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Introduction to Panel Built

Panel Built Inc. provides modular construction solutions including modular offices, mezzanines, and buildings. The document discusses factors to consider when planning a modular construction project such as location, environment, budget, and specific needs/concerns. It also introduces Panel Built's history, mission, products, operations, and past customers. Modular construction is highlighted as being more flexible, durable, and cost-effective than traditional construction methods.

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Panel Built Inc. The New Standard Experienced, Honest, Flexible, Passionate Email:info@panelbuilt.com Phone: 800-636-3873 Fax: 800-594-3245
2 Planning Your Project
3 Factors to consider when planning A modular Construction project  Where will this project be located?  What is the environment around this project?  How fast do I need this completed?  How much potential downtime will this project take?  What is the potential project budget?  Does the layout allow for changes or revisions?  What concerns do you have with this Project? Sound Control? Fire Resistance? Employee Protection? Etc..? When you contact a Panel Built Sales Representative, all these questions among others will be discussed in order to provide the best possible solution to your needs.
4 Introduction to Panel Built Inc.
5 The New Generation in Modular Buildings, Enclosures, and Mezzanines History Panel Built was founded in 1995 by brothers Mike and Pat Kiernan, and began with the construction of pre-manufactured buildings. Today, Panel Built offers a complete line of custom modular offices, mezzanines, pre- assembled and exterior buildings. All our multiple product lines are produced in our two state-of-the-art manufacturing facilities. We offer “A Better Way to Create Space” for all of your building projects. Mission Panel Built Inc. is a world class manufacturer of modular offices, pre- fabricated buildings and steel mezzanines. We believe in total customer satisfaction. We pride ourselves on listening to our client’s space needs and providing creative solutions within their budgets. Our customer, dealer, and employee relationships are the foundation of our company. We strive to provide a safe, rewarding, and positive work environment to enrich the lives of our employees and their families.
6 Our Promise Flexibility Panel Built modular offices and mezzanines are 100% relocatable and expandable. We offer many options to buy or lease, as well as assistance with financing. Quality Matchless strength and durability, is the “core” of our building quality. Our light weight, highly portable structural panels meet all military specifications and exceed most national building codes and OSHA requirements. Warranty Every Panel Built Building and Mezzanine owner is provided an exclusive warranty of our workmanship. We stand behind our products! Expertise Years of experience with an impressive array of standard and custom jobs enable us to help you through every step of your project. Service Our dedicated sales team provides confidential free quotes and drawings to help get your project underway. Our team is available to answer any questions about a quotation, an order, freight options or project changes. Customer service works in unison with our shipping and installation departments to ensure an on time delivery and set up, with the least amount of disruption to your business. Products Panel Built manufactures standard and custom modular buildings including: One-, Two-, and Three-Story In-Plant Offices, Multi-Purpose Mezzanine Systems, Security/Guard Stations, Interior and Exterior Equipment Enclosures, Wall Partitions, Clean Rooms, Exterior Offices, and Special-Use Buildings. At Panel Built, we are always researching and developing new products and new ways to improve old products. We have developed many ancillary products including guard rails, stair systems, and safety gates. For superior quality, dependable service, and innovative solutions, Panel Built is your best choice. We invite you to experience the Panel Built difference.
7 Panel Built Operations  Panel Built has installation crews that travel nationwide for your convenience.  Smaller products are shipped in a common carrier while larger products will ship on a dedicated truck. If you have a trucking company you are comfortable with we can ship via that carrier as well. As a customer you can arrange freight as well.  Panel Built carries all of the required liability insurance and has General Contractor partners in case a General Contractor license is required.  Standard lead time is 3-4 weeks after receipt of approval drawings. Panel Built also has a 2-day quick ship program for value line offices and a 5-day quick ship program for standard guard booths.  Panel Built provides drawings for all quotes, not just when you place an order. 3D drawings for quotes are also available upon request.  Panel Built standard payment terms are Net 30 days. However, we have always been willing to work with our customers on invoicing terms; just ask your representative.  If there is an issue with your project, Panel Built will make it right at all costs. We Communicate several times throughout the project to ensure scheduling, permitting, and general project management is successful. –Mike Kiernan (President)
8 Why Modular? The trend to purchase and utilize modular building systems is increasing with no end in sight and for good reason. By pre-engineering, designing, and prefabricating in an automated controlled environment, we are able to provide you greater value over conventional construction methods with shorter lead times and much less site disturbance. What Advantage Does Modular Hold Over Conventional Construction Methods? Modular Construction Conventional Construction Pre-Designed Requires architectural time and expenditure Pre-engineered Requires engineering time and expenditure Complete detailing package: including specifications and all the components necessary to place order at no charge. Bid packages or a professional spec writer is time consuming and costly– poorly communicated pro- ject could be a disaster. Quality inspected and approved materials. Volume purchasing power for lower cost. Building materials and quality vary day to day. Increased costs due to numerous trips or additional orders for building supplies. Prefabricated to minimize an interruption of production. (Less time-Less Mess-Less Noise) Interrupted operations and increased construction time, not to mention, wet paint, sheet rock dust, debris, and noisy tools. Easily expandable system manufactured to match in appearance and to accept additions. Difficult to match existing construction after time. Added levels could require more reinforcement in structure. Relocatable by fork-lift or crane– Disassemble and reassemble– Never lose capital investment. Requires demolition resulting in debris removal and higher reconstruction costs. Longer construction time. Longer lifetime of material such as steel, alumi- num, etc, for more exact fits and tolerances Construction Materials have a distinctively shorter lifetime than materials used in Modular construction. 7 year Tax Depreciation 33 year Tax Depreciation Single Source A reliable contractor or multiple trades must be located and coordinated for each project. Interchangeable panels, doors, windows and oth- er parts. Contractors rarely use the same materials projet to project. Fast, easy, and cost effective installation. Environmental delays, plant down-time, union labor etc. Can add costs to the project.
