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PLC
? ?
PLC-PROGRAMMABLE LOGIC CONTROLLER
DCS- DISTRIBUTED CONTROL SYSTEM
SCADA- SUPERVISORY CONTROL & DATA
ACQUISITION
Relay
HISTORY
Started 1903
LYNDE Bradley & Dr.STANTON ALLEN
Investment $1000
1904 HARRY BRADLEY
• ALLEN BRADLEY is a brand name of a line of
Factory Automation equipment manufactured
by ROCKWELL AUTOMATION (NYSEROK)
PLC models
AB FLEX LOGIX Small systems
AB MICRO LOGIX Conveyor Automation, Security & Parking
AB SLC 500 Mid range systems
AB COMPACT LOGIX Mid range for stand alone applications such as complex
machine control, building Automation Etc.
AB COMPACT GUARD LOGIX Integrated controls for safety systems
AB PLC 5 For Large control systems
AB CONTROL LOGIX Large control systems,Largest memory,Largest Field
I/0,fastest update rate for factory wide demanding
applications,used for factory wide distributed control &
SCADA applications
AB GUARD LOGIX Same as control logix but with integrated control for safety
systems
SOFTWARES
RS LOGIX 500 Micro Logix & SLC’s
RS LOGIX 5000 Control Logix,Compact Logix
STUDIO 5000 Guard Logix
SCADA Factory View, RS View Studio Panel PLUS
RS Logix 500
RS Logix 5000
INSTALLATION
Installation
• Prerequisites
• Factorytalk activation manager (V3.50 CPR 9 SR5)
• Rockwell Automation Driver package X64 V1.1.11 (X64)
• RS Linx classic V2.59.02 CPR9 SR5 English
• RS Logix 5000 V20.01 (CPR9 SR5) English
• RS Logix 5000 Enterprise series setup
• RS Logix 5000 motion Database V20.01.06 English
• RS Logix 5000 online books
• RS Logix 5000 start page media
• V20 controller/Motion Firmware kit
• RS Linx Enterprise V5.50(CPR9 SR5)English
RSLinx SOFTWARE ?
• Configure communication Drivers
• View configured drivers & Active Nodes
• Enable communication tasks such as
Uploading, Downloading, going Online,
Updating Firmware & sending messages
RS LOGIX SOFTWARE ?
• Contains all instructions needed for
programming
• Can develop program,work offline
• Forcing IO’s
• Can heck the status of all bits,integer,float
values etc..
Upload/Download
• Upload – transfer the program data from PLC
to PC
• Download – transfer the program data from
PC to PLC
PLC PC
PLCPC
Files Created
• RS logix 500- Demo.rss
• RS Logix 5000- Demo.acd
• Studio 5000 – Demo.acd
• C:Program FilesRockwell SoftwareRSLogix 5000
Communication
• Commonly used communication protocol are
DH+
DH485
Device Net
Control Net (MCL)
Ethernet (MCL)
• Data Highway-proprietary data network used by AB
to communicate information to & from PLC’s on the
network or to & from host computers attached to
the network
• Device Net- Low cost communication link connects
industrial devices to a Network. It is based on Broad
cast-oriented communication protocol (Controller
Area Network-CAN)
• Control Net- Real time control-layer NW providing
High speed transport of both time-Critical I0 Data &
messaging data including upload/download of
programming & configuration data, peer-peer
messaging on a single physical media link
• Ethernet- Standard for Local communications Nw
developed jointly by Digital Equipment, Xerox &
Intel.
• Ethernet baseband coaxial cable transmits data at
speeds up to 100 Mbps is used as the underlying
transport vehicle by several upper level protocols
including TCP/IP.
