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PROGRAM OF THE DAY:
1) Introduction of TECHNIP (and myself)
2) Process related aspects in offshore
oil and gas
3) Specific lay-out aspects of offshore
platforms (piping / mechanical)
Lecture for Avans 2015, Baijan Savalan – Process technologist
Herman Hamhuis
 8 jaar werkzaam in Engineering
 Ervaring in Olie/Gas, Petrochemie, en Chemie
 Werkzaam bij TECHNIP-EPG
 Huidige functie: Lead process engineer (hiervoor Tebodin, Zeton)
 Bijzonderheden: Ook werkzaam geweest als project engineer en site
engineer
Introduction Technip
Technip Today
With engineering, technologies and project management, on land and at sea, we safely and
successfully deliver the best solutions for our clients in the energy business
Worldwide presence with 36,500 people in 48 countries
Industrial assets on all continents, a fleet of 34 vessels (of which 5 under construction)
2013 revenue: €9 billion (€15 billion backlog)
Energy is at the core of Technip
Technip Presentation4
Technip Presentation5
Engineering and fabrication of fixed
platforms for shallow waters (TPG
500, Unideck®)
Engineering and fabrication of
floating platforms for deep waters
(Spar, semi-submersible
platforms, FPSO)
Leadership in floatover technology
Floating Liquefied Natural Gas
(FLNG)
Construction yard
Design, manufacture and supply of
deepwater flexible and rigid
pipelines, umbilicals and riser
systems
Subsea construction, pipeline
installation services and Heavy Lift
Six state-of-the-art flexible pipe and /
or umbilical manufacturing plants
Five spoolbases for reeled pipeline
assembly as well as four logistic
bases
A constantly evolving fleet
strategically deployed in the world's
major offshore markets
Three Business Segments, One Technip
Gas treatment and liquefaction
(LNG), Gas-to-Liquids (GTL)
Oil refining (refining, hydrogen and
sulphur units)
Onshore pipelines
Petrochemicals (ethylene,
aromatics, olefins, polymers,
fertilizers)
Process technologies (proprietary or
through alliances)
Biofuel and renewable energies
(including offshore wind)
Non-oil activities (principally in life
sciences, metals & mining,
construction)
Subsea Offshore Onshore
The best solutions across the value chain
Technip Presentation6
A Unique Worldwide Footprint
Technip Presentation7
Subsea:
Worldwide Leading Integrated Player
Products
Flexible pipe
(in house manufacturing)
Umbilicals
(in-house manufacturing)
Rigid pipelines
Services
Inspection,
repair & maintenance
Flexible/rigid pipelaying
(Reel, S-Lay & J-Lay)
Heavy Lift Operations
Deep water installation
& construction
Vertical integration
In-house technologies
Worldwide leadership
First class assets
Architecture
Technip Slide Library8
Offshore:
Expertise in High Added-value Technology
WindFPSO/FLNGSparSemi-submersibleUnideck®TPG 500 TLP
Innovative capabilities
Heavy lift capabilities
Proprietary platform design
Proven track record in engineering & construction
Technip Presentation9
Technip Onshore Segment
 Refining & heavy oil
 Clean fuels
 Grassroots
 Heavy oil upgraders
 Hydrogen
Gas Processing
Gas treatment
GTL
LNG
Petrochemicals
Ethylene
Polyolefins
Aromatics
Fertilizers
Project management consultancy
Strong process engineering capabilities
Process technologies (Hydrogen, Ethylene, Refining, Petrochemical & GTL)
Solid reputation with NOCs & IOCs
Others
Mining and metals
Infrastructures
Buildings
Life sciences,…
Technip Presentation10
Floating LNG Solutions
A unique combination of technologies and know-how
from our 3 business segments
Cryogenic pipe-in-pipe
Processing systemCryogenic flexible pipe FPSOSubsea services
& product provider
Technip in the Benelux
1111 Technip Presentation
Technip Presentation12
Technip in the Benelux
12
Rotterda
Bergen op
Zoom
's
Rotterdam
Bergen op
Zoom
's Hertogenbosch
Zoetermeer
Technip Benelux B.V.
Technip-EPG B.V.
• Turnover, MM Euro : 160-170
• Employees : 600
• Project hrs / yr : 650,000+
Zoetermeer
Capelle a/d IJssel
Antwerpen
Bergen op Zoom ‘s-Hertogenbosch
Technip Benelux N.V.