9 At Panel Built we pride ourselves on Excellent customer service. Panel Built understands that time is of the essence with all projects; which is why we strive to make contact with incoming requests within 24 hours. Our dedicated staff is available to answer all of your upcoming project questions. Get in contact with our staff Inside Sales Team Adam Mcpherson Inside Sales Manager Lynn Maniotes Kevin Thomsen Kirsten Reff Jane Griffin Phone: 800-636-3873 Email: Info@Panelbuilt.com Or go to www.Panelbuilt.com and fill out our free quote form. Management Group Mike Kiernan Owner/ President Josh Wallace Engineering Manager Gay Burke HR/ Install Coordinator Shane Wright Install Manger Steven Maddaleni Shipping Manager Conrad Walker Marketing Manager Debbie Mawyer Account Manager Lee Baenninger Panel Line Manager Dave Arnold General Manager
10 Partial List of Past Customers Air Techniques Alliant Energy Applied Controls Barnes Aerospace Barnes & Noble Belks Bell Helicopter Ben & Jerry's Black & Decker Boeing Bridgestone British Petroleum Cadillac Campbell's Soup Castrol Industrial Caterpillar, Inc. Cessna Air Craft Charleston Marine Chevron USA Chief Oil & Gas Circuit City Closet Maid Coca Cola Bottling Colgate/Palmolive Cooper Tire Costco Duke Energy Corporation Electric Power Board of Chattanooga Energy Absorption Systems FANUC Robotics Florida Crystals Ford Motor Co. Frito Lay, Inc. General Dynamics General Motors Georgia Power Goodrich Tire Co. Goodyear Tire & Rubber Gulfstream Aerospace Honda Motors Jaguar JC Penney John Deere Commercial Kingston Mines Terminal Kohler Co. Kyanite Mining Co. Lasercraft Technologies Lockheed Martin Magic Coil Mead Paper Mettika Coal Miller Brewing Monroe Automotive National Cabinet & Lock NCI, Inc. Smith Aerospace Nine West Group North Charleston Coliseum Oglethorpe Power Corporation OS Hill International OshKosh Corporation Pepsi Pepperidge Farms Pillsbury Porsche Logistics Proctor & Gamble Quebecor World Regal Marine Rheem Manufacturing Rohm & Haas Chemical Sara Lee Sears Shaw Industries Smuckers Sysco Foods T-Mobile Tenneco Textron Marine & Land The Kelly Tire Company Thermo King Toyota Tropicana Products, Inc. T.V.A. UPS Unicco-Gulfstream Aerospace United Technologies Volvo Westinghouse Commercial Nuclear Div. Westinghouse Electric Corporation Whirlpool Yamaha Zodiac America
11 Inplant Office Applications  Administrative offices  Break rooms  Conference rooms  Cleanrooms  Office on Mezzanine for overview Modular Buildings also:  Utilize wasted space in your facility  Meet major building codes  Can adapt to growing and changing plant needs  Offer tax benefits, such as tax depreciation over 7 years  Are available with fire, sound and insulation options  Provide consolidation  Allow plant viewing
12 10x10 Modular Office 12x40 Modular Office
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14 Need an office fast? Panel Built now offers a two day shipping program for standard in plant office orders. This means from the time you place your order, the entire package will be shipped within 2 business days. Orders must be received by 4 pm EST, and must meet the general requirements. 2 day shipping! General Requirements •8’ or 10’ Walls •8’ x 8’ up to 20’ x 40’ (2’ increments) •Standard Vinyl Covered Gyp/Gyp Panels with Polystyrene Core •Same Color Vinyl Both Sides •Doors & Trim to Match Walls •B-Deck Roof Standard Options •3-0 or 6-0 by 7-0 Doors •¼” Clear Tempered Glass Windows (4’ x 3’ only) •Standard HVAC Unit •2’ x 4’ Drop Ceiling •6” Batt Insulation •Standard Electric (duplex receptacles, switches, data, troffer lights) Color Options •Champagne •Grey •White HVAC Options (Through Wall & Heat Pump) •Amana 9,300 BTU Cooling / 11,000 BTU Heating •Amana 12,000 BTU Cooling / 11,100 BTU Heating •Amana 18,000 BTU Cooling / 11,100 BTU Heating Freight Options •LTL Carrier •Customer Pick-Up •Dedicated Truck
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27 Modular inplant offices
28 Modular Inplant Offices Maximize Your Workspace One, Two, and three story in-plant offices from Panel Built can accommodate any space need. Available in a variety of cores and surface finishes, these versatile structures go up in a fraction of the time and cost of traditional “Stick- Built” construction. When it comes to in-plant offices, Panel Built does it all. From the most basic economical 10’x10’ in-plant office, to an environmentally controlled clean room, to a high end two-story office complex Panel Built can engineer a building inside and out. From design to installation Panel Built will provide the best solution possible, on time and in budget. Standard Models Include:  Three Inch insulated wall panels in choice of three colors.  22-gauge galvanized steel top decking and suspended acoustical ceiling.  Framing and all Connecting Hardware.  20 gauge steel right or left swing door with a 16 gauge frame, 20”x30” window and hardware.  Electric package includes: junction box, breaker panel, light switch and duplex outlets, and 2’x4’ lamp fluorescent fixtures. Modular wiring available.  Step by step installation manual and drawings.
29 Modular Cleanrooms Don’t let your need for a cleanroom intimidate you. Panel Built can help. Classifications. Fed Std. vs. ISO. Microns per cubic foot. Positive pressure. Relative humidity. HEPA Filters. Ante Room. Return air. Make up air. Pre-Filter. Pressurized plenum. CFM. Filter coverage. Filter efficiency. Air flow. It is no surprise that the need for a cleanroom can be overwhelming. Panel Built can help with the confusion. The panels, windows, and doors common to our in-plant modular office system already meet your Class 1000, Class 10,000, and Class 100,000 needs. Our sales staff has the knowledge to combine our wall system with the appropriate cleanroom components to insure your cleanroom meets your strict requirements. Cleanrooms by Panel Built incorporate a hidden return air chase system. Utilizing the wall cavity itself in conjunction with properly sized return louvers, Panel Built is able to eliminate the expensive ductwork and/or chase walls often associated with hardwall modular cleanroom systems. This translates into a final product that is more attractive, less expensive, and easier to install. Panel Built also works closely with our suppliers to guarantee that the specialty components such as sealed and gasketed light fixtures, cleanroom drop ceilings, and HEPA Fan filter units are readily available to insure we can continue to meet our industry leading delivery times. Panel built can supply as little or as much as you need. Already have a mechanical contractor. No problem. Panel built will supply your contractor with the pertinent information he needs to properly design and supply your HVAC system. No mechanical contractor. Don’t worry. Panel built can specify, supply, and install your ideal system as well. Don’t be intimidated. Contact Panel Built today.
30 Panel Rating Guide Panel Types Fire Sound Impact Durability G/G Our Most Popular Interior Panel *** *** ** ** S/S Lightweight and Durable * ** *** *** SB/S Great for Enclosures * ** *** *** S/G Limited Weather Panel * ** ** ** SB/G Rugged Interior Panel * ** ** ** SB/BG Great for Exterior Offices * ** ** ** SB/BS Our Most Durable Panel * ** *** *** FRP/FRP Rugged and Scratch Resistance *** ** *** *** 1 Hour Fire Rated Panel SG/GS Mineral Wool *** *** *** *** Sound Panel GF/G Mineral Wool * *** ** *** *=Good **=Better ***=Best SG/S Panel
31 Sound and fire rated panels
32 Non-Combustible sound panels Panel Built, Inc. is proud to announce the addition of three new panel types to our product mix. All three panels serve a need requested by our customers regarding two common specifications; sound and fire. The first panel is focused on sound, providing a higher STC than our standard Value Line panels, but utilizing the same modular building system. Composed of gypsum, sound board, and poly- styrene; these panels are ideal for noisy warehouses or back-to-back offices where sound transference is an issue. Panel Built, Inc. calls these panels Standard Sound Panels, and they are available in three standard colors, as well as custom colors and finishes by request. The second panel type is a low-cost non-combustible panel designed to work in the same modular building system as our Value Line panels. These panels utilize a poly-isocyanurate core laminated with vinyl faced gypsum on either side. Poly-Iso is an FM approved non-combustible material which provides a higher R-value than poly-styrene at a relatively minimal price increase. Available in three standard colors, these panels are ideal for machine shops and manufacturing facilities where insurance requirements necessitate non- combustible construction. Before deciding on traditional construction, compare it to our Standard Non-Combustible panel building system which achieves the same fire rating at a fraction of the cost and time. The final panel type introduced today is our Non-Combustible Sound Panel. As the name implies, this panel takes into account both sound and fire specifications and provides a high STC panel with a non-combustible core. These panels feature a pre-formed metal stud sub-frame with mineral wool core laminated to vinyl faced gypsum on either side. Also designed to work with our existing modular building system, these panels are available up to 12 feet tall. As always, Panel Built’s experienced modular building experts will help you find the best solution for your specific needs. It is always a good idea to check with your insurance company to discover their fire rating requirements for modular construction before purchasing. For those instances where a 1-hour fire rating is required, Panel Built also offers a certified 1-hour system.
