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COMPANY
INTRODUCTION 04
PRODUCTS &
SERVICES 06
ABOUT
PRECAST CONCRETE 08 WALL PANELS 10
BEAMS & COLUMNS 12 HOLLOW CORE 14
FILIGREE SLABS 16
PRESTRESSED
GIRDERS/BEAMS 17
18 BOUNDARY WALLS 20GRC
21 INFRASTRUCTURE 22STAIRCASES
23 QUALITY POLICY 24
TOTAL PRECAST
SOLUTIONS
25EHS POLICY
CONTENTS
WE PRIDE OURSELVES ON
PROVIDING QUALITY
PRODUCTS WITH THE
HIGHEST LEVELS OF
CUSTOMER SERVICES
44
We regularly train our valued
employees on best practices,
innovation techniques, quality
issues and customer service
Exeed Precast’s operations follow
strict safety and quality
control procedures at all
stages of our activities
We produce precast elements
under strict Quality
Assurance & Quality
Control complying with
International Standards
ISO 9001,
ISO 14001 &
ISO 18001 certified
EXEED PRECAST | COMPANY INTRODUCTION
Exeed Precast is the largest subsidiary of Exeed Industries, the industrial arm
of National Holding. Exeed Industries is a leading Abu Dhabi based group focused
on building materials and construction related industries with operations spread
across UAE and the wider MENA region.
Set up and commissioned in 2011, Exeed Precast is one of the largest precast
production facilities in the region, covering an area of over 200,000 sq. m. located in
ICAD 2 with an additional manufacturing facility, Exeed Aswar located in ICAD 1
covering and area of 21,000 sq. m.
5
COMPANY
INTRODUCTION
Exeed Precast is equipped with
the latest technology:
A fully automated pallet circulating production system
with an average capacity of 800 m3 per day
State of Art Hollow Core production halls
consisting of 16 lanes with a production output of 2000 m2 per day
Special production halls
for Prestressed Concrete elements, columns, staircases, boundary walls
and other precast elements
The latest technology steel reinforcement
machines that tailor the steel reinforcement mesh and cages required
State of the art battery molds
allowing for vertical casting
4
PRODUCTS
& SERVICES
6
Exeed Precast designs and manufactures high
quality Precast Concrete products for a wide range of
project types including buildings, infrastructure,
bridges and oil & gas.
We help contractors, designers, architects and
developers achieve the cost effective precast solutions
they demand for each project, with a focus on
excellence in every aspect to meet our customer’s
stringent requirements regarding quality, on time
delivery, safety and environmental concerns.
Whether it is for a large construction site or a single
villa-build, projects are managed and monitored by
our experienced team of project managers, technical
engineers and production staff.
OFFERING THE COMPLETE SERVICE
FROM ENGINEERING
TO MANUFACTURE & INSTALLATION
OUR SERVICES
EXEED PRECAST | PRODUCTS & SERVICES
ESTIMATION & COSTING
ENGINEERING
CONCEPTUAL DESIGN &
PLANNING
MANUFACTURING
LOGISTICS INSTALLATION
OUR PRODUCTS
7
EXEED PRECAST | PRODUCTS & SERVICES
BEAMS HOLLOW CORE
FILIGREE SLABS
PRESTRESSED
GIRDERS/BEAMS
GRC
BOUNDARY
WALLSSTAIRCASES
TOTAL PRECAST
SOLUTIONSWALL PANELSCOLUMNS
INFRASTRUCTURE
(MANHOLES, CATCHBASINS,
TRENCHES, PIPES SLEEPERS ETC.)
of Exeed Precast Concrete include:
ADVANTAGES
48
Outstanding
quality & uniformity
Speed of construction Reduced cost of
construction
Innovative designs
High thermal & acoustic
insulation properties
Significant reduction in
construction waste
Significant reduction
in safety risks
Sustainability -
Estidama/LEED compliant
FEW BUILDING MATERIALS AVAILABLE
TODAY OFFER THE ECONOMY,
FLEXIBILITY & RELIABILITY OF PRECAST
CONCRETE
EXEED PRECAST | ABOUT PRECAST CONCRETE
ABOUT
PRECAST
CONCRETE
Precast concrete refers to any type of concrete
element that is manufactured at a factory under strict
quality controlled conditions, transported to the
construction site and then installed on site. In
contrast, traditional ‘cast-in-situ’ concrete structures
are normally formed, poured, and cured on-site.
In the UAE and worldwide, due to its many advantages over traditional cast-in-situ
concrete, the use of both architectural and structural precast elements have proven
themselves in low-rise and high-rise building of all kinds, as well as schools,
multistorey car parks, villas, boundary walls and other structures.
EXEED PRECAST | ABOUT PRECAST CONCRETE
CONSTRUCTION LIFE CYCLE
CONTRACTOR
RCC
CONSULTANT
ARCHITECT
BUILDER
CONCEPTUALIZATION
& DESIGN
ARCHITECTURAL
PLANNING
PROJECT
EXECUTION
QUALITY
TESTING
CONSTRUCTION
/INSTALLATION
Cost Effective
Design
Factory Made
Products Significant Labour
Savings
Scalable Plan Speed
Architectural
Freedom
Assured Superior
Quality Perfection in
Execution
Cost Optimized Design Engineered For
Perfect Fit
Precise Plan
Robust Structural
Quality Seamless Execution
Significant Effort Saving Eliminate On-Site
Errors
Accurate Manpower
Estimation
Less Manual
Errors On-Time Completion
Clear View of
Execution
Hassle Free
Operations
9
EXEED PRECAST | WALL PANELS
WALL PANELS
410
Precast concrete wall panels can be comprised of a variety of shapes, and wall
types. Typically, precast concrete wall panels fall into the following basic categories:
SOLIDINTERNALEXTERNAL
These can be panelized and erected in either
horizontal or vertical positions and used on all types of
structures from residential to commercial,
institutional to industrial.