Antwerpen
Technip Presentation13
Technip Manpower in the Benelux
0
20
40
60
80
100
120
140
160
Process
Mechanical
E&I
Civil&…
HVAC
Execution
Constructio…
Procurement
Finance&…
Others
Staff
Discipline
Staff Technip Benelux
TP Antwerp
TP EPG
TP Zoetermeer
Technip Presentation14
Technip Benelux - NL Headquarters
14
 Full EPC capabilities
 From pre-feasibility up to start-up
 Project Management
 Strong front-end engineering capabilities
and advisory services
 Procurement, Expediting, QA/QC
 Construction, Commissioning, Start-up
 Technology center for Ethylene,
Hydrogen and Syngas
Technip Netherlands Presentation15
Technip Benelux B.V. – Main Product Lines
15
Over 550 ethylene furnaces built
Petrokemya, Saudi Arabia
Technip Presentation16
Technip-EPG
16
Technip Presentation17
Engineering Services
 Studies and Consultancy
 Engineering
 Basic Engineering
 Detail Engineering
 Scope definition and (cost) estimating
 Procurement
 Purchasing
 Inspection
 Expediting
 Construction
 Construction management
Technip Presentation18
Engineering Services
 Engineering Procurement Construction (EPC)
 Revamp and Grass Root
 100 – 100.000 hours
 Contracts
 Lump Sum Turnkey
 Reimbursable
 Incentive
 High Value Technip centers
Technip Presentation19
Process + HSE
 Process Study
 Flow Assurance
 Process Flow Diagrams PFD’s
 Piping Instrumentation Diagrams P&ID’s
 Equipment-specification
 Hazard & Operability studies (HAZOP)
 Validation processes
Technip Presentation20
Electrical & Instrumentation
 High, mid and low voltage
 ATEX 95/137
 DCS/PLC-configuration
 Instrumentation
 Fieldbus; Foundation Fieldbus, Profibus
 Load-flow and motorstart calculations
 Short-circuit calculations
 NEN 3140-Inspection
 NEN 1010-Inspection
 SIL - Classification
Technip Presentation21
Mechanical / piping
 3D-Design, new installation and modifications
 Plot study
 Pipe stress calculations
 Pipe specification-calculations
 Pressure vessel calculations
 PED-classification
Technip Presentation2222
G17d-AP
Technip-EPG
 Segment : Oil & Gas Offshore
 Client : GDF Suez E&P Nederland B.V.
 Project : G17d-AP Compression
 Scope : Integration of the Low Low
compression facilities
 Platform & Compressor modifications
 Hang-of module 10 x 7 x12,5 mtr
 Lifting weight 200 ton.
 Disciplines :
 Project management, Process, Piping and
Structural, Instrumentation and Electrical
 Execution: 2011 - present Technip is qualified to perform the works
with the highest HSSE standards
Technip Presentation23 Technip Presentation23
K2b-A
Technip-EPG
 Segment : Offshore
 Client : Gaz de France
 Project : K2bA Compression
 Detail engineering for compressor unit, to be
installed on existing platform
 Disciplines
 Project management
 Piping
 Pipestress
 Structural
 Execution: 2007-2008, 9.000 hrs
Vibration study & analysis
and coördination with TNO
were subject to this project
Technip Presentation2424
K5-A /K4-Z
Technip-EPG
 Segment : Oil & Gas Offshore
 Client : Total E&P Nederland
 Project : K4-Z / Topside modifications K5-A
 Scope : Engineering & Procurement
 New equipment/facilities to be installed
 Water Treatment unit, Oil Absorption filters, Methanol and
KHI/CI Injection skids, Separator modifications, E&I room,
HPU, Fire walls.
 ESD valves, Choke valve and Electrical Heater are
installed in a new Hang off Module.
 Additional Weight
 Steel 50 Ton, Equipment 50 Ton (dry weight)
Piping and supports 25 Ton (dry weight)
 Disciplines
 Project management, HSE, Process, Mechanical, Piping &
Pipe Stress, Structural, Electrical & Instrumentation,
Procurement, Expediting and QA/QC.
 Execution: 2011/2012, 20.000 hrs
Technip Presentation2525
K4-BE
Technip-EPG
 Segment : Oil & Gas Offshore
 Client : Total E&P Nederland
 Project : K4-BE
 Scope : Engineering & procurement services
 New equipment to be installed
 Skimmer tank (3 phase separation)
 Disciplines
 Project management, Process, Piping, Mechanical,
 Structural, Instrumentation, Electrical,
 Procurement services (Expediting QA/QC)
 Execution: 2011, 2000 hrs
Technip Presentation26
Our knowledge and experience contribute
to the success of our clients
Why Technip is an excellent choice
 Broad experience in the industry
 Flexible set-up of project team
 State-of-the-Art tools
 Located close to the client, therefore able to
immediately respond to requests
 Committed to a code of business ethics
 Full access to resources and technologies
of TECHNIP GROUP, ranking top 5 major
players in engineering and construction
services worldwide
Process related aspects in
offshore oil and gas
Technip EPG28
Table of contents
1. General
2. Process Flow Diagram (In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG29
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
30 Technip EPG
Gas
Condensate
Water
Water
Sea water
1. General
Gas Reservoir
31 Technip EPG
1. General
Exploration
 Seismic survey
32 Technip EPG
1. General
“Nederlands plat”
•Government sells clusters to O&G operators
33 Technip EPG
1. General
“Nederlands plat”
Het Nederlands plat
Gaz de France
Nederlandse
Aardolie
Maatschappij
Wintershall
Clyde
Nu Wintershall
Bloknummer
GasveldOlieveld
1. General
Gas Field Layout
Satellites
Central
Processing
 Well fluid gathering manifold
 Bulk water separation
 Chemical injection
 Pig launcher
...
1. General
Satellite Platform
1. General
Satellite Platform
Bulk Separation
Pumping/Metering
Sea Water
Produced Water
Diesel Power Gen
Gas Metering
Wellheads
Overboard
Crude Export
Gas Export
Crane
Diesel
Chemical Injection
Flare/Vent
Closed, Haz Drains
Pig Launcher
 Gathering manifold of all the
connected satellites
Fine tuned water separation
 Dehydration
 Compresssion
 Chemical injection
 Pig launcher / Receiever
...