33 Modular Fire Wall Classifications Class A  Polystyrene core with vinyl covered gypsum board.  Panel is tested with an open flame, and measurements are taken on fuel contribution, smoke developed, and flame spread.  Non-combustible, will catch on fire if exposed long enough.  Vinyl, steel, or a number of other kinds of coverings. Class C  Vinyl covered hardboard with polystyrene core.  Panel is tested with an open flame, and measurements are taken on fuel contribution, smoke developed, and flame spread.  Combustible  Not permitted for most uses  Panel Built only offers class A and above. 1-Hour Fire Rated  Mineral wool core covered by mechanically fastened type-x gypsum board  Panel wall is constructed and is essentially blasted with flames for an hour followed by a blasting from a fire hose. Wall must remain intact.  Extremely fire resistant  Covered with steel sheeting to hide the screw heads There are instances where the insurance company requires more than a Class A, but not necessarily 1-hour fire rated. For these situations, Panel Built has developed a hybrid panel. The hybrid panel is non-combustible, with a gypsum covered mineral wool core. Like the 1-hour panels, this requires steel studs to provide rigidity. Unlike the 1-hour panel though, a hybrid panel does not need screws (up to 9’ tall); instead, it can be laminated together with structural adhesive, leaving the surface of the gypsum smooth (and consequently does not require a steel skin saving you money).
34 HVAC Systems
35 Types of HVAC Systems Traditional Split System HVAC’s are most commonly associated with residential homes. These systems are optimal when there are multiple rooms and hallways to cool. Ductwork can be ran into each room, while only using one air condenser (outside) and one air handler (inside). Exterior of Building: (D) - Air Condenser Interior of Building: (A) - Air Return (B) - Ductwork (C) - Air Handler Mini Split Systems are often used when adding HVAC to a new room or office in an existing building. Because there are no hallways to heat/cool, the air handler can be located on the wall or roof of the new room without running ductwork. These systems still operate like a traditional split system: with an air condenser located outside which feeds an air handler located inside the building. These systems can be used to cool multiple rooms. However, if there is a hallway involved, either include an air handler for the hallway or consider traditional split system. BARD or Package Units are generally used for larger areas that need a heat/cool system that can easily be transported with the building. The system is still comprised of an air condenser and air handler, but they are contained in the same unit that is visible hanging on the exterior of the building. BARD units can be used in conjunction with ductwork to heat/cool multiple rooms with one unit. Two important considerations when using BARD units: is there sufficient ambient (cool) air to feed the system? where will the condensation line drain to? Coleman Roof Mount HVAC’s are designed to be used on RV’s. They are often utilized on guard booths, (Like Panel Built Quick Ship guard booths). These units are similar to BARD units, in that the air condenser and air handler are combined into one unit - however, the Coleman unit mounts on to the roof of the building. There is an air diffuser on the interior ceiling which also houses the controls for the unit unless the optional external thermostat is purchased. Because these units have a condensation pan (which relies on evaporation) instead of a condensation drain line, roof mounts should only be used on flat roofs to avoid possible drippage
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38 Steel Mezzanines
39 Panel Built Mezzanine Systems Heavy duty industrial platforms are excellent for supervisory inplant offices, elevated production lines, vision towers, catwalks and more—Mezzanine- Built mezzanine systems from Panel Built, Inc. provide a clear view of plant work areas and convert wasted vertical space into productive work environments. These rugged load-bearing mezzanine systems support two-story construction and meet OSHA & IBC code; Additionally, Mezzanine-Built systems can be designed to accommodate virtually any space requirement. Mezzanine-Built powder coated steel mezzanines are built to your specification: custom sizes, heights, spans, decking materials, landings and stair systems. Heavy-duty and long-lasting, Panel Built provides the safest, lowest-maintenance, and most productive metal structures available today.
40 Mezzanine Ideal For:  Elevated inplant Offices  2nd production level  Storage  Industrial Platforms  Catwalks  Conveyor Integration Mezzanine Systems Feature:  Modular bolt-together systems  A variety of decking materials  Heavy-duty columns & base plates  All structural grade bolts  Heavy-duty prefabricated metal stairs and accessories  Abrasion-resistant powder-coated steel or galvanized steel
41 Sample Mezzanine Drawing
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43 Inplant on mezzanine
44 Mezzanine system options Floors/Decking Corrugated Steel Decking One of the most common options for decking a mezzanine is to use corrugated steel decking material covered by a layer of Advantech. Advantech is a high quality product superior to ordinary plywood and OSB options due to its enhanced strength, stiffness and moisture resistance. Its advanced destiny provides a solid and secure resistance to foot traffic, and is designed to withstand weather conditions better than ordinary plywood. This decking method is considered to be our most economic selection and materials are readily available. ResinDek ResinDek is high density composite flooring, recommended for mezzanines requiring a solid floor subject to heavy loads from the use of pallet jacks, carts or dollies. This option is installed over 20g. corrugated steel decking and has a load capacity of up to 2,000 lbs PSF It has an acryseal surface which is not only skid- resistant but also easy to clean. Available in a Gray Diamond Seal finish, ResinDek is ideal for interior decking where heavier loads and a more “finished” look are desired. Diamond Plate Heavy-duty steel tread plate (diamond plate) is generally installed over Advantech. Advantech is mounted over corrugated steel deck to provide greater durability with higher point load and wheel load capacities. It also enables a quiet floor for the work environment as opposed to having diamond plate directly over a steel deck (which can also be a viable option if insurance requires no combustible material be used). This decking is considered to be our second most durable flooring. Concrete The most durable type of mezzanine flooring by far is concrete. With a high point load and minimal transmission of noise through the deck, concrete should be used in high capacity industrial and military applications where the mezzanine is considered to be permanent. Steel decking (corrugated steel VL decking) is provided Steel Grating Steel grating allows for air, light, heat, and fluids to pass through the deck surface. It is strong, durable and virtually maintenance free. Press-locked grating is a system of interlocking, perpendicular bars; it provides a smooth clean look and excellent lateral support. It exhibits the same strength, long life and openness as welded grating. Black finish is standard with steel grating; however, various color options and galvanized finishes are also available.
45 Mezzanine system options Stair Systems All Panel Built stair systems and components are engineered, fabricated and powder coated at our plant for a lasting finish and fast delivery. Each system is manufactured to your specification allowing for various sizes, heights and specialty handrails that meet OSHA or IBC codes. Ladders & Cage Ladders Featuring solid steel construction and a powder coat finish, Panel Built cage ladders are engineered to meet OSHA specifications. Ladders feature a flared entry for easy access and include a steel base mounting bracket.
46 Paint vs. Powder When it comes to finishing structural steel, powder coating is one of the most durable surface finishes utilized today. It is used across a wide array of industries including aviation, marine, and military applications. Powder coating is a type of coating that is applied as a free-flowing, dry powder. The main difference between a conventional liquid paint and a powder coating is that the powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form. The coating is typically applied electro statically and is then cured under heat to allow it to flow and form a "skin". The powder coating process involves three basic steps: Part preparation or the pre- treatment which is the removal of oil, soil, lubrication greases, metal oxides, welding scales by mechanical process. Next is the powder application process; an electrostatic gun is used to spray the powder onto the metal structure. The gun imparts a negative electric charge to the powder, which is then sprayed towards the grounded object. The last step is curing; this is when the powder is exposed to elevated temperature, and it begins to melt, flows out, and then chemically reacts to form an interconnected structure. The cure process requires that the material reach a temperature of 350°F for 12- 15 minutes time in order to reach full cure. There are many advantages to using Powder Coating vs. liquid coating. One advantage is powder coating is highly protective of our environment. While liquid finishes contain solvents which have pollutants known as volatile organic compounds (VOC's), powder coating contains no solvents and release negligible amounts, if any, VOC's into the atmosphere. Therefore, there is no longer a need for finishers to buy and maintain costly pollution control equipment. Powder coated items generally have fewer appearance differences between horizontally coated surfaces and vertically coated surfaces than liquid coated items. The coat is tough, durable, and long lasting; has excellent hardness and abrasion resistance which in turn provides improved product performance over most liquid coatings. Another great benefit of powder coating is that it can produce much thicker coatings than conventional liquid coatings without running or sagging; giving your finished product a sleeker and smooth looking finish.