Wall panels can be designed as nonloadbearing or
loadbearing, carrying floor and roof loads, as well as
lateral loads.
Exeed Precast’s comprehensive product offering
can be manufactured to meet the precise needs of
each unique project in line with Estidama and LEED
requirements/ civil defense.
FULLY INSULATED
WALL PANELS (SANDWICH)
EXEED PRECAST | WALL PANELS
11
Exeed Precast uses its state of
the art machinery coupled with
best practice methods for
finishing the surfaces of our
panels within the tolerances of
international standards resulting
in our panels requiring no
plaster work whatsoever.
NO PLASTERING REQUIRED
SPEED OF CONSTRUCTION DESIGN FLEXIBILITY
ESTIMADA & LEED
COMPLIANT
Exeed Precast walls are
energy efficient due to a high
thermal mass that enables
materials to absorb and store
temperatures at a more constant
rate. This system reduces the
fluctuation of temperatures
within the building.
ENERGY EFFICIENCY
Being that our wall panels are
manufactured at the Exeed
Precast production facility the
impact that these panels impose
onsite is minimal. This also helps
reduce the space needed on a
job site.
ENVIRONMENTAL
SOUNDNESS MEP works (plumbing, electrical
lines etc) can be incorporated
within the precast elements
during production in the factory
thereby reducing on-site work.
REDUCED ON-SITE WORK
Exeed Precast wall panels can be
customized as to the architect’s
or owner’s requirements.
AESTHETICALLY PLEASING
of Exeed Precast Concrete include:
ADVANTAGES
12
BEAMS &
COLUMNS
Exeed Precast manufactures a wide range of
Precast Columns and Beams. The factory manufacture
of such elements reduces site program times,
therefore becoming the ideal solution for fast track
projects as well as regular ones.
EXEED PRECAST | BEAMS & COLUMNS
WE POSSESS THE NECESSARY
ENGINEERING SKILLS, EXPERIENCE &
RESOURCES WHICH ALLOW US TO
OFFER COST EFFECTIVE & VALUE
ENGINEERED SOLUTIONS
Our range of Precast Columns and Beams includes a variety of cross sections from
standard ‘square and circular’ to custom-made irregular shapes.
"I" GIRDER/BEAMS
HOLLOW BEAM
SINGLE "T" BEAM DOUBLE "T" BEAM
INVERTED "T" BEAM
NO PROPPING TO BEAMS NO NEED FOR EXPENSIVE
ON-SITE FORM WORK
OPTIMIZED DEPTH FOR
MORE SPACE
VERY FAST CONSTRUCTION
& ERECTION
EXEED PRECAST | BEAMS & COLUMNS
13
TYPICAL BEAM CROSS SECTIONS
"L" BEAM RECTANGULAR BEAM
of Exeed Precast Beams & Columns include:
ADVANTAGES
HOLLOW CORE
414
Exeed Precast hollow core slabs are prestressed
concrete elements that are cast with advanced
extrusion technology to be used as floor and roof deck
systems, partition walls as well as boundary wall
panels.
The primary purpose of the cores/voids running
through the slabs continuously is to decrease the
weight and materials within the floor whilst
maintaining the maximal strength. These voids also
offer the possibility to be used as service ducts for
concealed services such as plumbing and electrical.
They can be even used as ducts for air conditioning.
Using hollow core slabs have proven to be effective
and efficient in residential buildings, schools,
hospitals, car parks, multistorey buildings and
multipurpose centers. They are easily adaptable to
low, medium or high-rise structures.
EXEED PRECAST | HOLLOW CORE
SUPREME QUALITY
FAST CONSTRUCTION
AT SITE
EASY TO ERECT
LIGHTWEIGHT
LONG SPANS
HIGH LOAD CAPACITY
SOUND RESISTANCE
FIRE RESISTANCE
of Exeed Precast Hollow Core include:
ADVANTAGES
Produced in our factory through
automated machines under
controlled conditions using the
extrusion technique.
Cut to fit before arriving on
construction site, allowing a fast
and simple erection process,
thus reducing time of
construction, saving finance costs
and expediting the income from
using the buildings.
No need for any expensive or
complicated formwork, or even
temporary propping, which gives
free space with easy accessibility
within the construction site. Only
a small erection crew is required
to erect the hollow core slabs.
The presence of the voids in the
hollow core slabs reduces the
dead load on the floor yet
maintaining the strength
compared to other flooring
system.
Exeed Precast Hollow Core slabs
can easily accommodate long
spans up to 20 meter without the
use of intermediate beams and
columns.
Can handle heavy load
requirements in structures such
as factories, warehouse, bridges,
schools, storage buildings
without increasing the deck
thickness or adding multitudes of
beams and columns.
Possess low sound transmission
properties. The density and
configuration of the hollow core
slabs combine to lend themselves
extremely well to both impact and
airborne sound transmission.
Fire resistant structural elements,
tests and studies have
demonstrated the high
performance characteristics of
hollow core slabs. Two hours fire
rating can be easily achieved
without any additional topping. The
addition of topping will produce
fire ratings of up to four hours
which will satisfy even the most
stringent code requirements.
