 5. 2 Utilization of kraft pulp production residues in clay brick production Ismail Demir Serhat Baspinar Mehmet Orhan 2004 Increasing amount of residue (2.5%,5%,10%)was mixed with raw clay bricks Kraft pulp residue utilised as a pore forming agent, decreasing the bulk density Fibrous residue don't create any problem in shaping at used addition levels, no intrusion failure observed
  • 6. 3 Development of sustainable construction material using industrial and agricultural solid waste: A review of waste-create bricks S P Raut et al 2011 Paper processed residues, Cigarette butts,Flyash- Lime-Gypsum ,cotton waste, Lime stone powder waste, organic residue Petroleum plant sludge Compressive strength obtained 12 times greater than minimum in IS 1077- 1992
  • 7. 4 Utilisation of waste as a constituent ingredient for enhancing thermal performance of bricks-A review paper Ashwin Narendra Rout, Christy Pathrose Gomez 2016 Review of researches conducted on thermal properties of bricks from various waste Thermal properties is highly varied by the micro-structure of the waste materials added The RPMW-cement showed lower thermal value of 0.3 watts /meter Kelvin
  • 8. 5 Reuse of recycle paper mill waste in energy absorbing light weight bricks S P Raut et al 2011 Making of RPMW- cement bricks in varied proportions RPMW bricks exhibit a compressive strength of 9 Mpa, while conventional clay brick has 3 Mpa
  • 9. 6 An experimental study on use of recycle paper mill waste in light weight bricks Maneesh Kumar Ashik Moulana Venkateshan M 2015 Investigation of use of recycle paper mill in RPMW-Flyash-Cement brick Compressive strength obtained 8 Mpa Fibrous nature gives high energy absorbing ability and compressive strength
  • 10. 7 Reuse of cotton and recycle paper mill waste as building materials D Rajput S P Raut et al 2012 Wastecrete brick with varying content of cotton waste(CW) and RPMW Burnt clay brick -3.10MPa Fly ash bricks -3.12MPa RPMW-CW-Cement-22.27MPa Weight of RPMW brick is half of conventional clay bricks
  • 11. 8 Utilisation of recycle paper mill residue and rice husk ash in production of light weight bricks S Raut R Ralegaonkar S Mandavgane 2013 Rick husk ash (10-20%) RPMW (70-80%) High compressive strength of 11-15MPa(5 times greater than burnt clay) Weight less than 50% of conventional bricks
  • 12. 9 The use of recycled paper mill processing residues in making pores brick with reduced thermal conductivity Mucahit Sutcu, Sedat Akkurt 2009 RPMW was added up to 30% with clay Compressive strength = 20MPa RPMW bricks can be used as insulation bricks having reduced thermal conductivity
  • 13. 10 Stabilised unfired clay bricks for environmental and sustainable use J.E. Oti , J.M. Kinuthia 2012 An environmental analysis of brick production processes indicated that firing is very energy intensive. Emissions from clay brick production are attributed to the energy used for firing kilns.
  • 14. Conclusion • RPMW-Cement bricks sustainable substitute for conventional bricks • Various performance test in IS code 1077-1992 • Fibrous nature of RPMW contribute to better thermal insulation, shock absorption, low weight, low energy • Compressive strength is proportional to the fibrous material in brick • The compressive strength of the RPMW brick is greater than the conventional clay brick