PREFABRICATED HOUSES & DECOR

EXTRA CO
Fibre Glass & Prefab Houses L.L.C.EXTRA CO
Fibre Glass & Prefab Houses L.L.C.
Prefab + Interiors
Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Mail: PO Box 6174 Sharjah, UAE
E‐Mail: info@extraco.ae Website: www.extraco.ae

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
1. The Fiberglass Composites Business Unit manufactures everything from
standard fiberglass infrastructure products to specialized custom fiberglass
products.
2. The Prefab & Interiors Business Unit manufactures both standard and custom-
designed prefab houses for temporary and permanent use, as well as complete
interior fit-outs and carpentry work.
3. The Precast Business Unit produces and installs standard and custom elements in
GRC, gypsum, and concrete
4. The Metal Works Business Unit produces and erects all types of Steel Structures,
designs and manufactures scaffolding systems, supplies cut and bent steel
reinforcement bars for the construction industry, and manufactures steel profiles for
structural and sheeting requirements
About Extra Co
Company History
throughout the United Arab Emirates. Extra Co‟s products and services have reached many
parts of the world, including the Middle East, Africa, Europe, and the United States of
America. Throughout its operations, Extra Co has adopted state-of-the-art manufacturing
technologies and has pioneered new manufacturing methods to bring customer
requirements to reality; all while maintaining the highest quality standards. Extra Co
possesses several accreditations for its product ranges and operational procedures from
the most globally acknowledged and reputed quality standards institutions. Extra Co’s
product portfolio grew over the years to form four major Business Units:
Extra Co was established in Sharjah, United Arab
Emirates in the year 1979. The company started out as
a very small operation with few workers producing
small fiberglass water tanks. Since then, Extra Co has
significantly grown in size and capabilities to become a
leading industrial manufacturer in the region for
thousands of different products, with more than 4,000
employees

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
BUSINESS UNIT DIVISIONS PRODUCT RANGES
Prefab &
Interiors
Prefab
Prefab Site Offices
Prefab Accommodation
Prefab Ablutions, Kitchens & Halls
Prefab Guard Houses & Kiosks
Prefab Villas
ExtraCAD
Interiors
Furnishings & Fit‐Outs
Doors & Frames
Raised Floors & False Ceilings
Prefab & Interiors Business Unit
Prefab & Interiors Accreditations
ISO 9001:2008 certified for all products and services
BM Trada (Q-Mark) certified for Timber, Steel, and Composite Fire Doors
UAE Civil Defense certified for Timber Fire Doors

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
PREFAB Division
The Prefab Division manufactures different
products as per the customer requirements.
Simple temporary solutions are available, as
well as more sophisticated and specialized
solutions for more long term uses. Extra Co
Prefab units can be manufactured to meet
specifications required by any authority or
auditing party. The prefab products can be
built in self contained transportable units for
easy shifting, or can be built onsite on top of a
concrete base/floor. The walls can be made of
wooden panels, metal composite panels, or
any other panel type as per the customer
requirements. Some of the product ranges
include Site Offices, Accommodation,
Ablutions, Kitchens & Halls, Guard Houses &
Kiosks.

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Prefab Site Offices
Site Offices can be manufactured
as per the design of the customer
(standard designs are also
available). Site Offices can be built
from single or multiple joined units,
and in single or multiple stories.
Internal room divisions are
structured as per customer
requirements. Toilets and
Kitchens/Kitchenettes can also be
incorporated into site office units.
Internal finishing of site offices can
be simple as well as of very high
standards, based on the
requirements of the customer.

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Prefab Houses - Advantages
 Easy To Produce
 Easy to Transport
 Easy to Assemble
 Easy to Dismantle
 Saves Money & Time
2 Main Specification Categories:
• Standard Specifications
• Fire Rate Specifications (Extra Co is approved
by Abu Dhabi Civil Defense)
Manufacturing Systems:
• Single Unit Systems
• Multi Unit Systems
• Knock Down Unit Systems
• Multi Storey Systems (G+1, G+2, G+3)
Multiple Unit
Single Units
Knock Down Units
Transport

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Prefab Guard Houses & Kiosks
Guard Houses & Kiosks can be
manufactured as per the design of the
customer (standard designs are also
available). Guard Houses & Kiosks are
built as independent self-contained units
since they are usually small in size.
Kiosks can be used for different
purposes, such as control rooms,
canteens, and enclosures.