HOLLOW CORE SLAB
150mm Thick
EXEED PRECAST | HOLLOW CORE
TYPICAL CROSS SECTIONS OF
HOLLOW CORE SLABS
15
HOLLOW CORE SLAB
265mm Thick
HOLLOW CORE SLAB
400mm Thick
HOLLOW CORE SLAB
500mm Thick
HOLLOW CORE SLAB
320mm Thick
HOLLOW CORE SLAB
200mm Thick
Exeed Precast offers a range of depth for hollow core slabs: 150, 200, 265, 320,
400 and 500 millimeters. Depending on the requirements of the project, our design
team will provide the most adequate and economical design that will suit the span
and loading performance and comply with the codes of practice.
ECONOMICAL
TIME SAVING
416
THERE ARE NO LIMITATIONS IN THE USE
OF EXEED FILIGREE SLABS SYSTEM;
IT CAN BE USED IN ANY CONSTRUCTION
PROJECT UNDER ANY CONDITIONS
FILIGREE
SLABS
EXEED PRECAST | FILIGREE SLABS
The Filigree method is a process for construction of concrete decks that successfully integrates "factory
precast" and field-construction technologies. Exeed filigree slabs can be used as floor slabs as well as
a shuttering system for cast-in-situ slabs with the use of a post-tensioning system.
Exeed Filigree Slab (also called planks) is a
reinforced semi precast concrete slab with a
minimum thickness of 5–6 cm with a single steel
reinforced mesh and lattice girder to give stiffness
once installed. Depending on the concrete covering
and reinforcement, it can be designed at any depth.
of Exeed Filigree Slabs include:
ADVANTAGES
The slab is made into a solid and composite reinforced concrete floor by using
cast-in-situ concrete that is poured at the construction site. The addition of an
insulation layer for better thermal and sound properties is possible. The thickness
of the finished floor slab is between 12 and 30 cm, depending on the span and the
loading. The protruding truss reinforcement and the concrete surface itself provide
the required anchoring, ensuring good bonding and adhesion between the
finished part and the cast-in-situ concrete.
DESIGN FLEXIBILITY
SUPERIOR QUALITY
ECONOMICAL
Less concrete required to
meet load requirements
HIGH LOAD CAPACITY NO FORMWORK
REQUIRED
TIME SAVING
No time lost waiting for beams
to gain strength and beam
production in Exeed factories
proceeds simultaneously with
construction work at site
LONG SPANS
Long spans of up 45 meters
can be achieved for
prestressed girders
17
The Prestressed elements are produced on Exeed Precast’s special 100 meter long
pre-stressing beds, where it’s main reinforcement, 7 wire low relaxation strands,
are tensioned individually between two abutments by means of a special hydraulic
jack, according to the required structural design. Combining quality, economy,
speed and flexibility, it is the building material of choice.
EXEED PRECAST |PRESTRESSED CONCRETE ELEMENTS
PRESTRESSED
CONCRETE
ELEMENTS
Precast Prestressed concrete can most easily be
defined as pre-compressed concrete. This means that
compressive stress is applied into a concrete element
before it begins its working life and is positioned to be
in areas where tensile stress will develop under
working load.
LIGHTWEIGHT
Reduces self weight of
building thereby reducing
the lateral load resisting
system
of Exeed Precast Concrete include:
ADVANTAGES
Exeed Precast can design complete structures (such as schools, factories,
multistorey car parks, tunnel roofs, water tank roofs, bridges, etc) having
prestressed columns, prestressed main girders, prestressed beams, double tee
and prestressed concrete slabs.
4
GRC
18
Glass Reinforced Concrete (GRC) is an engineered
material that contains cement, polymers, and glass
fibers that are ingrained in the cementitious matrix.
The properties are influenced by the glass contents,
mix design, and production process. GRC is mainly
used for external applications and produces an
extremely lightweight yet durable material
Exeed Precast’s GRC products have been used
across a number of projects in the UAE as they provide
architects with a high quality, aesthetically pleasing
appearance and contractors with a cost effective
solution.
The Exeed Precast team will work in conjunction
with all project stakeholders throughout the design,
manufacture and installation process of our GRC
solutions, ensuring that all expectations are met
cost-effectively.
EXEED PRECAST | GRC
GRC IS A MATERIAL WHICH IS MAKING
A SIGNIFICANT CONTRIBUTION TO THE
ECONOMICS, TECHNOLOGY & TO THE
AESTHETICS OF THE CONSTRUCTION
INDUSTRY WORLDWIDE
19
EXEED PRECAST | GRC
of Exeed GRC include:
ADVANTAGES
CUSTOM MADE TO SUIT
PROJECT REQUIREMENTS
EXELLENT DURABILITY
DESIGN FLEXIBILITY
HIGH COMPRESSIVE &
IMPACT STRENGTH
LIGHTWEIGHT
NON-CORROSIVE
TIME SAVING
HIGH FIRE RESISTANCE
HOLLOW CORE BOUNDARY WALLPRECAST BOUNDARY WALL PANELS
WITH STRIP FOOTING
PRECAST COLUMNS &
ISOLATED FOOTING
BOUNDARY
WALLS
EXEED PRECAST | BOUNDARY WALLS
420
DESIGN FLEXIBILITY FAST CONSTRUCTION &
INSTALLATION
SURFACE FINISH IS OF A
VERY HIGH STANDARD
MINIMAL MAINTENANCE
Boundary walls are widely used in the UAE in order to provide privacy to buildings,
villas, palaces, offices, factories and farms within a plot. Exeed Precast’s
involvement in numerous precast boundary wall projects allows for our
experienced team to design, manufacture and install elements of the highest
quality that are tailor made to each individual project’s requirements.