1. General
Central Processing Platform
1. General
Central Processing Platform
Instrument Air
Bulk Separation
Pumping/MeteringFinal Separation
Flash Gas
Compression
Export Compression
Cooling Medium Sea Water
Water Injection
Produced Water
Fire Water
DCS
Gas Turbine Power Gen
Fuel Gas
Gas Metering
Satellites
Dehydration
Overboard
Crude Export
Gas Export
AccommodationDiesel
Chemical Injection
Flare/Vent Non-Haz Drains
Closed, Haz Drains
Potable Water
Pig Launcher / Receiver
Wellheads
Technip EPG40
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
MeOH or
MEG Injection
Gas/Liq
Separator
Wat / Cond.
Separator
2. Process Flow Diagram
Satellite Platform
Degassing
Drum
Gas + Cond. To
Central Processing
Platform
Water Overboard
MEG-CI Injection
Skimmer
Gas/Liq
LP
Separator
2. Process Flow Diagram
Central Processing Platform
Degassing
Drum
Water Overboard
HP LP
KO
Drum
Gas/Liq
HP
Separator
Metering
Export Gas
To Pipeline
DEG
Skimmer
Degassing
Drum
Cond. Storage
drum
Technip EPG43
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG44
 Removal of water and condensate from gas
3. Gas/Liq. Separation
 Purpose
Two-Phase Separator
Gas / Liq. Inlet
Gas Outlet
Liq. (Cond. + Water) Outlet
3. Gas/Liq. Separation
Two-Phase Separator
3. Gas/Liq. Separation
Two-Phase Separator
3. Gas/Liq. Separation
Technip EPG48
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG49
 Separate water from condensate
 Separate remaining condensate from water to make the water
ready for overboard conditions
 Purpose
4. Water /Condensate Separation
MeOH or
MEG Injection
Gas/Liq
Separator
Wat / Cond.
Separator
4. Water /Condensate Separation
Degassing
Drum
Gas + Cond. To
Central Processing
Platform
Water Overboard
MEG-CI Injection
Skimmer
51 Technip EPG
4. Water/Condensate Separation
MeOH or
MEG Injection
Gas/Liq
Separator
Wat / Cond.
Separator
4. Water/Condensate Separation
Degassing
Drum
Gas + Cond. To
Central Processing
Platform
Water Overboard
MEG-CI Injection
Skimmer
53 Technip EPG
4. Water/Condensate Separation
Technip EPG54
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG55
 Prevent piping and pipeline from rupture
 Prevent hydrate/wax formation and blocking of piping / pipeline
 Purpose
5. Chemical Injection
56 Technip EPG
 Hydrate (Ice that burns)
Crystalline compounds of water and light hydrocarbon molecules
 Ice-like solid crystals
 Cages of water molecules surrounding hydrocarbon molecules
 Can form in gas, gas-condensate and black oil systems
 Forms at temperatures higher than 32ºF (up to 80°F) at high pressure
 Transient operations are very susceptible to hydrate blockages
 Blockages can occur very rapidly
5. Chemical Injection
Hydrate Inhibitor (MeoH / MEG)
57 Technip EPG
5. Chemical Injection
Corrosion Inhibitor (CI)
Pipeline corrosion can be inhibited
by several means.
Choice of corrosion-resistant
metals, alloys
Injection of corrosion inhibitors
Cathodic protection
External and/or internal
protective coatings
58 Technip EPG
5. Chemical Injection
Wax Inhibitor
Technip EPG59
 Prevention of killing the well in order to explore the “latest” gas
 Purpose
5. Chemical Injection
Foam injection
Technip EPG60
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG61
 Boost the gas to the conditions (higher pressure) of delivery
for export gas
6. Compression
 Purpose
Gas/Liq
LP
Separator
6. Compression
Degassing
Drum
Water Overboard
HP LP
KO
Drum
Gas/Liq
HP
Separator
Metering
Export Gas
To Pipeline
DEG
Skimmer
Degassing
Drum
Cond. Storage
drum
63 Technip EPG
6. Compression
Centrifugal Compressor
64 Technip EPG
6. Compression
Axial Compressor
65 Technip EPG
6. Compression
Rotary Compressor
66 Technip EPG
6. Compression
Recip. Compressor
Technip EPG67
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG68
 Dry gas to avoid gas hydrate formation as well as to reduce
corrosion
 Meet delivery specifications (dew point e.g -8°C @ 72 barg)
7. Dehydration
 Purpose
Gas/Liq
LP
Separator
7. Dehydration
Degassing
Drum
Water Overboard
HP LP
KO
Drum
Gas/Liq
HP
Separator
Metering
Export Gas
To Pipeline
DEG
Skimmer
Degassing
Drum
Cond. Storage
drum
70 Technip EPG
7. Dehydration
Wet Gas
Rich
Glycol
DryGas
71 Technip EPG
7. Dehydration
72 Technip EPG
7. Dehydration
Technip EPG73
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
74
8. Export Pipeline
Technip EPG
75
8. Export Pipeline
Technip EPG
Technip EPG76
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG77
 Check wall thickness and find damaged sections of lines
(intelligent pigging / imposed by SODM)
 Remove debris such as dirt and wax from lines
 Provide a known volume for calibrating flow meters
 Coat inner pipe walls with inhibitors
 Remove condensed hydrocarbon liquids and water in two phase
pipelines
9. Pigging
 Purpose
Technip EPG78
9. Pigging
79
9. Pigging
Large amounts of liquid can collect in front of the pig
Technip EPG
3) Specific lay-out aspects of
offshore platforms (piping /
mechanical)
De bovenbouw ”TOPSIDE”
De configuratie wordt bepaald door:
Samenstelling van het gas.