How protocols is distinguished
• Number of Nodes supported
• Total network Length
• Speed of communication
Comparison Between protocols
DH+ DH485 Device Net Control Net
Baud Rate 230.4 Kbps 19.2 Kbps 500 Kbps 5 Mbps
Max No. of
Nodes
64 32 64 99
Network
Length
3.048 Km 1.2 Km 0.487 Km 30 Km

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PLC power point presentation

  • 2. PLC-PROGRAMMABLE LOGIC CONTROLLER DCS- DISTRIBUTED CONTROL SYSTEM SCADA- SUPERVISORY CONTROL & DATA ACQUISITION
  • 4. HISTORY Started 1903 LYNDE Bradley & Dr.STANTON ALLEN Investment $1000 1904 HARRY BRADLEY
  • 5. • ALLEN BRADLEY is a brand name of a line of Factory Automation equipment manufactured by ROCKWELL AUTOMATION (NYSEROK)
  • 6. PLC models AB FLEX LOGIX Small systems AB MICRO LOGIX Conveyor Automation, Security & Parking AB SLC 500 Mid range systems AB COMPACT LOGIX Mid range for stand alone applications such as complex machine control, building Automation Etc. AB COMPACT GUARD LOGIX Integrated controls for safety systems AB PLC 5 For Large control systems AB CONTROL LOGIX Large control systems,Largest memory,Largest Field I/0,fastest update rate for factory wide demanding applications,used for factory wide distributed control & SCADA applications AB GUARD LOGIX Same as control logix but with integrated control for safety systems
  • 7.
  • 8. SOFTWARES RS LOGIX 500 Micro Logix & SLC’s RS LOGIX 5000 Control Logix,Compact Logix STUDIO 5000 Guard Logix SCADA Factory View, RS View Studio Panel PLUS
  • 12. Installation • Prerequisites • Factorytalk activation manager (V3.50 CPR 9 SR5) • Rockwell Automation Driver package X64 V1.1.11 (X64) • RS Linx classic V2.59.02 CPR9 SR5 English • RS Logix 5000 V20.01 (CPR9 SR5) English • RS Logix 5000 Enterprise series setup • RS Logix 5000 motion Database V20.01.06 English • RS Logix 5000 online books • RS Logix 5000 start page media • V20 controller/Motion Firmware kit • RS Linx Enterprise V5.50(CPR9 SR5)English
  • 13. RSLinx SOFTWARE ? • Configure communication Drivers • View configured drivers & Active Nodes • Enable communication tasks such as Uploading, Downloading, going Online, Updating Firmware & sending messages
  • 14. RS LOGIX SOFTWARE ? • Contains all instructions needed for programming • Can develop program,work offline • Forcing IO’s • Can heck the status of all bits,integer,float values etc..
  • 15. Upload/Download • Upload – transfer the program data from PLC to PC • Download – transfer the program data from PC to PLC PLC PC PLCPC
  • 16. Files Created • RS logix 500- Demo.rss • RS Logix 5000- Demo.acd • Studio 5000 – Demo.acd • C:Program FilesRockwell SoftwareRSLogix 5000
  • 17. Communication • Commonly used communication protocol are DH+ DH485 Device Net Control Net (MCL) Ethernet (MCL)
  • 18. • Data Highway-proprietary data network used by AB to communicate information to & from PLC’s on the network or to & from host computers attached to the network • Device Net- Low cost communication link connects industrial devices to a Network. It is based on Broad cast-oriented communication protocol (Controller Area Network-CAN) • Control Net- Real time control-layer NW providing High speed transport of both time-Critical I0 Data & messaging data including upload/download of programming & configuration data, peer-peer messaging on a single physical media link
  • 19. • Ethernet- Standard for Local communications Nw developed jointly by Digital Equipment, Xerox & Intel. • Ethernet baseband coaxial cable transmits data at speeds up to 100 Mbps is used as the underlying transport vehicle by several upper level protocols including TCP/IP.
  • 20. How protocols is distinguished • Number of Nodes supported • Total network Length • Speed of communication
  • 21. Comparison Between protocols DH+ DH485 Device Net Control Net Baud Rate 230.4 Kbps 19.2 Kbps 500 Kbps 5 Mbps Max No. of Nodes 64 32 64 99 Network Length 3.048 Km 1.2 Km 0.487 Km 30 Km