Exeed Precast’s Boundary Wall Systems:
Additionally, decorative features such as shapes, logos and other contemporary designs can
be built into the boundary walls to suit the need and taste of the project.
of Exeed Boundary Walls include:
ADVANTAGES
EXEED PRECAST | STAIRCASES
STAIRCASES
21
Exeed Precast designs, manufactures and installs
staircases for all types of projects such as high and low rise
buildings, villas, shopping centers, industrial and
commercial facilities.
Our staircase production process is distinguished by our
special molds that allow adjustment of tread width, step
height, inclination and length of the staircase, this
guarantees quick preparation times allowing us to
commence production quickly and meet project
requirements in time.
Off-site manufacturing process
eliminates the need for
formwork, site-poured concrete
and the potential for delays
NO FORMWORK REQUIRED
Once installed, the remaining
construction activities can
proceed with enhanced
accessibility and safety
SAFE
Multiple flights and landings can
be installed within a day
FAST CONSTRUCTION
No topping or
screed required
Designed with a variety of
landings, tread and riser size to
suit individual project
requirements
DESIGN FLEXIBILITY
of Exeed Precast staircases include:
ADVANTAGES
EXEED PRECAST STAIRCASES OFFER
THE ECONOMY, STRENGTH &
DURABILITY OF CONCRETE
CONSTRUCTION TOGETHER WITH THE
QUICK INSTALLATION SPEED OF
PRECAST CONCRETE
EXEED PRECAST | INFRASTRUCTURES
INFRASTRUCTURE
Exeed Precast Infrastructure products include:
MANHOLES
RAILWAY SLEEPERS
PIPE SLEEPERS
BRIDGE BEAMS & GIRDERS
SUBSTATIONS
Exeed Precast has a strong track record of delivering high-end precast
infrastructure solutions in the UAE, adhering to the highest quality standards.
Precast elements have long been used in infrastructure due to its durability,
dependability, quality and ease of installation.
Clients use such precast elements for a wide range of applications including
walls, bridges, tunneling, barriers and more.
422
BOX CULVERTS
TUNNEL SEGMENTS
JERSEY BARRIERS
RETAINING WALL
STRUCTURE
TROUGHS & TRENCHES
Exeed Precast wall panels can be
customized as to the architect’s
or owner’s requirements.
AESTHETICALLY PLEASING
23
Exeed Precast have successfully completed many projects that utilize the total precast system including large scale villa projects, shopping malls,
buildings, substations, labour accommodations and much more.
TOTAL PRECAST
CONCRETE
SYSTEM
Total precast structures combine a building’s exterior finish with its structural
system. Two basic types of structural systems can be designed: load-bearing
exterior wall panels and load-bearing column and beams (or spandrel panels).
Exeed Precast’s highly experienced team of engineers can propose the optimal
precast solution from preliminary design phase that will ensure all project
requirements are met with a cost effective solution.
Due to Exeed Precast’s diversified range of products and services we are best
placed to provide our clients with a one stop source to meet project requirements
whatever they may be.
EXEED PRECAST | TOTAL PRECAST CONCRETE SYSTEM
Total precast systems provide many
benefits: structural, architectural,
environmental, cost and schedule
Securing targeted
opportunitiesthroughpreferred
methodsandprovenpractices
The development and
care of people
Continual improvement
of our processes and services
The maximization of
Stakeholders satisfaction
Predictability of
performance
Strategic collaboration
with our Business Partners
Establish the Quality
Objectives and
Targets
4
QUALITY
POLICY
24
Exeed Precast is committed to provide quality services to its Stakeholders which
accurately interprets their requirements and satisfies their expectations in an
innovative, economic and efficient manner.
Exeed Precast will achieve these goals through the operation of an Integrated Management System. This
addresses the following key issues developed in accordance with National & International Standards.
EXEED PRECAST | QUALITY POLICY
This policy shall be reviewed for its continuing suitability to ensure that it remains relevant and effective at all times.
Protecting the environment, health and safety of all personnel including members of the public who may be affected by the project operations.
Minimize all potential environmental impacts and have best working practices to minimize the risks.
Complying with local statutory legislation.
Using best safety practices.
Ensuring that all planning takes into account the health and safety of persons and environment.
Providing and maintaining plant, places, and systems of work that are safe and without risks to health.
Providing trained, experienced, competent and committed management and supervision.
Ensuring that all levels of employees receive appropriate, adequate instruction, training and supervision.
Establishing effective communications and joint consultations with all parties involved in a project so that matters affecting health and safety are
understood and properly implemented.
Continually reviewing objectives and set targets to improve our OHS performance.
Openly communicating our EHS performance and participating in external initiatives that improve our knowledge and performance.
Controlling and minimizing all hazardous/non-hazardous wastes and treating and disposing of them as per national and international standards.
25
EHS
POLICY
Exeed Precast calls for high commitment to EHS from all levels within its business operations.
Such measures include:
It is the policy and objective of Exeed Precast to ensure that all necessary practical
safety measures are planned and implemented to promote and maintain our high
standards of health and safety. Our standards in safety are achievable and are based
on tried and tested methods.
To comply with EHS federal and local law requirements (Zones Corp, Environmental
agency- Abu Dhabi “EAD” and Industrial Development Bureau “IDB”), Exeed
Precast has established ADEHSMS and revised to OSHAD SF-3.