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
KIOSKS

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Prefab Accommodation
Accommodation units can be manufactured as
per the design of the customer (standard designs
are also available). Accommodation units can be
built from single or multiple joined units, and in
single or multiple stories. Internal room divisions
are structured as per customer requirements.
Toilets and Kitchens/Kitchenettes can also be
incorporated into accommodation units. Internal
finishing of accommodation units can be simple
as well as of very high standards, based on the
requirements of the customer. As such,
accommodation units can be configured to suit
local laws and preferences for both workers and
staff of different hierarchical levels.

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Ablutions, Kitchen & Halls:
Ablutions, Kitchens and Halls can be
manufactured as per the design of the
customer (standard designs are also
available). Ablutions and Kitchens are usually
built as independent self-contained units for
easy utility connections and transport, but can
be built as multiple joined units if the customer
requires. Halls can be built from single or
multiple joined units and can be used for
different purposes, such as conference halls,
mess halls, recreation halls and prayer halls.
Internal finishing of ablutions, Kitchens and
Halls can be simple as well as of very high
standards, based on the requirements of the
customer.
Ablution
Conference Hall
Prayers Hall
Mess Hall
Kitchen

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
ExtraCAD Manufacturing System is
EXTRA Co.'s new manufacturing
technology that improves quality and
reduces delivery time of prefab houses.
Extra CAD can be used to manufacture
standard range of prefab houses but
also accommodation camps (up to G+3)
and low cost villas
Prefab -- EXTRACAD is a turn-key building
solution that uses advanced Cold Formed
Steel (CFS) construction technology.
Cold Formed Steel ( CFS) is the core
building component of the EXTRACAD
building system. These steel elements make
up the entire structure and frame elements of
the end product.

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Why Steel?
 Economic
 Superior Seismic Performance
 Non-Combustible
 Stable In Any Condition
 Rotting-Free
 Construction Process Not Effected By Climate
 Consistent Material Quality
 High Strength to Weight Ratio
 No Risk of Rusting
 Full Compatibility to Project and Design
 Elimination of Plumbing and Installation Mistakes
 Flexibility In Design
 Ease of Handling and Transportation
 Ease of Fabrication
 High Speed of Erection
 Most green building system

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Architecture, Design, Build, Maintenance,
Services, Expertise, & Enablement
3D Modelling Engineering & Detailing Manufacture
Individual
ComponentsAssemblyConstruction
EXTRA CAD
EXTRACAD -- SYSTEM OVERVIEW

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
EXTRACAD -- SYSTEM COMPONENTS:
Walls
 Walls are the main supporting element in ExtraCAD
construction
 Load Bearing Walls carry the load from super
structure
 Non load bearing wall do not carry any load and act
as partition only
 Walls are made up of vertical Studs at some
determined spacing
 Horizontal studs are called Top and Bottom
plate/Track
 Horizontal Noggin / Blocking is used to strengthen the
wall
 K-Brace is used to prevent skewing of walls while
erection
Joists
 Joists are horizontal members placed at specific distance to support Floor
 Floor Joists are of simple C sections or Open Web Type composed of C sections
 Capacity of Joist is depends on Thickness of material, Depth of Joist and number of
screws at each connection
 Top Chord supports the Sheathing of the floor above
 Bottom Chord supports the Ceiling
 Web Members provide added strength to the Joist and can space between them can be
used for mechanical/electrical conduits

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Truss
 A truss is a type of Joist but comprises of one or more triangular units
 Trusses are composed of Top Track, Bottom Track and Web members
 Trusses are designed to carry Dead load, Live load and Wind Load
 Capacity of truss depends upon material thickness, spacing and arrangement of web
members
 ExtraCAD Trusses can be modified to achieve aesthetic roof style
 EXTRACAD is ribbed type Construction, so load distribution is similar to load bearing
type
 Load is transferred from roof truss to upper walls and lower wall carries load from upper
wall along with floor load to the foundation.
 Load transferred to wall from Truss or Joist is dependent upon the span of supporting
member and distributed Dead and Live load
DL + LL
DL + LL
DL + LL DL + LL
DL + LL
DL + LL
DL + LL
Structural Behavior:

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
EXTRACAD -- Advantages over Conventional Systems
Time Saving 80%
Cost Saving 15 to 20%
Maintenance Saving 50%
Life Expectancy 50 years +
Green Building Construction No waste
Workers Usage Saving 50%
• Architectural Design + Engineering Design + Structural Analysis
• Preparation of Manufacturing Files + Manufacturing + Panel Assembly +
Transportation + Erection Of The Houses On Site
• Electrical & Plumbing Installations + Interior And Exterior Cladding
Architectural Drawings Converted to 3D Drawing
EXTRACAD FEATURES:

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
• Steel is Durable
• Galvanized with minimum Z180 coating (G60)
• Life expectancy of over 200 years
• Steel meets IBC, ASTM A653 and AISI specifications:
• G350 steel (50 ksi)
• 0.75 mm to 1.6 mm (22 gauge to 16 gauge) thick
• 89 mm profile (3-1/2”)
• Steel Rated Assemblies:
• Fire
• Sound
• Designed to withstand:
• Live and dead loads
• Seismic loads
• Wind loads (including hurricane winds and uplift)
EXTRACAD SPECIFICATIONS:
 Dead load of ExtraCAD steel structures is
about 30% of conventional structures
 Forces generated due to earthquake are
very low as compared to conventional
structures
 Forces are transferred from Floor or Roof
diaphragm to load bearing walls
 Forces are transferred to foundation by
Cross Bracings
EARTHQUAKE RESISTANCE:

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
INTERIORS Division:
The Interiors Division manufactures many different products and provides many services
to meet customer requirements. The Division can handle discrete product orders but can
also take on complete Turnkey furniture and fit-out projects which would include
flooring (raised flooring, tiles, wooden flooring, carpets, etc…), ceilings (false ceiling,
gypsum boards, gypsum decoration), lighting appliances, furniture (chairs, tables, sofas,
cupboards, etc…), doors & door frames, windows, sanitary ware, wall painting, and
others. Some of the Interiors Division product ranges include Furnishings & Fit-Outs,
Doors & Frames, Raised Floors & False Ceilings.

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Furnishings & Fit-Outs
All types of furnishings and fit-outs can be manufactured or
sourced as per the requirements of the customer. This includes
fit-outs for offices, residential units, restaurants, hotels, exhibition
halls,
Some of the products and services that are included in this
product range are:
• Furniture – Beds, Chairs & Sofas, Tables & Desks, Cupboards
& Drawer Chests, Counters, etc…
• Flooring – Tiles & Marble, Wooden Flooring, Carpets, etc…
• Ceilings – False Ceiling, Gypsum Boards, Gypsum Decoration
• Decorative Items – Mirrors, Planters, Pots, Statues, etc…
• Lighting appliances & Sanitary Ware
• Doors, Frames, Windows, & Shutters
• Wall & Ceiling Painting & Cladding

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
• Pergola

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Doors & Frames
Doors and frames are manufactured as per the design of the
customer (standard designs are also available). They can be
purchased individually or as part of a complete fit-out project.
Since Extra Co utilizes a wide range of manufacturing
technologies, doors and frames can be manufactured in wood
(different wood types are available as well as fire rated doors),
steel, or fibreglass depending on the application (aluminum is
also offered and manufactured by Extra Co).

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Assessment /
Test Report
Doorset Description Rating Test Type
Chilt/A01204 Extra Co – HO - 30 30min BS 476 Part 22
Chilt/A01205 Extra Co – HO - 60 60min BS 476 Part 22
Chilt/A05151 Extra Co – HE - 90 90min BS 476 Part 22
Chilt/A06087 Extra Co – H - 120 120min BS 476 Part 22
Chilt/A06218 Extra Co – WS - 120 120min BS 476 Part 22
Chilt/A06138 Extra Co Horizontal Access
Hatches (Steel) - 120
120min BS 476 Part 22
Scope

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Fire Rated Doors

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726
Certificates

EXTRA CO
EXTRA CO
Telephone: +971 (6) 5432538 / +971 (6) 5431621
Fax: +971 (6) 5421381 / +971 (6) 5421371
Mail: P.O.Box 6174 Sharjah, UAE
E-Mail: info@extraco.ae
Website: www.extraco.ae

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