• De productiecapaciteit
• Permanente of tijdelijke boortoren
• Accommodatiefaciliteit
• Helikopterdek
• Opslagcapaciteit
• Brugverbindingen met andere platforms
• Hijskraanfaciliteit
• Utiliteitsystemen
Onderbouw ”JACKET”
Afhankelijk van de waterdiepte worden verschillende jackets toegepast
TOPSIDE
JACKET
0
50
150
100
200
Onderbouw ”JACKET”
Jackets zijn globaal te verdelen in
• Een stalen buizen frame
• Betonnen structuren
•Tension Leg Platform
Onderbouw ”JACKET”
Een stalen buizen frame.
Onderbouw ”JACKET”
Een stalen buizen frame
Onderbouw ”JACKET”
Een stalen buizen frame.
Het frame wordt met heipalen in de zeebodem bevestigd.
JACKET
Heiblok
Heipaal
geleider
Betonnen structuren
Onderbouw “jacket”
Tension Leg Platform
Onderbouw “jacket”
Installatie van een platform op de Noordzee
Het platform en de jacket worden met een kraanschip
naar de lokatie gebracht.
Platform
Installatie van een platform op de Noordzee
Jacket wordt vast geheid in de zee bodem.
JACKET
Heiblok
Installatie van een platform op de Noordzee
De topside wordt op het jacket geplaatst
Topside
JACKET
Installatie van een platform op de Noordzee
De topside wordt op het jacket geplaatst
JACKET
Topside
Installatie van een platform op de Noordzee
Het platform wordt door een transportleiding met het hoofdplatform verbonden.
Pijpenlegger
Aanvoer transportleiding
Installatie van een platform op de Noordzee
De Solitaire 1
Installatie van een platform op de Noordzee
Bevoorrading pijpenlegger op zee
Installatie van een platform op de Noordzee
Lassen van de transportleiding op de pijpenlegger
Installatie van een platform op de Noordzee
Voorbereiding voor aansluiten transport leiding op hoofdeiland
Installatie van een platform op de Noordzee
Als laatste wordt de definitieve put geboord
De FPSO
 Voor olie en gaswinning op grote diepte en kleine velden worden FPSO’s
toegepast.
 FPSO is Floating Production Storage and Offloading vessel
 Boven het scheepsdek worden alle productie faciliteiten voor de olie en gas
behandeling geplaatst.
 De productie unit is modulair opgebouwd.
Equipment layout
Een offshore platform is uit de volgende dekken opgebouwd
 helicopter deck (heli deck)
 main deck (upper deck)
 intermediate deck (mezzanine deck)
 cellar deck
 sub-cellar deck
Equipment layout
Heli deck
Main deck
Cellar deck
Sub Cellar
deck
intermediate
deck
Equipment layout
Helicopterdeck (heli deck)
 Bevindt zich boven het living quarter.
 Vrij van obstakels
 Afmetingen worden bepaald door het type helicopter wat in het veld
gebruikt wordt.
Equipment layout
Helicopterdeck (heli deck)
Equipment layout
Helicopterdeck (heli deck)
Equipment layout
main deck (upper deck)
 Utility equipment
 Generatoren
 Gascompressoren
 Koelerbanken
 Hijskraan
 Toegangsluiken voor onderhoud
 Toegangsluiken van de putten
 Container opslag
 Wire line unit
Equipment layout
Wire line unit
Equipment layout
main deck (upper deck)
Equipment layout
intermediate deck (mezzanine deck)
 instrumentation/ switchgear/ battery and transformer room
 Instrument air vessel
 Methanol injection pumps
Equipment layout
Intermediate deck (Mezzanine deck)
Equipment layout
Cellar deck
Hazardous area
 Wellheads
 Separatoren
 Test & production manifold
 Vent knock-out drum
 Condensate injection pumps
 Methanol injection pumps
 Inhibitor injection pumps
Equipment layout
Cellar deck
Non hazardous area
 Deluge skid
 Koelwater pompen
 Brandbestrijdingspompen
 Personeelsaccomodatie (living quarter)
 Evacuatieplaatsen
Equipment layout
Celllar deck
Equipment layout
Sub-cellar deck
 noodafsluiters (emergency shut down valves)
in de in en uitgaande export leidingen.
 de pig launchers/ receivers.
 de closed en open drain tanks inclusief pompen.
 skimmer tank.
Equipment layout
Sub-Celllar deck
Platform oriëntatie
Bepaald door
 Stromingsrichting van het zeewater
 Meest voorkomende windrichting (prevailing wind)
 Plaats van de risers die langs het jacket naar de zeebodem lopen
 De plaats van de aanlanding (boat-landing) voor bevoorrading
Platform oriëntatie
Bepaald door
Platform oriëntatie
Bepaald door
 Toekomstige putboringen
 De helicopter moet in alle windrichtingen kunnen landen en opstijgen.
 Plaats van de fakkel en vent leidingen.
 De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf
plus de air gap van 1 meter.
Platform elevatie
Bepaald door
 De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf
plus de air gap van 1 meter.
Platform elevatie
Design criteria voor equipment location plan
 Equipment op een logische plaats
 Economische equipment opstelling
 Veiligheidsvoorschriften raadplegen
 Toegankelijkheid voor het plegen van onderhoud en bedienbaarheid
Design criteria voor equipment location plan
 Voldoende onderlinge ruimte
 Hazardous en non-hazardous.