The OSHAD SF is an integrated management system that takes into consideration all
aspects related to the protection of its employees, the public and the environment.
EXEED PRECAST | OHS POLICY
This policy is reviewed periodically for its continuing suitability to the organization's current business.
Exeed Precast L.L.C
Mussafah, ICAD 2, PO Box 28866, Abu Dhabi, UAE
T +971 2 203 8600 | F +971 2 550 9925 | E info@exeedprecast.ae
For enquiries contact: sales-pc@exeed.ae
www.exeedprecast.ae

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Exeed Precast Brochure Final Web

  • 2.
  • 3. COMPANY INTRODUCTION 04 PRODUCTS & SERVICES 06 ABOUT PRECAST CONCRETE 08 WALL PANELS 10 BEAMS & COLUMNS 12 HOLLOW CORE 14 FILIGREE SLABS 16 PRESTRESSED GIRDERS/BEAMS 17 18 BOUNDARY WALLS 20GRC 21 INFRASTRUCTURE 22STAIRCASES 23 QUALITY POLICY 24 TOTAL PRECAST SOLUTIONS 25EHS POLICY CONTENTS
  • 4. WE PRIDE OURSELVES ON PROVIDING QUALITY PRODUCTS WITH THE HIGHEST LEVELS OF CUSTOMER SERVICES 44
  • 5. We regularly train our valued employees on best practices, innovation techniques, quality issues and customer service Exeed Precast’s operations follow strict safety and quality control procedures at all stages of our activities We produce precast elements under strict Quality Assurance & Quality Control complying with International Standards ISO 9001, ISO 14001 & ISO 18001 certified EXEED PRECAST | COMPANY INTRODUCTION Exeed Precast is the largest subsidiary of Exeed Industries, the industrial arm of National Holding. Exeed Industries is a leading Abu Dhabi based group focused on building materials and construction related industries with operations spread across UAE and the wider MENA region. Set up and commissioned in 2011, Exeed Precast is one of the largest precast production facilities in the region, covering an area of over 200,000 sq. m. located in ICAD 2 with an additional manufacturing facility, Exeed Aswar located in ICAD 1 covering and area of 21,000 sq. m. 5 COMPANY INTRODUCTION Exeed Precast is equipped with the latest technology: A fully automated pallet circulating production system with an average capacity of 800 m3 per day State of Art Hollow Core production halls consisting of 16 lanes with a production output of 2000 m2 per day Special production halls for Prestressed Concrete elements, columns, staircases, boundary walls and other precast elements The latest technology steel reinforcement machines that tailor the steel reinforcement mesh and cages required State of the art battery molds allowing for vertical casting
  • 6. 4 PRODUCTS & SERVICES 6 Exeed Precast designs and manufactures high quality Precast Concrete products for a wide range of project types including buildings, infrastructure, bridges and oil & gas. We help contractors, designers, architects and developers achieve the cost effective precast solutions they demand for each project, with a focus on excellence in every aspect to meet our customer’s stringent requirements regarding quality, on time delivery, safety and environmental concerns. Whether it is for a large construction site or a single villa-build, projects are managed and monitored by our experienced team of project managers, technical engineers and production staff. OFFERING THE COMPLETE SERVICE FROM ENGINEERING TO MANUFACTURE & INSTALLATION OUR SERVICES EXEED PRECAST | PRODUCTS & SERVICES ESTIMATION & COSTING ENGINEERING CONCEPTUAL DESIGN & PLANNING MANUFACTURING LOGISTICS INSTALLATION
  • 7. OUR PRODUCTS 7 EXEED PRECAST | PRODUCTS & SERVICES BEAMS HOLLOW CORE FILIGREE SLABS PRESTRESSED GIRDERS/BEAMS GRC BOUNDARY WALLSSTAIRCASES TOTAL PRECAST SOLUTIONSWALL PANELSCOLUMNS INFRASTRUCTURE (MANHOLES, CATCHBASINS, TRENCHES, PIPES SLEEPERS ETC.)
  • 8. of Exeed Precast Concrete include: ADVANTAGES 48 Outstanding quality & uniformity Speed of construction Reduced cost of construction Innovative designs High thermal & acoustic insulation properties Significant reduction in construction waste Significant reduction in safety risks Sustainability - Estidama/LEED compliant FEW BUILDING MATERIALS AVAILABLE TODAY OFFER THE ECONOMY, FLEXIBILITY & RELIABILITY OF PRECAST CONCRETE EXEED PRECAST | ABOUT PRECAST CONCRETE ABOUT PRECAST CONCRETE Precast concrete refers to any type of concrete element that is manufactured at a factory under strict quality controlled conditions, transported to the construction site and then installed on site. In contrast, traditional ‘cast-in-situ’ concrete structures are normally formed, poured, and cured on-site. In the UAE and worldwide, due to its many advantages over traditional cast-in-situ concrete, the use of both architectural and structural precast elements have proven themselves in low-rise and high-rise building of all kinds, as well as schools, multistorey car parks, villas, boundary walls and other structures.
