MEANING OF MIX DESIGN
GRADE OF CONCRETE.
FACTORS INFLUCING THE CHOICE OF MIX DESIGN.
MATHODS OF CONCRETE MIX DESIGN
MIX DESIGN BY INDIAN STANDARD METHOD.
2. CONTENT
WHAT IS MIX DESIGN ?
GRADE OF CONCRETE.
FACTORS INFLUENCING THE CHOICE OF MIX
DESIGN.
METHODS OF CONCRETE MIX DESIGN
MIX DESIGN BY I.S. METHOD.
3. MIX DESIGN
The process of selecting suitable ingredients of
concrete and determining their relative quantities
with the objective of producing a concrete of the
required strength, durability, workability and
economically as possible, is termed the concrete mix
design.
4. The characteristic strength of concrete (fck) is
defined as the strength of concrete below
which not more than 5% of the test result are
expected to fall.
What is M 20 ?
M refers to MIX.
20 refers to characteristic compressive
strength of cube (150mm*150mmm*150mm)
at 28 days in N/mm2.
GRADE OF CONCRETE
5. GROUP GRADE
DESIGNATION
SPECIFIED CHARACTERISTIC
COMPRESSIVE STRENGTH OF 150 mm
CUBE AT 28 DAYS, (N/mm2)
ORDINARY
CONCRETE
M 10 10
M 15 15
M 20 20
STANDARD
CONCRETE
M 25 25
M 30 30
M 35 35
M 40 40
M 45 45
M 50 50
M 55 55
HIGH
STRENGTH
CONCRETE
M 60 60
M 65 65
M 70 70
M 75 75
M 80 80
7. NOMINAL MIX CONCRETE
The Wide use of concrete as construction
material has led to the use of mixes of fixed
proportions, which ensure adequate strength.
These mixes are called NOMINAL MIXES.
Nominal mix concrete may be used for grade
M 5, M 7.5, M 10, M 15, and M 20. The
proportion of material for nominal mix shall be
in accordance with Table-9 of IS : 456-2000.
8. GREDE OF CONCRETE PROPORTION
CEMENT : F.A : C.A
M 5 1 : 5 : 10
M 7.5 1 : 4 : 8
M 10 1 : 3 : 6
M 15 1 : 2 : 4
M 20 1 : 1.5 : 3
9. FACTORS INFLUENCING THE CHOICE
OF MIX DESIGN
1. Grade Of Concrete
2. Type Of Cement
3. Maximum nominal size of Aggregate
4. Grading Of Combined Aggregate
5. Maximum Water/Cement ratio
6. Workability
7. Durability
8. Quality Control
10. METHODS OF CONCRETE MIX DESIGN
I.S. Method
A.C.I. Method (American Concrete Institute Method)
Road Note-4 Method (U.K. Method)
IRC-44 Method
Arbitrary Method
Maximum Density Method
DOE (British Method) etc..
11. I.S. METHOD
TARGET MEAN STRENGTH
SELECTION OF W/C RATIO
DETERMINATION OF WATER CONTENT
CALCUATION OF CEMENT CONTENT
CALCULATION OF MASS OF FINE AGGREGATE
AND COARSE AGGREGATE
12. STEP : 1 Target Strength for Mix
Proportioning
f’ck= Target Mean Strength at 28 Days
fck= Characteristic Strength at 28 Days
t = Tolerance factor= 1.65 (I.S. 10262)
s = Standard Deviation Given in Table
14. STEP : 2 SELECTION OF WATER CEMENT
RATIO
Different cements, supplementary cementitious
materials and aggregates of different maximum size,
grading, surface texture, shape and other
characteristics may produce concretes of different
compressive strength for the same free water-cement
ratio.
Therefore. the relationship between strength and free
water-cement ratio should preferably be established for
the materials actually to be used.
15. • I.S : 456-2000, TABLE 5
SR. NO. EXPOSURE MAXIMUM FREE W/C
RATIO
1. MILD 0.55
2. MODERATE 0.50
3. SEVERE 0.45
4. VERY SEVERE 0.45
5. EXTREME 0.40
16. STEP : 3 WATER CONTENT
SR.
NO.
NOMINAL MAXIMUN
SIZE OF AGGREGATE
(mm)
MAXIMUN WATER
CONTENT (Kg)
1 10 208
2 20 168
3 40 165
NOTE - These quantities of mixing water are for use in computing cementitious
material contents for trial batches.
SLUMP DEDUCTIONS FOR MORE THAN 50mm SUMP.
17. STEP : 4 CALCULATION OF CEMENTITIOUS
MATERIAL CONTENT
The cement and supplementary cementitious
material content per unit volume of concrete
may be calculated from the free water-
cement ratio and the quantity of water per
unit volume of concrete.
CEMENT CONTENT=
𝑊𝐴𝑇𝐸𝑅 𝐶𝑂𝑁𝑇𝐸𝑁𝑇
𝑊
𝐶
𝑅𝐴𝑇𝐼𝑂
18. STEP : 5 ESTIMATION OF COARSE
AGGREGATE PROPORTION
Sr. No. NOMINAL
MAXIMUM
SIZE OF
AGGREGAT
E (MM)
VOLUME OF COARSE AGGREGATE PER UNIT
VOLUMN OF TOTAL AGGREGATE FOR DIFFERENT
ZONES OF FINE AGGREGATE
ZONE-4 ZONE-3 ZONE-2 ZONE-1
1. 10 0.50 0.48 0.46 0.44
2. 20 0.66 0.64 0.62 0.60
3. 40 0.75 0.73 0.71 0.69
CONTENT OF FINE AGGREGATE = 1 − 𝐶𝑂𝑁𝑇𝐸𝑁𝑇 𝑂𝐹 𝐶𝑂𝐴𝑅𝑆𝐸 𝐴𝐺𝐺𝑅𝐸𝐺𝐴𝑇𝐸