 Fire-wall (brandbescherming) of een blast-wall.
 Vluchtwegen aangeven 1200 mm breed 2300mm hoog
 Onderhoud en inspectie 800 mm breed
 Lay-down area aangeven
Escape routes/fire-fighting layouts
 Vluchtwegen naar de evacuatie plaatsen
 Reddingsboten (escape capsules of free fall boats)
 Locatie van brandblusmiddelen
www.technip.com
Thank you

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Process Related, Mechanical and Piping Workshop by Technip

  • 1. PROGRAM OF THE DAY: 1) Introduction of TECHNIP (and myself) 2) Process related aspects in offshore oil and gas 3) Specific lay-out aspects of offshore platforms (piping / mechanical) Lecture for Avans 2015, Baijan Savalan – Process technologist
  • 2. Herman Hamhuis  8 jaar werkzaam in Engineering  Ervaring in Olie/Gas, Petrochemie, en Chemie  Werkzaam bij TECHNIP-EPG  Huidige functie: Lead process engineer (hiervoor Tebodin, Zeton)  Bijzonderheden: Ook werkzaam geweest als project engineer en site engineer
  • 4. Technip Today With engineering, technologies and project management, on land and at sea, we safely and successfully deliver the best solutions for our clients in the energy business Worldwide presence with 36,500 people in 48 countries Industrial assets on all continents, a fleet of 34 vessels (of which 5 under construction) 2013 revenue: €9 billion (€15 billion backlog) Energy is at the core of Technip Technip Presentation4
  • 5. Technip Presentation5 Engineering and fabrication of fixed platforms for shallow waters (TPG 500, Unideck®) Engineering and fabrication of floating platforms for deep waters (Spar, semi-submersible platforms, FPSO) Leadership in floatover technology Floating Liquefied Natural Gas (FLNG) Construction yard Design, manufacture and supply of deepwater flexible and rigid pipelines, umbilicals and riser systems Subsea construction, pipeline installation services and Heavy Lift Six state-of-the-art flexible pipe and / or umbilical manufacturing plants Five spoolbases for reeled pipeline assembly as well as four logistic bases A constantly evolving fleet strategically deployed in the world's major offshore markets Three Business Segments, One Technip Gas treatment and liquefaction (LNG), Gas-to-Liquids (GTL) Oil refining (refining, hydrogen and sulphur units) Onshore pipelines Petrochemicals (ethylene, aromatics, olefins, polymers, fertilizers) Process technologies (proprietary or through alliances) Biofuel and renewable energies (including offshore wind) Non-oil activities (principally in life sciences, metals & mining, construction) Subsea Offshore Onshore The best solutions across the value chain
  • 6. Technip Presentation6 A Unique Worldwide Footprint
  • 7. Technip Presentation7 Subsea: Worldwide Leading Integrated Player Products Flexible pipe (in house manufacturing) Umbilicals (in-house manufacturing) Rigid pipelines Services Inspection, repair & maintenance Flexible/rigid pipelaying (Reel, S-Lay & J-Lay) Heavy Lift Operations Deep water installation & construction Vertical integration In-house technologies Worldwide leadership First class assets Architecture
  • 8. Technip Slide Library8 Offshore: Expertise in High Added-value Technology WindFPSO/FLNGSparSemi-submersibleUnideck®TPG 500 TLP Innovative capabilities Heavy lift capabilities Proprietary platform design Proven track record in engineering & construction
  • 9. Technip Presentation9 Technip Onshore Segment  Refining & heavy oil  Clean fuels  Grassroots  Heavy oil upgraders  Hydrogen Gas Processing Gas treatment GTL LNG Petrochemicals Ethylene Polyolefins Aromatics Fertilizers Project management consultancy Strong process engineering capabilities Process technologies (Hydrogen, Ethylene, Refining, Petrochemical & GTL) Solid reputation with NOCs & IOCs Others Mining and metals Infrastructures Buildings Life sciences,…
  • 10. Technip Presentation10 Floating LNG Solutions A unique combination of technologies and know-how from our 3 business segments Cryogenic pipe-in-pipe Processing systemCryogenic flexible pipe FPSOSubsea services & product provider
  • 11. Technip in the Benelux 1111 Technip Presentation
  • 12. Technip Presentation12 Technip in the Benelux 12 Rotterda Bergen op Zoom 's Rotterdam Bergen op Zoom 's Hertogenbosch Zoetermeer Technip Benelux B.V. Technip-EPG B.V. • Turnover, MM Euro : 160-170 • Employees : 600 • Project hrs / yr : 650,000+ Zoetermeer Capelle a/d IJssel Antwerpen Bergen op Zoom ‘s-Hertogenbosch Technip Benelux N.V. Antwerpen
  • 13. Technip Presentation13 Technip Manpower in the Benelux 0 20 40 60 80 100 120 140 160 Process Mechanical E&I Civil&… HVAC Execution Constructio… Procurement Finance&… Others Staff Discipline Staff Technip Benelux TP Antwerp TP EPG TP Zoetermeer
  • 14. Technip Presentation14 Technip Benelux - NL Headquarters 14  Full EPC capabilities  From pre-feasibility up to start-up  Project Management  Strong front-end engineering capabilities and advisory services  Procurement, Expediting, QA/QC  Construction, Commissioning, Start-up  Technology center for Ethylene, Hydrogen and Syngas