  • 9. EXEED PRECAST | ABOUT PRECAST CONCRETE CONSTRUCTION LIFE CYCLE CONTRACTOR RCC CONSULTANT ARCHITECT BUILDER CONCEPTUALIZATION & DESIGN ARCHITECTURAL PLANNING PROJECT EXECUTION QUALITY TESTING CONSTRUCTION /INSTALLATION Cost Effective Design Factory Made Products Significant Labour Savings Scalable Plan Speed Architectural Freedom Assured Superior Quality Perfection in Execution Cost Optimized Design Engineered For Perfect Fit Precise Plan Robust Structural Quality Seamless Execution Significant Effort Saving Eliminate On-Site Errors Accurate Manpower Estimation Less Manual Errors On-Time Completion Clear View of Execution Hassle Free Operations 9
  • 10. EXEED PRECAST | WALL PANELS WALL PANELS 410 Precast concrete wall panels can be comprised of a variety of shapes, and wall types. Typically, precast concrete wall panels fall into the following basic categories: SOLIDINTERNALEXTERNAL These can be panelized and erected in either horizontal or vertical positions and used on all types of structures from residential to commercial, institutional to industrial. Wall panels can be designed as nonloadbearing or loadbearing, carrying floor and roof loads, as well as lateral loads. Exeed Precast’s comprehensive product offering can be manufactured to meet the precise needs of each unique project in line with Estidama and LEED requirements/ civil defense. FULLY INSULATED WALL PANELS (SANDWICH)
  • 11. EXEED PRECAST | WALL PANELS 11 Exeed Precast uses its state of the art machinery coupled with best practice methods for finishing the surfaces of our panels within the tolerances of international standards resulting in our panels requiring no plaster work whatsoever. NO PLASTERING REQUIRED SPEED OF CONSTRUCTION DESIGN FLEXIBILITY ESTIMADA & LEED COMPLIANT Exeed Precast walls are energy efficient due to a high thermal mass that enables materials to absorb and store temperatures at a more constant rate. This system reduces the fluctuation of temperatures within the building. ENERGY EFFICIENCY Being that our wall panels are manufactured at the Exeed Precast production facility the impact that these panels impose onsite is minimal. This also helps reduce the space needed on a job site. ENVIRONMENTAL SOUNDNESS MEP works (plumbing, electrical lines etc) can be incorporated within the precast elements during production in the factory thereby reducing on-site work. REDUCED ON-SITE WORK Exeed Precast wall panels can be customized as to the architect’s or owner’s requirements. AESTHETICALLY PLEASING of Exeed Precast Concrete include: ADVANTAGES
  • 12. 12 BEAMS & COLUMNS Exeed Precast manufactures a wide range of Precast Columns and Beams. The factory manufacture of such elements reduces site program times, therefore becoming the ideal solution for fast track projects as well as regular ones. EXEED PRECAST | BEAMS & COLUMNS WE POSSESS THE NECESSARY ENGINEERING SKILLS, EXPERIENCE & RESOURCES WHICH ALLOW US TO OFFER COST EFFECTIVE & VALUE ENGINEERED SOLUTIONS Our range of Precast Columns and Beams includes a variety of cross sections from standard ‘square and circular’ to custom-made irregular shapes.
  • 13. "I" GIRDER/BEAMS HOLLOW BEAM SINGLE "T" BEAM DOUBLE "T" BEAM INVERTED "T" BEAM NO PROPPING TO BEAMS NO NEED FOR EXPENSIVE ON-SITE FORM WORK OPTIMIZED DEPTH FOR MORE SPACE VERY FAST CONSTRUCTION & ERECTION EXEED PRECAST | BEAMS & COLUMNS 13 TYPICAL BEAM CROSS SECTIONS "L" BEAM RECTANGULAR BEAM of Exeed Precast Beams & Columns include: ADVANTAGES
  • 14. HOLLOW CORE 414 Exeed Precast hollow core slabs are prestressed concrete elements that are cast with advanced extrusion technology to be used as floor and roof deck systems, partition walls as well as boundary wall panels. The primary purpose of the cores/voids running through the slabs continuously is to decrease the weight and materials within the floor whilst maintaining the maximal strength. These voids also offer the possibility to be used as service ducts for concealed services such as plumbing and electrical. They can be even used as ducts for air conditioning. Using hollow core slabs have proven to be effective and efficient in residential buildings, schools, hospitals, car parks, multistorey buildings and multipurpose centers. They are easily adaptable to low, medium or high-rise structures. EXEED PRECAST | HOLLOW CORE SUPREME QUALITY FAST CONSTRUCTION AT SITE EASY TO ERECT LIGHTWEIGHT LONG SPANS HIGH LOAD CAPACITY SOUND RESISTANCE FIRE RESISTANCE of Exeed Precast Hollow Core include: ADVANTAGES Produced in our factory through automated machines under controlled conditions using the extrusion technique. Cut to fit before arriving on construction site, allowing a fast and simple erection process, thus reducing time of construction, saving finance costs and expediting the income from using the buildings. No need for any expensive or complicated formwork, or even temporary propping, which gives free space with easy accessibility within the construction site. Only a small erection crew is required to erect the hollow core slabs. The presence of the voids in the hollow core slabs reduces the dead load on the floor yet maintaining the strength compared to other flooring system. Exeed Precast Hollow Core slabs can easily accommodate long spans up to 20 meter without the use of intermediate beams and columns. Can handle heavy load requirements in structures such as factories, warehouse, bridges, schools, storage buildings without increasing the deck thickness or adding multitudes of beams and columns. Possess low sound transmission properties. The density and configuration of the hollow core slabs combine to lend themselves extremely well to both impact and airborne sound transmission. Fire resistant structural elements, tests and studies have demonstrated the high performance characteristics of hollow core slabs. Two hours fire rating can be easily achieved without any additional topping. The addition of topping will produce fire ratings of up to four hours which will satisfy even the most stringent code requirements.