47 Structural Steel vs. Cold Rolled Systems Cold Rolled Cold rolled refers to the method of bending sheet metal into “c” channel to use as the under structure of the mezzanine floor. These cold rolled pieces attach to the tubular steel or tapered columns and provide the “beams” that support the floor. Cold rolled has two major benefits over structural steel mezzanines. First, the material is much lighter than structural steel and therefore less expensive to ship. This usually means there is also less equipment needed to erect the structure on site. Second, cold rolled steel can be pre- galvanized; offering a substantial savings over hot dipped galvanized, stainless steel, or aluminum mezzanines. A disadvantage of cold rolled steel mezzanine systems is the very limited column spacing (usually 16’ max). They are also unable to reach the high live loads or heavily concentrated point loads that can be accomplished with structural steel mezzanine systems. Structural Steel Structural steel mezzanines are constructed of hot rolled structural I-beams which connect in a post-and-beam manor to tubular columns or I-beam columns. Open web bar joists are then used to construct the sub-floor support. While structural steel mezzanines do have a higher dead load than cold rolled systems, they also offer major advantages. The most commonly required benefit of structural steel is greater column spacing. Instead of the limited 16 feet achievable with cold rolled, structural steel mezzanines can have column spacing well over 25 feet as well as load ratings well over the standard 125 psf. This means when using a structural steel mezzanine system, more material can be stored in a smaller area – with more space for manoeuvrability underneath. Both types of mezzanine systems can be finished with wet paint or powder coated. Cold rolled systems can be pre- galvanized whereas structural steel must be hot-dipped in order to become galvanized. The last major comparison point between the two systems is price. Cold rolled systems will tend to cost less (partly due to less freight cost), but offer fewer load and span options. Conversely, structural steel tends to cost more; but with more span options and the availability to add more weight as situations arise in the future. Panel Built offers both options in order to better serve our customers needs. We can even design a hybrid of both systems when needed to achieve the perfect combination of value and functionality!
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51 Exterior Buildings
52 Exterior refabricated modular buildings and metal structures Panel Built’s exterior metal buildings systems offer a cost effective alternative to conventional construction. Quicker to construct than stick built, a Panel Built panelized metal buildings offer outstanding quality and value. Panel Built’s wide selection of panel finishes, roofing types, and accessories allow us to tailor a prefabricated building system to fit your specific needs. Expandable and relocatable, Panel Built exterior modular walls allow for future growth and mobility. The system’s flexibility to withstand hurricane and earthquake conditions, speed of project construction, as well as its ability to meet tough building codes, makes it a smart choice for equipment enclosures, guard shacks, storage buildings, or even a large modular office building or commercial facility. Benefits of a Panel Built Metal Building Includes:  Quick and easy to erect  Strong and durable  Relocatable  Versatile  Low maintenance  Great for remote locations  Economical
53 Modular Metal Building Applications Crane or Fork-liftable Prefabricated Buildings Built to heavy industrial standards, our fork-liftable and crane-liftable prefabricated structures offer full-depth fork pockets and welded structural steel base. Modular Office Buildings & Commercial Metal Buildings From modular offices to electric sub-station buildings to commercial metal buildings, Panel Built can provide an economical prefabricated building solution. We offer a complete package including value engineering and design-build construction services. Machine / Equipment Enclosures From equipment enclosures, communication shelters, and metal storage buildings to chemical containment and remote housing, Panel Built has a metal structure for you. Modular Training and Classroom Facilities From large school facilities to single classroom metal buildings, Panel Built steel structures look better, last longer and are more versatile than your typical trailer unit.
54 Sample Exterior Buildings
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56 Roof Types Shed Roof Gable Roof
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59 Guard Booths
60 Quick Ship Guard Booth Quick ship guard booths from Panel Built, Inc. are ready to ship in five days and are available in five sizes. Constructed of high quality steel panels, these guard booths come pre-assembled on a powder-coated steel base. Each unit comes standard with a powder -coated diamond plate floor, half-glass metal door with hardware, and flat roof panel system with built in gutter. Pick a Size (Inside Dimensions) •4’ x 4’ x 8’ •4’ x 6’ x 8’ •4’ x 8’3 x 8’ •6’ x 6’ x 8’ •6’ x 8’3 x 8’ Standard Options •Half-Glass Metal Door •Solid Leaf Metal Door •Sliding Glass Door •Slider Window (Tempered Window) •Picture Window (Tempered Window) •Stainless Steel Counter Top •Surface Mount Fluorescent Light •Electrical Load Center •Duplex Receptacles, Switches, Data Box HVAC Options (Through Wall & Heat Pump) •Amana 9,300 BTU Cooling / 11,000 BTU Heating HVAC Options (Roof Mounted) •Coleman 13,500 BTU Cooling / 11,000 BTU Heating Color Options •White •Other colors available with extended lead time Freight Options •LTL Carrier •Customer Pick-Up •Flex Freight Available
61 Pre-Engineered Monitoring Shelters A quick solution for multiple applications; pre-fabricated exterior buildings from Panel Built, Inc. offer weather-tight solutions for a number of uses including guard booths, control houses, air monitoring shelters and equipment control houses. Engineered to meet the specific application requirements, these buildings are designed to accommodate special equipment, and Are available completely assembled on a fork or crane liftable steel base. Ideal for a number of applications  Field offices, machine storage, substation enclosures  Gate houses/ Guard stations Exterior Modular Buildings: • Offer a wide selection of finishes and accessories. • Custom-built to suit your specific application. • Insulated and weather proof with HVAC systems.  Easily moved with a forklift.  Pre-assembled
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63 Ballistic Rated Buildings Panel Built, Inc. has a new addition to our top-quality product lines. We now offer ballistic-rated buildings. Perfect for guardhouses or exterior buildings where security is a priority, Panel Built’s ballistic rated buildings offer that extra protection necessary to keep you safe at all times. Prefabricated for convenience, our ballistic-rated buildings come available with a fork- or crane- liftable base for easier placement on the job site. The structural steel building comes equipped with hardened steel plating, welded on for increased support, capable of withstanding high power rifle fire. Panel Built’s ballistic capabilities are up to an ANSI/UL Level 5 rating (Medium category), capable of withstanding a 7.62mm / .308 caliber rifle round at 10 meters. They also classify under the National Institute of Justice’s “Type III high- powered rifle” category. The armored plating is composed of AR500 steel. The windows are composed of non-spall material, are engineered to resist the same ballistic stresses as the armored plating. Ballistic and Blast Resistant Building Uses  Guard Booths  Gate Houses  Ticket Booths  Security Checkpoints  Observation Booth for objects under pressure
64 Ballistic Sample
65 Panel Built Installation
66 Panel Built offers installation services worldwide. In fact, we have completed over 56 million dollars worth of projects in the United States and abroad. Whether you are installing an inplant office, concrete mezzanine, or a highly custom gatehouse– Panel Built can provide the solution. If you would prefer to provide your own installation, Panel Built can provide an on-site Tech Rep to walk you through the process. At Panel Built we offer assistance with all of the following:  Installation  Permitting  Inspections  Footer and Foundation Calculation and Construction  Technical Reps
67 How to get started At Panel Built we do not have exclusive dealer territories, dealer registration fees, or dealer sales quotes. Instead, we operate under the premise that we will always be upfront and honest with our dealers and customers; and that we want to be the preferred modular building provider for everyone we meet. With that being said we ALWAYS cross check leads to ensure we do not create a scenario where two dealers are quoting our product for the same project. In instances where two dealers bring us the same lead, we immediately connect both dealers and make them aware of the situation. We have found this to be the most fair and honest way to proceed while still satisfying our end-customer needs. What Panel Built offers our dealers  Quick ,free quotes and drawings  Best lead times -2 day quick ship offices -5 day quick ship guard booths -3-4 weeks on standard products  Design Assistance -Our team will help you design the best possible solution  Marketing Assistance -Panel Built marketing team is available to create flyers, email pieces, or offer assistance with web design for your company  Site visits -If you have a complicated project, Panel Built will send a modular building expert to visit the site for you  Leads -Panel Built generates over 15 leads a day nationwide and distributes them to our dealers
68 The Easiest Way: Complete this RFQ and fax or email it to info@panelbuilt.com for your fast free quote!
69 800.636.3873 Info@Panelbuilt.com

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Introduction to Panel Built

  • 1.