  • 15. Technip Netherlands Presentation15 Technip Benelux B.V. – Main Product Lines 15 Over 550 ethylene furnaces built Petrokemya, Saudi Arabia
  • 17. Technip Presentation17 Engineering Services  Studies and Consultancy  Engineering  Basic Engineering  Detail Engineering  Scope definition and (cost) estimating  Procurement  Purchasing  Inspection  Expediting  Construction  Construction management
  • 18. Technip Presentation18 Engineering Services  Engineering Procurement Construction (EPC)  Revamp and Grass Root  100 – 100.000 hours  Contracts  Lump Sum Turnkey  Reimbursable  Incentive  High Value Technip centers
  • 19. Technip Presentation19 Process + HSE  Process Study  Flow Assurance  Process Flow Diagrams PFD’s  Piping Instrumentation Diagrams P&ID’s  Equipment-specification  Hazard & Operability studies (HAZOP)  Validation processes
  • 20. Technip Presentation20 Electrical & Instrumentation  High, mid and low voltage  ATEX 95/137  DCS/PLC-configuration  Instrumentation  Fieldbus; Foundation Fieldbus, Profibus  Load-flow and motorstart calculations  Short-circuit calculations  NEN 3140-Inspection  NEN 1010-Inspection  SIL - Classification
  • 21. Technip Presentation21 Mechanical / piping  3D-Design, new installation and modifications  Plot study  Pipe stress calculations  Pipe specification-calculations  Pressure vessel calculations  PED-classification
  • 22. Technip Presentation2222 G17d-AP Technip-EPG  Segment : Oil & Gas Offshore  Client : GDF Suez E&P Nederland B.V.  Project : G17d-AP Compression  Scope : Integration of the Low Low compression facilities  Platform & Compressor modifications  Hang-of module 10 x 7 x12,5 mtr  Lifting weight 200 ton.  Disciplines :  Project management, Process, Piping and Structural, Instrumentation and Electrical  Execution: 2011 - present Technip is qualified to perform the works with the highest HSSE standards
  • 23. Technip Presentation23 Technip Presentation23 K2b-A Technip-EPG  Segment : Offshore  Client : Gaz de France  Project : K2bA Compression  Detail engineering for compressor unit, to be installed on existing platform  Disciplines  Project management  Piping  Pipestress  Structural  Execution: 2007-2008, 9.000 hrs Vibration study & analysis and coördination with TNO were subject to this project
  • 24. Technip Presentation2424 K5-A /K4-Z Technip-EPG  Segment : Oil & Gas Offshore  Client : Total E&P Nederland  Project : K4-Z / Topside modifications K5-A  Scope : Engineering & Procurement  New equipment/facilities to be installed  Water Treatment unit, Oil Absorption filters, Methanol and KHI/CI Injection skids, Separator modifications, E&I room, HPU, Fire walls.  ESD valves, Choke valve and Electrical Heater are installed in a new Hang off Module.  Additional Weight  Steel 50 Ton, Equipment 50 Ton (dry weight) Piping and supports 25 Ton (dry weight)  Disciplines  Project management, HSE, Process, Mechanical, Piping & Pipe Stress, Structural, Electrical & Instrumentation, Procurement, Expediting and QA/QC.  Execution: 2011/2012, 20.000 hrs
  • 25. Technip Presentation2525 K4-BE Technip-EPG  Segment : Oil & Gas Offshore  Client : Total E&P Nederland  Project : K4-BE  Scope : Engineering & procurement services  New equipment to be installed  Skimmer tank (3 phase separation)  Disciplines  Project management, Process, Piping, Mechanical,  Structural, Instrumentation, Electrical,  Procurement services (Expediting QA/QC)  Execution: 2011, 2000 hrs
  • 26. Technip Presentation26 Our knowledge and experience contribute to the success of our clients Why Technip is an excellent choice  Broad experience in the industry  Flexible set-up of project team  State-of-the-Art tools  Located close to the client, therefore able to immediately respond to requests  Committed to a code of business ethics  Full access to resources and technologies of TECHNIP GROUP, ranking top 5 major players in engineering and construction services worldwide
  • 27. Process related aspects in offshore oil and gas
  • 28. Technip EPG28 Table of contents 1. General 2. Process Flow Diagram (In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 29. Technip EPG29 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 30. 30 Technip EPG Gas Condensate Water Water Sea water 1. General Gas Reservoir
  • 31. 31 Technip EPG 1. General Exploration  Seismic survey
  • 32. 32 Technip EPG 1. General “Nederlands plat” •Government sells clusters to O&G operators
  • 33. 33 Technip EPG 1. General “Nederlands plat”
  • 34. Het Nederlands plat Gaz de France Nederlandse Aardolie Maatschappij Wintershall Clyde Nu Wintershall Bloknummer GasveldOlieveld
  • 35. 1. General Gas Field Layout Satellites Central Processing
  • 36.  Well fluid gathering manifold  Bulk water separation  Chemical injection  Pig launcher ... 1. General Satellite Platform
  • 37. 1. General Satellite Platform Bulk Separation Pumping/Metering Sea Water Produced Water Diesel Power Gen Gas Metering Wellheads Overboard Crude Export Gas Export Crane Diesel Chemical Injection Flare/Vent Closed, Haz Drains Pig Launcher
  • 38.  Gathering manifold of all the connected satellites Fine tuned water separation  Dehydration  Compresssion  Chemical injection  Pig launcher / Receiever ... 1. General Central Processing Platform