  • 15. HOLLOW CORE SLAB 150mm Thick EXEED PRECAST | HOLLOW CORE TYPICAL CROSS SECTIONS OF HOLLOW CORE SLABS 15 HOLLOW CORE SLAB 265mm Thick HOLLOW CORE SLAB 400mm Thick HOLLOW CORE SLAB 500mm Thick HOLLOW CORE SLAB 320mm Thick HOLLOW CORE SLAB 200mm Thick Exeed Precast offers a range of depth for hollow core slabs: 150, 200, 265, 320, 400 and 500 millimeters. Depending on the requirements of the project, our design team will provide the most adequate and economical design that will suit the span and loading performance and comply with the codes of practice.
  • 16. ECONOMICAL TIME SAVING 416 THERE ARE NO LIMITATIONS IN THE USE OF EXEED FILIGREE SLABS SYSTEM; IT CAN BE USED IN ANY CONSTRUCTION PROJECT UNDER ANY CONDITIONS FILIGREE SLABS EXEED PRECAST | FILIGREE SLABS The Filigree method is a process for construction of concrete decks that successfully integrates "factory precast" and field-construction technologies. Exeed filigree slabs can be used as floor slabs as well as a shuttering system for cast-in-situ slabs with the use of a post-tensioning system. Exeed Filigree Slab (also called planks) is a reinforced semi precast concrete slab with a minimum thickness of 5–6 cm with a single steel reinforced mesh and lattice girder to give stiffness once installed. Depending on the concrete covering and reinforcement, it can be designed at any depth. of Exeed Filigree Slabs include: ADVANTAGES The slab is made into a solid and composite reinforced concrete floor by using cast-in-situ concrete that is poured at the construction site. The addition of an insulation layer for better thermal and sound properties is possible. The thickness of the finished floor slab is between 12 and 30 cm, depending on the span and the loading. The protruding truss reinforcement and the concrete surface itself provide the required anchoring, ensuring good bonding and adhesion between the finished part and the cast-in-situ concrete. DESIGN FLEXIBILITY SUPERIOR QUALITY
  • 17. ECONOMICAL Less concrete required to meet load requirements HIGH LOAD CAPACITY NO FORMWORK REQUIRED TIME SAVING No time lost waiting for beams to gain strength and beam production in Exeed factories proceeds simultaneously with construction work at site LONG SPANS Long spans of up 45 meters can be achieved for prestressed girders 17 The Prestressed elements are produced on Exeed Precast’s special 100 meter long pre-stressing beds, where it’s main reinforcement, 7 wire low relaxation strands, are tensioned individually between two abutments by means of a special hydraulic jack, according to the required structural design. Combining quality, economy, speed and flexibility, it is the building material of choice. EXEED PRECAST |PRESTRESSED CONCRETE ELEMENTS PRESTRESSED CONCRETE ELEMENTS Precast Prestressed concrete can most easily be defined as pre-compressed concrete. This means that compressive stress is applied into a concrete element before it begins its working life and is positioned to be in areas where tensile stress will develop under working load. LIGHTWEIGHT Reduces self weight of building thereby reducing the lateral load resisting system of Exeed Precast Concrete include: ADVANTAGES Exeed Precast can design complete structures (such as schools, factories, multistorey car parks, tunnel roofs, water tank roofs, bridges, etc) having prestressed columns, prestressed main girders, prestressed beams, double tee and prestressed concrete slabs.
  • 18. 4 GRC 18 Glass Reinforced Concrete (GRC) is an engineered material that contains cement, polymers, and glass fibers that are ingrained in the cementitious matrix. The properties are influenced by the glass contents, mix design, and production process. GRC is mainly used for external applications and produces an extremely lightweight yet durable material Exeed Precast’s GRC products have been used across a number of projects in the UAE as they provide architects with a high quality, aesthetically pleasing appearance and contractors with a cost effective solution. The Exeed Precast team will work in conjunction with all project stakeholders throughout the design, manufacture and installation process of our GRC solutions, ensuring that all expectations are met cost-effectively. EXEED PRECAST | GRC GRC IS A MATERIAL WHICH IS MAKING A SIGNIFICANT CONTRIBUTION TO THE ECONOMICS, TECHNOLOGY & TO THE AESTHETICS OF THE CONSTRUCTION INDUSTRY WORLDWIDE
  • 19. 19 EXEED PRECAST | GRC of Exeed GRC include: ADVANTAGES CUSTOM MADE TO SUIT PROJECT REQUIREMENTS EXELLENT DURABILITY DESIGN FLEXIBILITY HIGH COMPRESSIVE & IMPACT STRENGTH LIGHTWEIGHT NON-CORROSIVE TIME SAVING HIGH FIRE RESISTANCE
  • 20. HOLLOW CORE BOUNDARY WALLPRECAST BOUNDARY WALL PANELS WITH STRIP FOOTING PRECAST COLUMNS & ISOLATED FOOTING BOUNDARY WALLS EXEED PRECAST | BOUNDARY WALLS 420 DESIGN FLEXIBILITY FAST CONSTRUCTION & INSTALLATION SURFACE FINISH IS OF A VERY HIGH STANDARD MINIMAL MAINTENANCE Boundary walls are widely used in the UAE in order to provide privacy to buildings, villas, palaces, offices, factories and farms within a plot. Exeed Precast’s involvement in numerous precast boundary wall projects allows for our experienced team to design, manufacture and install elements of the highest quality that are tailor made to each individual project’s requirements. Exeed Precast’s Boundary Wall Systems: Additionally, decorative features such as shapes, logos and other contemporary designs can be built into the boundary walls to suit the need and taste of the project. of Exeed Boundary Walls include: ADVANTAGES