    Panel Built Inc. TheNew Standard Experienced, Honest, Flexible, Passionate Email:info@panelbuilt.com Phone: 800-636-3873 Fax: 800-594-3245
  • 2.
  • 3.
    3 Factors to considerwhen planning A modular Construction project  Where will this project be located?  What is the environment around this project?  How fast do I need this completed?  How much potential downtime will this project take?  What is the potential project budget?  Does the layout allow for changes or revisions?  What concerns do you have with this Project? Sound Control? Fire Resistance? Employee Protection? Etc..? When you contact a Panel Built Sales Representative, all these questions among others will be discussed in order to provide the best possible solution to your needs.
  • 4.
  • 5.
    5 The New Generationin Modular Buildings, Enclosures, and Mezzanines History Panel Built was founded in 1995 by brothers Mike and Pat Kiernan, and began with the construction of pre-manufactured buildings. Today, Panel Built offers a complete line of custom modular offices, mezzanines, pre- assembled and exterior buildings. All our multiple product lines are produced in our two state-of-the-art manufacturing facilities. We offer “A Better Way to Create Space” for all of your building projects. Mission Panel Built Inc. is a world class manufacturer of modular offices, pre- fabricated buildings and steel mezzanines. We believe in total customer satisfaction. We pride ourselves on listening to our client’s space needs and providing creative solutions within their budgets. Our customer, dealer, and employee relationships are the foundation of our company. We strive to provide a safe, rewarding, and positive work environment to enrich the lives of our employees and their families.
  • 6.
    6 Our Promise Flexibility Panel Builtmodular offices and mezzanines are 100% relocatable and expandable. We offer many options to buy or lease, as well as assistance with financing. Quality Matchless strength and durability, is the “core” of our building quality. Our light weight, highly portable structural panels meet all military specifications and exceed most national building codes and OSHA requirements. Warranty Every Panel Built Building and Mezzanine owner is provided an exclusive warranty of our workmanship. We stand behind our products! Expertise Years of experience with an impressive array of standard and custom jobs enable us to help you through every step of your project. Service Our dedicated sales team provides confidential free quotes and drawings to help get your project underway. Our team is available to answer any questions about a quotation, an order, freight options or project changes. Customer service works in unison with our shipping and installation departments to ensure an on time delivery and set up, with the least amount of disruption to your business. Products Panel Built manufactures standard and custom modular buildings including: One-, Two-, and Three-Story In-Plant Offices, Multi-Purpose Mezzanine Systems, Security/Guard Stations, Interior and Exterior Equipment Enclosures, Wall Partitions, Clean Rooms, Exterior Offices, and Special-Use Buildings. At Panel Built, we are always researching and developing new products and new ways to improve old products. We have developed many ancillary products including guard rails, stair systems, and safety gates. For superior quality, dependable service, and innovative solutions, Panel Built is your best choice. We invite you to experience the Panel Built difference.
  • 7.
    7 Panel Built Operations Panel Built has installation crews that travel nationwide for your convenience.  Smaller products are shipped in a common carrier while larger products will ship on a dedicated truck. If you have a trucking company you are comfortable with we can ship via that carrier as well. As a customer you can arrange freight as well.  Panel Built carries all of the required liability insurance and has General Contractor partners in case a General Contractor license is required.  Standard lead time is 3-4 weeks after receipt of approval drawings. Panel Built also has a 2-day quick ship program for value line offices and a 5-day quick ship program for standard guard booths.  Panel Built provides drawings for all quotes, not just when you place an order. 3D drawings for quotes are also available upon request.  Panel Built standard payment terms are Net 30 days. However, we have always been willing to work with our customers on invoicing terms; just ask your representative.  If there is an issue with your project, Panel Built will make it right at all costs. We Communicate several times throughout the project to ensure scheduling, permitting, and general project management is successful. –Mike Kiernan (President)
  • 8.
    8 Why Modular? The trendto purchase and utilize modular building systems is increasing with no end in sight and for good reason. By pre-engineering, designing, and prefabricating in an automated controlled environment, we are able to provide you greater value over conventional construction methods with shorter lead times and much less site disturbance. What Advantage Does Modular Hold Over Conventional Construction Methods? Modular Construction Conventional Construction Pre-Designed Requires architectural time and expenditure Pre-engineered Requires engineering time and expenditure Complete detailing package: including specifications and all the components necessary to place order at no charge. Bid packages or a professional spec writer is time consuming and costly– poorly communicated pro- ject could be a disaster. Quality inspected and approved materials. Volume purchasing power for lower cost. Building materials and quality vary day to day. Increased costs due to numerous trips or additional orders for building supplies. Prefabricated to minimize an interruption of production. (Less time-Less Mess-Less Noise) Interrupted operations and increased construction time, not to mention, wet paint, sheet rock dust, debris, and noisy tools. Easily expandable system manufactured to match in appearance and to accept additions. Difficult to match existing construction after time. Added levels could require more reinforcement in structure. Relocatable by fork-lift or crane– Disassemble and reassemble– Never lose capital investment. Requires demolition resulting in debris removal and higher reconstruction costs. Longer construction time. Longer lifetime of material such as steel, alumi- num, etc, for more exact fits and tolerances Construction Materials have a distinctively shorter lifetime than materials used in Modular construction. 7 year Tax Depreciation 33 year Tax Depreciation Single Source A reliable contractor or multiple trades must be located and coordinated for each project. Interchangeable panels, doors, windows and oth- er parts. Contractors rarely use the same materials projet to project. Fast, easy, and cost effective installation. Environmental delays, plant down-time, union labor etc. Can add costs to the project.
  • 9.
    9 At Panel Builtwe pride ourselves on Excellent customer service. Panel Built understands that time is of the essence with all projects; which is why we strive to make contact with incoming requests within 24 hours. Our dedicated staff is available to answer all of your upcoming project questions. Get in contact with our staff Inside Sales Team Adam Mcpherson Inside Sales Manager Lynn Maniotes Kevin Thomsen Kirsten Reff Jane Griffin Phone: 800-636-3873 Email: Info@Panelbuilt.com Or go to www.Panelbuilt.com and fill out our free quote form. Management Group Mike Kiernan Owner/ President Josh Wallace Engineering Manager Gay Burke HR/ Install Coordinator Shane Wright Install Manger Steven Maddaleni Shipping Manager Conrad Walker Marketing Manager Debbie Mawyer Account Manager Lee Baenninger Panel Line Manager Dave Arnold General Manager
  • 10.
    10 Partial List ofPast Customers Air Techniques Alliant Energy Applied Controls Barnes Aerospace Barnes & Noble Belks Bell Helicopter Ben & Jerry's Black & Decker Boeing Bridgestone British Petroleum Cadillac Campbell's Soup Castrol Industrial Caterpillar, Inc. Cessna Air Craft Charleston Marine Chevron USA Chief Oil & Gas Circuit City Closet Maid Coca Cola Bottling Colgate/Palmolive Cooper Tire Costco Duke Energy Corporation Electric Power Board of Chattanooga Energy Absorption Systems FANUC Robotics Florida Crystals Ford Motor Co. Frito Lay, Inc. General Dynamics General Motors Georgia Power Goodrich Tire Co. Goodyear Tire & Rubber Gulfstream Aerospace Honda Motors Jaguar JC Penney John Deere Commercial Kingston Mines Terminal Kohler Co. Kyanite Mining Co. Lasercraft Technologies Lockheed Martin Magic Coil Mead Paper Mettika Coal Miller Brewing Monroe Automotive National Cabinet & Lock NCI, Inc. Smith Aerospace Nine West Group North Charleston Coliseum Oglethorpe Power Corporation OS Hill International OshKosh Corporation Pepsi Pepperidge Farms Pillsbury Porsche Logistics Proctor & Gamble Quebecor World Regal Marine Rheem Manufacturing Rohm & Haas Chemical Sara Lee Sears Shaw Industries Smuckers Sysco Foods T-Mobile Tenneco Textron Marine & Land The Kelly Tire Company Thermo King Toyota Tropicana Products, Inc. T.V.A. UPS Unicco-Gulfstream Aerospace United Technologies Volvo Westinghouse Commercial Nuclear Div. Westinghouse Electric Corporation Whirlpool Yamaha Zodiac America
  • 11.