  • 39. 1. General Central Processing Platform Instrument Air Bulk Separation Pumping/MeteringFinal Separation Flash Gas Compression Export Compression Cooling Medium Sea Water Water Injection Produced Water Fire Water DCS Gas Turbine Power Gen Fuel Gas Gas Metering Satellites Dehydration Overboard Crude Export Gas Export AccommodationDiesel Chemical Injection Flare/Vent Non-Haz Drains Closed, Haz Drains Potable Water Pig Launcher / Receiver Wellheads
  • 40. Technip EPG40 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 41. MeOH or MEG Injection Gas/Liq Separator Wat / Cond. Separator 2. Process Flow Diagram Satellite Platform Degassing Drum Gas + Cond. To Central Processing Platform Water Overboard MEG-CI Injection Skimmer
  • 42. Gas/Liq LP Separator 2. Process Flow Diagram Central Processing Platform Degassing Drum Water Overboard HP LP KO Drum Gas/Liq HP Separator Metering Export Gas To Pipeline DEG Skimmer Degassing Drum Cond. Storage drum
  • 43. Technip EPG43 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 44. Technip EPG44  Removal of water and condensate from gas 3. Gas/Liq. Separation  Purpose
  • 45. Two-Phase Separator Gas / Liq. Inlet Gas Outlet Liq. (Cond. + Water) Outlet 3. Gas/Liq. Separation
  • 48. Technip EPG48 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 49. Technip EPG49  Separate water from condensate  Separate remaining condensate from water to make the water ready for overboard conditions  Purpose 4. Water /Condensate Separation
  • 50. MeOH or MEG Injection Gas/Liq Separator Wat / Cond. Separator 4. Water /Condensate Separation Degassing Drum Gas + Cond. To Central Processing Platform Water Overboard MEG-CI Injection Skimmer
  • 51. 51 Technip EPG 4. Water/Condensate Separation
  • 52. MeOH or MEG Injection Gas/Liq Separator Wat / Cond. Separator 4. Water/Condensate Separation Degassing Drum Gas + Cond. To Central Processing Platform Water Overboard MEG-CI Injection Skimmer
  • 53. 53 Technip EPG 4. Water/Condensate Separation
  • 54. Technip EPG54 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 55. Technip EPG55  Prevent piping and pipeline from rupture  Prevent hydrate/wax formation and blocking of piping / pipeline  Purpose 5. Chemical Injection
  • 56. 56 Technip EPG  Hydrate (Ice that burns) Crystalline compounds of water and light hydrocarbon molecules  Ice-like solid crystals  Cages of water molecules surrounding hydrocarbon molecules  Can form in gas, gas-condensate and black oil systems  Forms at temperatures higher than 32ºF (up to 80°F) at high pressure  Transient operations are very susceptible to hydrate blockages  Blockages can occur very rapidly 5. Chemical Injection Hydrate Inhibitor (MeoH / MEG)
  • 57. 57 Technip EPG 5. Chemical Injection Corrosion Inhibitor (CI) Pipeline corrosion can be inhibited by several means. Choice of corrosion-resistant metals, alloys Injection of corrosion inhibitors Cathodic protection External and/or internal protective coatings
  • 58. 58 Technip EPG 5. Chemical Injection Wax Inhibitor
  • 59. Technip EPG59  Prevention of killing the well in order to explore the “latest” gas  Purpose 5. Chemical Injection Foam injection
  • 60. Technip EPG60 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 61. Technip EPG61  Boost the gas to the conditions (higher pressure) of delivery for export gas 6. Compression  Purpose
  • 62. Gas/Liq LP Separator 6. Compression Degassing Drum Water Overboard HP LP KO Drum Gas/Liq HP Separator Metering Export Gas To Pipeline DEG Skimmer Degassing Drum Cond. Storage drum
  • 63. 63 Technip EPG 6. Compression Centrifugal Compressor
  • 64. 64 Technip EPG 6. Compression Axial Compressor
  • 65. 65 Technip EPG 6. Compression Rotary Compressor
  • 66. 66 Technip EPG 6. Compression Recip. Compressor
  • 67. Technip EPG67 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 68. Technip EPG68  Dry gas to avoid gas hydrate formation as well as to reduce corrosion  Meet delivery specifications (dew point e.g -8°C @ 72 barg) 7. Dehydration  Purpose
  • 69. Gas/Liq LP Separator 7. Dehydration Degassing Drum Water Overboard HP LP KO Drum Gas/Liq HP Separator Metering Export Gas To Pipeline DEG Skimmer Degassing Drum Cond. Storage drum
  • 70. 70 Technip EPG 7. Dehydration Wet Gas Rich Glycol DryGas
  • 71. 71 Technip EPG 7. Dehydration
  • 72. 72 Technip EPG 7. Dehydration
  • 73. Technip EPG73 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 76. Technip EPG76 Table of contents 1. General 2. Process Flow Diagram(In satellite and central processing platforms) 3. Gas / Liquid separation 4. Water / Condensate Separation 5. Chemical Injection 6. Compression 7. Dehydration 8. Export Pipeline 9. Pigging
  • 77. Technip EPG77  Check wall thickness and find damaged sections of lines (intelligent pigging / imposed by SODM)  Remove debris such as dirt and wax from lines  Provide a known volume for calibrating flow meters  Coat inner pipe walls with inhibitors  Remove condensed hydrocarbon liquids and water in two phase pipelines 9. Pigging  Purpose
