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‘Plasma Clean specialises in grease, odour and
smoke control solutions for commercial kitchens.
We combine state-of-the-art plasma and UV-C
technology with traditional air treatment methods
to deliver highly effective solutions which are
versatile, simple and reliable.
Above all, we value our long standing
relationships and believe that our straight
forward approach with a focus on quality,
performance and ongoing support is what makes
us different’
David Glover, Ph.D.
Founder and Managing Director
Welcome
• Kitchen Ventilation
– Restaurants, shopping malls, airports, fast food
• Ambient Air
– Washroom, hotel rooms, waste storage areas
• Waste Processing and Storage
– Waste storage and composting
• Food Transportation and Storage
– Soft fruit and vegetables, meat and fish
• Food Manufacturing
– Preparation and processing
Applications
• There is an increasing demand by Local Government to reduce
odour, grease and smoke emissions associated with the activities
of commercial kitchens.
• Emissions control usually arises during the planning phase, or
when the local authority has received complaints from the general
public.
• Failure to comply with planning conditions can lead to delays in the
planning process, or existing businesses could face closure.
Local Government
• Legislative guidelines in the UK: DEFRA 2005 / 2010
• DW/172 Guidelines
•TR/19 - Reduce grease build-up to prevent fire risk
• Odour control for low level discharge
• EHO approval and enforcement
• Penalties for non-compliance including closure
• Duty to Neighbours and to the environment
Guidelines
• From an environmental perspective, offensive odour
emissions affect the quality of life of individuals,
impacting neighbouring businesses or affect the
customer experience.
• Economically, by reducing the amount of grease and
smoke which enters the ventilation ductwork, the duct
cleaning frequency is reduced, heat recovery is possible
and fan maintenance is reduced.
• From a safety perspective, by preventing grease from
entering the ductwork there is a reduced fire risk.
Why treat odours?
Our customers
• The proportion of odour, grease and smoke depends on the type of cooking.
• Odours are caused by volatile molecules found in the ‘gas phase’
• Grease and smoke are tiny particles and so are in the ‘particulate phase’
• It is recommended to install the appropriate abatement equipment to ensure
that the extraction air conforms to local Environmental Health standards.
Treatment of food odours
DEFRA 2005
Grease & Odour in
commercial kitchens
It is recommended to install the appropriate abatement equipment to ensure
that the extraction air conforms to local Environmental Health standards.
Technology Odour Grease Smoke
Static
Pressure Maintenance
Ozone  Low Low
Canopy mounted grease filters  High Moderate
Ultra Violet   Moderate Moderate
Activated Carbon  High High
Electrostatic Precipitators
(ESP)   Moderate Moderate
Panel, Bag and HEPA filters   High High
Solutions
• Treat in order of Grease => Smoke => Gaseous odour
• Interlock equipment with air flow either through fan control or PDS
• Ensure that fan has Pa capacity to handle additional pressure drop
• Check linear velocity through main duct run (6-8m/s) to ensure that
there is sufficient dwell time in equipment
• Use activated carbon if there is insufficient contact time for ozone (2
seconds), or if extracting at low level
Key design criteria
A modular approach...
• Latest non-thermal plasma and UV-C technology
• Two year limited parts only warranty
• Low capital and running costs
• Simple installation and maintenance
• Compact, lightweight and robust
• Great after sales
INNOVATIVE, CUTTING-EDGE SOLUTIONS FOR
GREASE, ODOUR AND SMOKE CONTROL
Product USPs
• Efficiency - up to 95% of grease particles
• Pressure drop – 200Pa
• Linear velocity - 4.2m/s
• Volume flow rate – 0.24 and 0.34m3
/s per filter
• Weight – 3kg
• Retrofit using an adaptor plate
• H x D x W mm - 150x475x161 or 150x375x161
• ROI – 12 - 18 months
Coil Filters
• Ozone is injected directly into the canopy or
ductwork as close to the source of odour as
possible
• A minimum of 2 seconds dwell time is
required to allow the ozone to react with
odours
• Ozone also reacts with low levels of grease
and smoke
• Treats up to 2m3
/s air flow
Ozone Injection
• The Plasma Clean Xtract generates
ozone, a well known cleaning agent to
combat odour
• Ozone is created from ambient air and
injected into extraction system
• Customers also notice that grease and
smoke is reduced in the air stream and
on ductwork surfaces
• Odour and ozone removed
How it works
Independent testing
The Plasma Clean Xtract has been tested to European Standard
EN13725:2003 by independent odour concentration measurements
ACHIEVED: Up to 90% odour removal
0
2000
4000
6000
8000
10000
12000
14000
Untreated Treated
Odourconcentration(ouE/m3)
USPs
• Compact and lightweight unit
• Low power
• Two year parts warranty
• Long life UV-C lamps and ballasts
• Simple on-site maintenance
• Easy retro fit product
• Flagship pub in residential area
• Significant odour issues
• Environmental Health stipulated odour control measures
• EHO Approval obtained for the Plasma Clean Xtract 2100
Case Study –
Joshua Bradley
• Low power system – only 160W per unit
• Stainless steel and glass construction – fully
recyclable
• No harmful NOx emissions from production of
ozone
• Sits outside of the ductwork so adds no back
pressure
- Easy retrofit with no significant ductwork
modifications
- No additional power required to push air through
duct
- No fan upgrade required
• No noise
• Low maintenance
• No landfill impact as seen with activated carbon
• Cost effective odour control performance
• Low carbon footprint
Environmental advantage
• Electrostatic Precipitators (ESPs) work by
ionizing and trapping grease and smoke
particles onto collector plates.