    11 Inplant Office Applications  Administrativeoffices  Break rooms  Conference rooms  Cleanrooms  Office on Mezzanine for overview Modular Buildings also:  Utilize wasted space in your facility  Meet major building codes  Can adapt to growing and changing plant needs  Offer tax benefits, such as tax depreciation over 7 years  Are available with fire, sound and insulation options  Provide consolidation  Allow plant viewing
  • 12.
  • 13.
  • 14.
    14 Need an officefast? Panel Built now offers a two day shipping program for standard in plant office orders. This means from the time you place your order, the entire package will be shipped within 2 business days. Orders must be received by 4 pm EST, and must meet the general requirements. 2 day shipping! General Requirements •8’ or 10’ Walls •8’ x 8’ up to 20’ x 40’ (2’ increments) •Standard Vinyl Covered Gyp/Gyp Panels with Polystyrene Core •Same Color Vinyl Both Sides •Doors & Trim to Match Walls •B-Deck Roof Standard Options •3-0 or 6-0 by 7-0 Doors •¼” Clear Tempered Glass Windows (4’ x 3’ only) •Standard HVAC Unit •2’ x 4’ Drop Ceiling •6” Batt Insulation •Standard Electric (duplex receptacles, switches, data, troffer lights) Color Options •Champagne •Grey •White HVAC Options (Through Wall & Heat Pump) •Amana 9,300 BTU Cooling / 11,000 BTU Heating •Amana 12,000 BTU Cooling / 11,100 BTU Heating •Amana 18,000 BTU Cooling / 11,100 BTU Heating Freight Options •LTL Carrier •Customer Pick-Up •Dedicated Truck
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  • 26.
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  • 28.
    28 Modular Inplant Offices MaximizeYour Workspace One, Two, and three story in-plant offices from Panel Built can accommodate any space need. Available in a variety of cores and surface finishes, these versatile structures go up in a fraction of the time and cost of traditional “Stick- Built” construction. When it comes to in-plant offices, Panel Built does it all. From the most basic economical 10’x10’ in-plant office, to an environmentally controlled clean room, to a high end two-story office complex Panel Built can engineer a building inside and out. From design to installation Panel Built will provide the best solution possible, on time and in budget. Standard Models Include:  Three Inch insulated wall panels in choice of three colors.  22-gauge galvanized steel top decking and suspended acoustical ceiling.  Framing and all Connecting Hardware.  20 gauge steel right or left swing door with a 16 gauge frame, 20”x30” window and hardware.  Electric package includes: junction box, breaker panel, light switch and duplex outlets, and 2’x4’ lamp fluorescent fixtures. Modular wiring available.  Step by step installation manual and drawings.
  • 29.
    29 Modular Cleanrooms Don’t letyour need for a cleanroom intimidate you. Panel Built can help. Classifications. Fed Std. vs. ISO. Microns per cubic foot. Positive pressure. Relative humidity. HEPA Filters. Ante Room. Return air. Make up air. Pre-Filter. Pressurized plenum. CFM. Filter coverage. Filter efficiency. Air flow. It is no surprise that the need for a cleanroom can be overwhelming. Panel Built can help with the confusion. The panels, windows, and doors common to our in-plant modular office system already meet your Class 1000, Class 10,000, and Class 100,000 needs. Our sales staff has the knowledge to combine our wall system with the appropriate cleanroom components to insure your cleanroom meets your strict requirements. Cleanrooms by Panel Built incorporate a hidden return air chase system. Utilizing the wall cavity itself in conjunction with properly sized return louvers, Panel Built is able to eliminate the expensive ductwork and/or chase walls often associated with hardwall modular cleanroom systems. This translates into a final product that is more attractive, less expensive, and easier to install. Panel Built also works closely with our suppliers to guarantee that the specialty components such as sealed and gasketed light fixtures, cleanroom drop ceilings, and HEPA Fan filter units are readily available to insure we can continue to meet our industry leading delivery times. Panel built can supply as little or as much as you need. Already have a mechanical contractor. No problem. Panel built will supply your contractor with the pertinent information he needs to properly design and supply your HVAC system. No mechanical contractor. Don’t worry. Panel built can specify, supply, and install your ideal system as well. Don’t be intimidated. Contact Panel Built today.
  • 30.
    30 Panel Rating Guide PanelTypes Fire Sound Impact Durability G/G Our Most Popular Interior Panel *** *** ** ** S/S Lightweight and Durable * ** *** *** SB/S Great for Enclosures * ** *** *** S/G Limited Weather Panel * ** ** ** SB/G Rugged Interior Panel * ** ** ** SB/BG Great for Exterior Offices * ** ** ** SB/BS Our Most Durable Panel * ** *** *** FRP/FRP Rugged and Scratch Resistance *** ** *** *** 1 Hour Fire Rated Panel SG/GS Mineral Wool *** *** *** *** Sound Panel GF/G Mineral Wool * *** ** *** *=Good **=Better ***=Best SG/S Panel
  • 31.
  • 32.
    32 Non-Combustible sound panels Panel Built,Inc. is proud to announce the addition of three new panel types to our product mix. All three panels serve a need requested by our customers regarding two common specifications; sound and fire. The first panel is focused on sound, providing a higher STC than our standard Value Line panels, but utilizing the same modular building system. Composed of gypsum, sound board, and poly- styrene; these panels are ideal for noisy warehouses or back-to-back offices where sound transference is an issue. Panel Built, Inc. calls these panels Standard Sound Panels, and they are available in three standard colors, as well as custom colors and finishes by request. The second panel type is a low-cost non-combustible panel designed to work in the same modular building system as our Value Line panels. These panels utilize a poly-isocyanurate core laminated with vinyl faced gypsum on either side. Poly-Iso is an FM approved non-combustible material which provides a higher R-value than poly-styrene at a relatively minimal price increase. Available in three standard colors, these panels are ideal for machine shops and manufacturing facilities where insurance requirements necessitate non- combustible construction. Before deciding on traditional construction, compare it to our Standard Non-Combustible panel building system which achieves the same fire rating at a fraction of the cost and time. The final panel type introduced today is our Non-Combustible Sound Panel. As the name implies, this panel takes into account both sound and fire specifications and provides a high STC panel with a non-combustible core. These panels feature a pre-formed metal stud sub-frame with mineral wool core laminated to vinyl faced gypsum on either side. Also designed to work with our existing modular building system, these panels are available up to 12 feet tall. As always, Panel Built’s experienced modular building experts will help you find the best solution for your specific needs. It is always a good idea to check with your insurance company to discover their fire rating requirements for modular construction before purchasing. For those instances where a 1-hour fire rating is required, Panel Built also offers a certified 1-hour system.
  • 33.