  • 21. EXEED PRECAST | STAIRCASES STAIRCASES 21 Exeed Precast designs, manufactures and installs staircases for all types of projects such as high and low rise buildings, villas, shopping centers, industrial and commercial facilities. Our staircase production process is distinguished by our special molds that allow adjustment of tread width, step height, inclination and length of the staircase, this guarantees quick preparation times allowing us to commence production quickly and meet project requirements in time. Off-site manufacturing process eliminates the need for formwork, site-poured concrete and the potential for delays NO FORMWORK REQUIRED Once installed, the remaining construction activities can proceed with enhanced accessibility and safety SAFE Multiple flights and landings can be installed within a day FAST CONSTRUCTION No topping or screed required Designed with a variety of landings, tread and riser size to suit individual project requirements DESIGN FLEXIBILITY of Exeed Precast staircases include: ADVANTAGES EXEED PRECAST STAIRCASES OFFER THE ECONOMY, STRENGTH & DURABILITY OF CONCRETE CONSTRUCTION TOGETHER WITH THE QUICK INSTALLATION SPEED OF PRECAST CONCRETE
  • 22. EXEED PRECAST | INFRASTRUCTURES INFRASTRUCTURE Exeed Precast Infrastructure products include: MANHOLES RAILWAY SLEEPERS PIPE SLEEPERS BRIDGE BEAMS & GIRDERS SUBSTATIONS Exeed Precast has a strong track record of delivering high-end precast infrastructure solutions in the UAE, adhering to the highest quality standards. Precast elements have long been used in infrastructure due to its durability, dependability, quality and ease of installation. Clients use such precast elements for a wide range of applications including walls, bridges, tunneling, barriers and more. 422 BOX CULVERTS TUNNEL SEGMENTS JERSEY BARRIERS RETAINING WALL STRUCTURE TROUGHS & TRENCHES
  • 23. Exeed Precast wall panels can be customized as to the architect’s or owner’s requirements. AESTHETICALLY PLEASING 23 Exeed Precast have successfully completed many projects that utilize the total precast system including large scale villa projects, shopping malls, buildings, substations, labour accommodations and much more. TOTAL PRECAST CONCRETE SYSTEM Total precast structures combine a building’s exterior finish with its structural system. Two basic types of structural systems can be designed: load-bearing exterior wall panels and load-bearing column and beams (or spandrel panels). Exeed Precast’s highly experienced team of engineers can propose the optimal precast solution from preliminary design phase that will ensure all project requirements are met with a cost effective solution. Due to Exeed Precast’s diversified range of products and services we are best placed to provide our clients with a one stop source to meet project requirements whatever they may be. EXEED PRECAST | TOTAL PRECAST CONCRETE SYSTEM Total precast systems provide many benefits: structural, architectural, environmental, cost and schedule
  • 24. Securing targeted opportunitiesthroughpreferred methodsandprovenpractices The development and care of people Continual improvement of our processes and services The maximization of Stakeholders satisfaction Predictability of performance Strategic collaboration with our Business Partners Establish the Quality Objectives and Targets 4 QUALITY POLICY 24 Exeed Precast is committed to provide quality services to its Stakeholders which accurately interprets their requirements and satisfies their expectations in an innovative, economic and efficient manner. Exeed Precast will achieve these goals through the operation of an Integrated Management System. This addresses the following key issues developed in accordance with National & International Standards. EXEED PRECAST | QUALITY POLICY This policy shall be reviewed for its continuing suitability to ensure that it remains relevant and effective at all times.
  • 25. Protecting the environment, health and safety of all personnel including members of the public who may be affected by the project operations. Minimize all potential environmental impacts and have best working practices to minimize the risks. Complying with local statutory legislation. Using best safety practices. Ensuring that all planning takes into account the health and safety of persons and environment. Providing and maintaining plant, places, and systems of work that are safe and without risks to health. Providing trained, experienced, competent and committed management and supervision. Ensuring that all levels of employees receive appropriate, adequate instruction, training and supervision. Establishing effective communications and joint consultations with all parties involved in a project so that matters affecting health and safety are understood and properly implemented. Continually reviewing objectives and set targets to improve our OHS performance. Openly communicating our EHS performance and participating in external initiatives that improve our knowledge and performance. Controlling and minimizing all hazardous/non-hazardous wastes and treating and disposing of them as per national and international standards. 25 EHS POLICY Exeed Precast calls for high commitment to EHS from all levels within its business operations. Such measures include: It is the policy and objective of Exeed Precast to ensure that all necessary practical safety measures are planned and implemented to promote and maintain our high standards of health and safety. Our standards in safety are achievable and are based on tried and tested methods. To comply with EHS federal and local law requirements (Zones Corp, Environmental agency- Abu Dhabi “EAD” and Industrial Development Bureau “IDB”), Exeed Precast has established ADEHSMS and revised to OSHAD SF-3. The OSHAD SF is an integrated management system that takes into consideration all aspects related to the protection of its employees, the public and the environment. EXEED PRECAST | OHS POLICY This policy is reviewed periodically for its continuing suitability to the organization's current business.
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  • 28. Exeed Precast L.L.C Mussafah, ICAD 2, PO Box 28866, Abu Dhabi, UAE T +971 2 203 8600 | F +971 2 550 9925 | E info@exeedprecast.ae For enquiries contact: sales-pc@exeed.ae www.exeedprecast.ae