  • 79. 79 9. Pigging Large amounts of liquid can collect in front of the pig Technip EPG
  • 80. 3) Specific lay-out aspects of offshore platforms (piping / mechanical)
  • 81. De bovenbouw ”TOPSIDE” De configuratie wordt bepaald door: Samenstelling van het gas. • De productiecapaciteit • Permanente of tijdelijke boortoren • Accommodatiefaciliteit • Helikopterdek • Opslagcapaciteit • Brugverbindingen met andere platforms • Hijskraanfaciliteit • Utiliteitsystemen
  • 82. Onderbouw ”JACKET” Afhankelijk van de waterdiepte worden verschillende jackets toegepast TOPSIDE JACKET 0 50 150 100 200
  • 83. Onderbouw ”JACKET” Jackets zijn globaal te verdelen in • Een stalen buizen frame • Betonnen structuren •Tension Leg Platform
  • 86. Onderbouw ”JACKET” Een stalen buizen frame. Het frame wordt met heipalen in de zeebodem bevestigd. JACKET Heiblok Heipaal geleider
  • 89. Installatie van een platform op de Noordzee Het platform en de jacket worden met een kraanschip naar de lokatie gebracht. Platform
  • 90. Installatie van een platform op de Noordzee Jacket wordt vast geheid in de zee bodem. JACKET Heiblok
  • 91. Installatie van een platform op de Noordzee De topside wordt op het jacket geplaatst Topside JACKET
  • 92. Installatie van een platform op de Noordzee De topside wordt op het jacket geplaatst JACKET Topside
  • 93. Installatie van een platform op de Noordzee Het platform wordt door een transportleiding met het hoofdplatform verbonden. Pijpenlegger Aanvoer transportleiding
  • 94. Installatie van een platform op de Noordzee De Solitaire 1
  • 95. Installatie van een platform op de Noordzee Bevoorrading pijpenlegger op zee
  • 96. Installatie van een platform op de Noordzee Lassen van de transportleiding op de pijpenlegger
  • 97. Installatie van een platform op de Noordzee Voorbereiding voor aansluiten transport leiding op hoofdeiland
  • 98. Installatie van een platform op de Noordzee Als laatste wordt de definitieve put geboord
  • 99. De FPSO  Voor olie en gaswinning op grote diepte en kleine velden worden FPSO’s toegepast.  FPSO is Floating Production Storage and Offloading vessel  Boven het scheepsdek worden alle productie faciliteiten voor de olie en gas behandeling geplaatst.  De productie unit is modulair opgebouwd.
  • 100. Equipment layout Een offshore platform is uit de volgende dekken opgebouwd  helicopter deck (heli deck)  main deck (upper deck)  intermediate deck (mezzanine deck)  cellar deck  sub-cellar deck
  • 101. Equipment layout Heli deck Main deck Cellar deck Sub Cellar deck intermediate deck
  • 102. Equipment layout Helicopterdeck (heli deck)  Bevindt zich boven het living quarter.  Vrij van obstakels  Afmetingen worden bepaald door het type helicopter wat in het veld gebruikt wordt.
  • 105. Equipment layout main deck (upper deck)  Utility equipment  Generatoren  Gascompressoren  Koelerbanken  Hijskraan  Toegangsluiken voor onderhoud  Toegangsluiken van de putten  Container opslag  Wire line unit
  • 107. Equipment layout main deck (upper deck)
  • 108. Equipment layout intermediate deck (mezzanine deck)  instrumentation/ switchgear/ battery and transformer room  Instrument air vessel  Methanol injection pumps
  • 110. Equipment layout Cellar deck Hazardous area  Wellheads  Separatoren  Test & production manifold  Vent knock-out drum  Condensate injection pumps  Methanol injection pumps  Inhibitor injection pumps
  • 111. Equipment layout Cellar deck Non hazardous area  Deluge skid  Koelwater pompen  Brandbestrijdingspompen  Personeelsaccomodatie (living quarter)  Evacuatieplaatsen
  • 113. Equipment layout Sub-cellar deck  noodafsluiters (emergency shut down valves) in de in en uitgaande export leidingen.  de pig launchers/ receivers.  de closed en open drain tanks inclusief pompen.  skimmer tank.
  • 115. Platform oriëntatie Bepaald door  Stromingsrichting van het zeewater  Meest voorkomende windrichting (prevailing wind)  Plaats van de risers die langs het jacket naar de zeebodem lopen  De plaats van de aanlanding (boat-landing) voor bevoorrading
  • 117. Platform oriëntatie Bepaald door  Toekomstige putboringen  De helicopter moet in alle windrichtingen kunnen landen en opstijgen.  Plaats van de fakkel en vent leidingen.  De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf plus de air gap van 1 meter.
  • 118. Platform elevatie Bepaald door  De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf plus de air gap van 1 meter.
  • 120. Design criteria voor equipment location plan  Equipment op een logische plaats  Economische equipment opstelling  Veiligheidsvoorschriften raadplegen  Toegankelijkheid voor het plegen van onderhoud en bedienbaarheid
  • 121. Design criteria voor equipment location plan  Voldoende onderlinge ruimte  Hazardous en non-hazardous.  Fire-wall (brandbescherming) of een blast-wall.  Vluchtwegen aangeven 1200 mm breed 2300mm hoog  Onderhoud en inspectie 800 mm breed  Lay-down area aangeven
  • 122. Escape routes/fire-fighting layouts  Vluchtwegen naar de evacuatie plaatsen  Reddingsboten (escape capsules of free fall boats)  Locatie van brandblusmiddelen