    33 Modular Fire Wall Classifications ClassA  Polystyrene core with vinyl covered gypsum board.  Panel is tested with an open flame, and measurements are taken on fuel contribution, smoke developed, and flame spread.  Non-combustible, will catch on fire if exposed long enough.  Vinyl, steel, or a number of other kinds of coverings. Class C  Vinyl covered hardboard with polystyrene core.  Panel is tested with an open flame, and measurements are taken on fuel contribution, smoke developed, and flame spread.  Combustible  Not permitted for most uses  Panel Built only offers class A and above. 1-Hour Fire Rated  Mineral wool core covered by mechanically fastened type-x gypsum board  Panel wall is constructed and is essentially blasted with flames for an hour followed by a blasting from a fire hose. Wall must remain intact.  Extremely fire resistant  Covered with steel sheeting to hide the screw heads There are instances where the insurance company requires more than a Class A, but not necessarily 1-hour fire rated. For these situations, Panel Built has developed a hybrid panel. The hybrid panel is non-combustible, with a gypsum covered mineral wool core. Like the 1-hour panels, this requires steel studs to provide rigidity. Unlike the 1-hour panel though, a hybrid panel does not need screws (up to 9’ tall); instead, it can be laminated together with structural adhesive, leaving the surface of the gypsum smooth (and consequently does not require a steel skin saving you money).
  • 34.
  • 35.
    35 Types of HVACSystems Traditional Split System HVAC’s are most commonly associated with residential homes. These systems are optimal when there are multiple rooms and hallways to cool. Ductwork can be ran into each room, while only using one air condenser (outside) and one air handler (inside). Exterior of Building: (D) - Air Condenser Interior of Building: (A) - Air Return (B) - Ductwork (C) - Air Handler Mini Split Systems are often used when adding HVAC to a new room or office in an existing building. Because there are no hallways to heat/cool, the air handler can be located on the wall or roof of the new room without running ductwork. These systems still operate like a traditional split system: with an air condenser located outside which feeds an air handler located inside the building. These systems can be used to cool multiple rooms. However, if there is a hallway involved, either include an air handler for the hallway or consider traditional split system. BARD or Package Units are generally used for larger areas that need a heat/cool system that can easily be transported with the building. The system is still comprised of an air condenser and air handler, but they are contained in the same unit that is visible hanging on the exterior of the building. BARD units can be used in conjunction with ductwork to heat/cool multiple rooms with one unit. Two important considerations when using BARD units: is there sufficient ambient (cool) air to feed the system? where will the condensation line drain to? Coleman Roof Mount HVAC’s are designed to be used on RV’s. They are often utilized on guard booths, (Like Panel Built Quick Ship guard booths). These units are similar to BARD units, in that the air condenser and air handler are combined into one unit - however, the Coleman unit mounts on to the roof of the building. There is an air diffuser on the interior ceiling which also houses the controls for the unit unless the optional external thermostat is purchased. Because these units have a condensation pan (which relies on evaporation) instead of a condensation drain line, roof mounts should only be used on flat roofs to avoid possible drippage
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    39 Panel Built Mezzanine Systems Heavyduty industrial platforms are excellent for supervisory inplant offices, elevated production lines, vision towers, catwalks and more—Mezzanine- Built mezzanine systems from Panel Built, Inc. provide a clear view of plant work areas and convert wasted vertical space into productive work environments. These rugged load-bearing mezzanine systems support two-story construction and meet OSHA & IBC code; Additionally, Mezzanine-Built systems can be designed to accommodate virtually any space requirement. Mezzanine-Built powder coated steel mezzanines are built to your specification: custom sizes, heights, spans, decking materials, landings and stair systems. Heavy-duty and long-lasting, Panel Built provides the safest, lowest-maintenance, and most productive metal structures available today.
  • 40.
    40 Mezzanine Ideal For:  Elevatedinplant Offices  2nd production level  Storage  Industrial Platforms  Catwalks  Conveyor Integration Mezzanine Systems Feature:  Modular bolt-together systems  A variety of decking materials  Heavy-duty columns & base plates  All structural grade bolts  Heavy-duty prefabricated metal stairs and accessories  Abrasion-resistant powder-coated steel or galvanized steel
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    44 Mezzanine system options Floors/Decking CorrugatedSteel Decking One of the most common options for decking a mezzanine is to use corrugated steel decking material covered by a layer of Advantech. Advantech is a high quality product superior to ordinary plywood and OSB options due to its enhanced strength, stiffness and moisture resistance. Its advanced destiny provides a solid and secure resistance to foot traffic, and is designed to withstand weather conditions better than ordinary plywood. This decking method is considered to be our most economic selection and materials are readily available. ResinDek ResinDek is high density composite flooring, recommended for mezzanines requiring a solid floor subject to heavy loads from the use of pallet jacks, carts or dollies. This option is installed over 20g. corrugated steel decking and has a load capacity of up to 2,000 lbs PSF It has an acryseal surface which is not only skid- resistant but also easy to clean. Available in a Gray Diamond Seal finish, ResinDek is ideal for interior decking where heavier loads and a more “finished” look are desired. Diamond Plate Heavy-duty steel tread plate (diamond plate) is generally installed over Advantech. Advantech is mounted over corrugated steel deck to provide greater durability with higher point load and wheel load capacities. It also enables a quiet floor for the work environment as opposed to having diamond plate directly over a steel deck (which can also be a viable option if insurance requires no combustible material be used). This decking is considered to be our second most durable flooring. Concrete The most durable type of mezzanine flooring by far is concrete. With a high point load and minimal transmission of noise through the deck, concrete should be used in high capacity industrial and military applications where the mezzanine is considered to be permanent. Steel decking (corrugated steel VL decking) is provided Steel Grating Steel grating allows for air, light, heat, and fluids to pass through the deck surface. It is strong, durable and virtually maintenance free. Press-locked grating is a system of interlocking, perpendicular bars; it provides a smooth clean look and excellent lateral support. It exhibits the same strength, long life and openness as welded grating. Black finish is standard with steel grating; however, various color options and galvanized finishes are also available.
  • 45.
    45 Mezzanine system options StairSystems All Panel Built stair systems and components are engineered, fabricated and powder coated at our plant for a lasting finish and fast delivery. Each system is manufactured to your specification allowing for various sizes, heights and specialty handrails that meet OSHA or IBC codes. Ladders & Cage Ladders Featuring solid steel construction and a powder coat finish, Panel Built cage ladders are engineered to meet OSHA specifications. Ladders feature a flared entry for easy access and include a steel base mounting bracket.
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    46 Paint vs. Powder Whenit comes to finishing structural steel, powder coating is one of the most durable surface finishes utilized today. It is used across a wide array of industries including aviation, marine, and military applications. Powder coating is a type of coating that is applied as a free-flowing, dry powder. The main difference between a conventional liquid paint and a powder coating is that the powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form. The coating is typically applied electro statically and is then cured under heat to allow it to flow and form a "skin". The powder coating process involves three basic steps: Part preparation or the pre- treatment which is the removal of oil, soil, lubrication greases, metal oxides, welding scales by mechanical process. Next is the powder application process; an electrostatic gun is used to spray the powder onto the metal structure. The gun imparts a negative electric charge to the powder, which is then sprayed towards the grounded object. The last step is curing; this is when the powder is exposed to elevated temperature, and it begins to melt, flows out, and then chemically reacts to form an interconnected structure. The cure process requires that the material reach a temperature of 350°F for 12- 15 minutes time in order to reach full cure. There are many advantages to using Powder Coating vs. liquid coating. One advantage is powder coating is highly protective of our environment. While liquid finishes contain solvents which have pollutants known as volatile organic compounds (VOC's), powder coating contains no solvents and release negligible amounts, if any, VOC's into the atmosphere. Therefore, there is no longer a need for finishers to buy and maintain costly pollution control equipment. Powder coated items generally have fewer appearance differences between horizontally coated surfaces and vertically coated surfaces than liquid coated items. The coat is tough, durable, and long lasting; has excellent hardness and abrasion resistance which in turn provides improved product performance over most liquid coatings. Another great benefit of powder coating is that it can produce much thicker coatings than conventional liquid coatings without running or sagging; giving your finished product a sleeker and smooth looking finish.
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    47 Structural Steel vs.Cold Rolled Systems Cold Rolled Cold rolled refers to the method of bending sheet metal into “c” channel to use as the under structure of the mezzanine floor. These cold rolled pieces attach to the tubular steel or tapered columns and provide the “beams” that support the floor. Cold rolled has two major benefits over structural steel mezzanines. First, the material is much lighter than structural steel and therefore less expensive to ship. This usually means there is also less equipment needed to erect the structure on site. Second, cold rolled steel can be pre- galvanized; offering a substantial savings over hot dipped galvanized, stainless steel, or aluminum mezzanines. A disadvantage of cold rolled steel mezzanine systems is the very limited column spacing (usually 16’ max). They are also unable to reach the high live loads or heavily concentrated point loads that can be accomplished with structural steel mezzanine systems. Structural Steel Structural steel mezzanines are constructed of hot rolled structural I-beams which connect in a post-and-beam manor to tubular columns or I-beam columns. Open web bar joists are then used to construct the sub-floor support. While structural steel mezzanines do have a higher dead load than cold rolled systems, they also offer major advantages. The most commonly required benefit of structural steel is greater column spacing. Instead of the limited 16 feet achievable with cold rolled, structural steel mezzanines can have column spacing well over 25 feet as well as load ratings well over the standard 125 psf. This means when using a structural steel mezzanine system, more material can be stored in a smaller area – with more space for manoeuvrability underneath. Both types of mezzanine systems can be finished with wet paint or powder coated. Cold rolled systems can be pre- galvanized whereas structural steel must be hot-dipped in order to become galvanized. The last major comparison point between the two systems is price. Cold rolled systems will tend to cost less (partly due to less freight cost), but offer fewer load and span options. Conversely, structural steel tends to cost more; but with more span options and the availability to add more weight as situations arise in the future. Panel Built offers both options in order to better serve our customers needs. We can even design a hybrid of both systems when needed to achieve the perfect combination of value and functionality!
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    52 Exterior refabricated modular buildingsand metal structures Panel Built’s exterior metal buildings systems offer a cost effective alternative to conventional construction. Quicker to construct than stick built, a Panel Built panelized metal buildings offer outstanding quality and value. Panel Built’s wide selection of panel finishes, roofing types, and accessories allow us to tailor a prefabricated building system to fit your specific needs. Expandable and relocatable, Panel Built exterior modular walls allow for future growth and mobility. The system’s flexibility to withstand hurricane and earthquake conditions, speed of project construction, as well as its ability to meet tough building codes, makes it a smart choice for equipment enclosures, guard shacks, storage buildings, or even a large modular office building or commercial facility. Benefits of a Panel Built Metal Building Includes:  Quick and easy to erect  Strong and durable  Relocatable  Versatile  Low maintenance  Great for remote locations  Economical
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    53 Modular Metal Building Applications Craneor Fork-liftable Prefabricated Buildings Built to heavy industrial standards, our fork-liftable and crane-liftable prefabricated structures offer full-depth fork pockets and welded structural steel base. Modular Office Buildings & Commercial Metal Buildings From modular offices to electric sub-station buildings to commercial metal buildings, Panel Built can provide an economical prefabricated building solution. We offer a complete package including value engineering and design-build construction services. Machine / Equipment Enclosures From equipment enclosures, communication shelters, and metal storage buildings to chemical containment and remote housing, Panel Built has a metal structure for you. Modular Training and Classroom Facilities From large school facilities to single classroom metal buildings, Panel Built steel structures look better, last longer and are more versatile than your typical trailer unit.
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    60 Quick Ship Guard Booth Quickship guard booths from Panel Built, Inc. are ready to ship in five days and are available in five sizes. Constructed of high quality steel panels, these guard booths come pre-assembled on a powder-coated steel base. Each unit comes standard with a powder -coated diamond plate floor, half-glass metal door with hardware, and flat roof panel system with built in gutter. Pick a Size (Inside Dimensions) •4’ x 4’ x 8’ •4’ x 6’ x 8’ •4’ x 8’3 x 8’ •6’ x 6’ x 8’ •6’ x 8’3 x 8’ Standard Options •Half-Glass Metal Door •Solid Leaf Metal Door •Sliding Glass Door •Slider Window (Tempered Window) •Picture Window (Tempered Window) •Stainless Steel Counter Top •Surface Mount Fluorescent Light •Electrical Load Center •Duplex Receptacles, Switches, Data Box HVAC Options (Through Wall & Heat Pump) •Amana 9,300 BTU Cooling / 11,000 BTU Heating HVAC Options (Roof Mounted) •Coleman 13,500 BTU Cooling / 11,000 BTU Heating Color Options •White •Other colors available with extended lead time Freight Options •LTL Carrier •Customer Pick-Up •Flex Freight Available
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    61 Pre-Engineered Monitoring Shelters A quicksolution for multiple applications; pre-fabricated exterior buildings from Panel Built, Inc. offer weather-tight solutions for a number of uses including guard booths, control houses, air monitoring shelters and equipment control houses. Engineered to meet the specific application requirements, these buildings are designed to accommodate special equipment, and Are available completely assembled on a fork or crane liftable steel base. Ideal for a number of applications  Field offices, machine storage, substation enclosures  Gate houses/ Guard stations Exterior Modular Buildings: • Offer a wide selection of finishes and accessories. • Custom-built to suit your specific application. • Insulated and weather proof with HVAC systems.  Easily moved with a forklift.  Pre-assembled
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    63 Ballistic Rated Buildings Panel Built,Inc. has a new addition to our top-quality product lines. We now offer ballistic-rated buildings. Perfect for guardhouses or exterior buildings where security is a priority, Panel Built’s ballistic rated buildings offer that extra protection necessary to keep you safe at all times. Prefabricated for convenience, our ballistic-rated buildings come available with a fork- or crane- liftable base for easier placement on the job site. The structural steel building comes equipped with hardened steel plating, welded on for increased support, capable of withstanding high power rifle fire. Panel Built’s ballistic capabilities are up to an ANSI/UL Level 5 rating (Medium category), capable of withstanding a 7.62mm / .308 caliber rifle round at 10 meters. They also classify under the National Institute of Justice’s “Type III high- powered rifle” category. The armored plating is composed of AR500 steel. The windows are composed of non-spall material, are engineered to resist the same ballistic stresses as the armored plating. Ballistic and Blast Resistant Building Uses  Guard Booths  Gate Houses  Ticket Booths  Security Checkpoints  Observation Booth for objects under pressure
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    66 Panel Built offersinstallation services worldwide. In fact, we have completed over 56 million dollars worth of projects in the United States and abroad. Whether you are installing an inplant office, concrete mezzanine, or a highly custom gatehouse– Panel Built can provide the solution. If you would prefer to provide your own installation, Panel Built can provide an on-site Tech Rep to walk you through the process. At Panel Built we offer assistance with all of the following:  Installation  Permitting  Inspections  Footer and Foundation Calculation and Construction  Technical Reps
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    67 How to getstarted At Panel Built we do not have exclusive dealer territories, dealer registration fees, or dealer sales quotes. Instead, we operate under the premise that we will always be upfront and honest with our dealers and customers; and that we want to be the preferred modular building provider for everyone we meet. With that being said we ALWAYS cross check leads to ensure we do not create a scenario where two dealers are quoting our product for the same project. In instances where two dealers bring us the same lead, we immediately connect both dealers and make them aware of the situation. We have found this to be the most fair and honest way to proceed while still satisfying our end-customer needs. What Panel Built offers our dealers  Quick ,free quotes and drawings  Best lead times -2 day quick ship offices -5 day quick ship guard booths -3-4 weeks on standard products  Design Assistance -Our team will help you design the best possible solution  Marketing Assistance -Panel Built marketing team is available to create flyers, email pieces, or offer assistance with web design for your company  Site visits -If you have a complicated project, Panel Built will send a modular building expert to visit the site for you  Leads -Panel Built generates over 15 leads a day nationwide and distributes them to our dealers
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    68 The Easiest Way: Completethis RFQ and fax or email it to info@panelbuilt.com for your fast free quote!
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