• They have high particulate removal
efficiency combined with low static pressure
PCL 4420
PCL 6630
Electrostatix
• Greatest efficiency with highest volume flow rate capacity - 95% at
4420 and 6630m3/hr
• Two year parts only warranty
• Robust power supply for longer life
• Spiked ioniser blades - more robust than wire ionisers for longer life
• Low pressure drop
• Combines with Techniclean UVC for high efficiency grease, smoke
and odour control
USPs
Efficiency
• High energy UV-C lamps are used to break
down odours and traces of grease in the extract
air by the mechanism of photolysis and
ozonolysis – combining high intensity UV-C light
with ozone technology.
UV-C Filtration
• Slim-line and lightweight ducted unit
• Low power
• Long life UVC lamps and ballasts
• High flow capacity
• Two year parts warranty
• Low pressure drop
• Combines with ESP for high efficiency grease, smoke and odour
control ‘ECOLOGY UNIT’
• 6 lamp 4420 unit treats 1.1 – 1.4m3
/s
• 8 lamp 6630 unit treats 1.5 – 2.1m3
/s
USPs
Benefits of Techniclean:
• Reduced fire risk due to elimination of grease
• Destruction of odours in line with DW/172
• Significantly reduces requirement for regular ductwork cleaning
• Limited maintenance requirements
• Ability of heat recovery due to grease free environment
Benefits
Canopy Mounted UV-C
UV-C lamp rack and
control panel
“The knowledge and expertise
that Plasma Clean brought to
the project proved invaluable.
Since the kitchen has been in
full operation there have been
no problems with grease or
nuisance odour”
Ryan Street, N.G. Bailey
Case Study – Headingly Carnegie
Case Study – Scheff Foods
• Purpose built food manufacturing facility
• Produces high volumes of food containing strong smelling ingredients
• Environmental Health stipulated odour control measures
• UV-C technology used to comply with building and planning regulations
Combining UV-C light with ESPs, helps
keep the downstream extract ductwork
virtually grease free, significantly extending
the period between duct cleaning, reducing
fire risk and keeping heat recovery
surfaces clean. • Completely modular approach
• Slim-line design
• Grease collection at the canopy
• Low pressure drop
• Two year parts warranty
• Low maintenance frequency
Combined ESP and UV-C
Eliminair is an ‘ecology unit’ that offers a flexible approach to
grease, smoke and odour control in kitchen exhaust air.
This complete solution combines a range of standard
modules engineered to offer optimum performance at the
lowest static pressure.
Advantages of the Eliminair solution:
•100% reduction of Grease, Smoke and Odour
•A tailored approach using standardised modules
•Low pressure drop meaning lower running costs
•Low maintenance
•Combining high efficiency filtration with state-of-the-art UV-
C and ozone technology
Eliminair Ecology Unit
Configurations
• Award winning Camellia restaurant
• 10% saving on installation
• 50% saving on capital costs
• 60% saving on running and maintenance
Case Study – Exclusive Hotels
High levels of grease and odour
close to residential properties
Solution:
High efficiency coil filters
Combined ESP / UV-C
Final polish with activated
carbon
Case Study –
The Architect, Chester
Recommended abatement systems
for commercial kitchens
DESCRIPTION VERY HIGH HIGH MEDIUM LOW
PRIMARY GREASE FILTRATION COIL FILTERS COIL FILTERS COIL FILTERS COIL FILTERS
SECONDARY GREASE
FILTRATION
PANEL PANEL
TERTIARY GREASE / SMOKE
FILTRATION
BAG BAG
QUATERNARY GREASE / SMOKE
FILTRATION (SPACE
PERMITTING)
ESP TRIPLE
PASS
ESP DOUBLE
PASS
ESP SINGLE PASS
ODOUR CONTROL OZONE
INJECTION
OR
UV-C
OZONE
INJECTION
OR
UV-C
OZONE
INJECTION
OR
UV-C
OZONE
INJECTION
OR
UV-C
OZONE CONTROL
IN SENSITIVE AREAS
ACTIVATED
CARBON
0.1S DWELL
ACTIVATED
CARBON
0.1S DWELL
ACTIVATED
CARBON
0.1S DWELL
ACTIVATED
CARBON
0.1S DWELL
FINAL POLISH
IN SENSITIVE AREAS
H13 HIGH
VELOCITY
HEPA
H13 HIGH
VELOCITY
HEPA
H13 HIGH
VELOCITY
HEPA
H13 HIGH
VELOCITY
HEPA
Disinfects ambient air by neutralising odours and removing microbes to
create fresher, cleaner air
Features and Benefits
• Low capital and running costs
• Simple installation and maintenance
• Compact lightweight and robust
• Quiet operation
• Environmentally friendly
Applications
• Healthcare – wards and surgeries
• Public waiting areas
• Washrooms
• Refuse storage areas
• Laboratory suites
Ambion ionisers
• Refuse storage area located in recently upgraded courtyard area
• Malodours creating a nuisance
• Successful treatment comprising an Ambion Ioniser
Ambion ionisers
Germicidal testing -
Staphylococcus aureus
Air testing in a steady state test chamber: 99.7% reduction
Further Reading
• http://archive.defra.gov.uk/environment/quality/local/nuisance/odour/
documents/local-auth-guidance.pdf
• http://archive.defra.gov.uk/environment/quality/noise/research/kitche
nexhaust/documents/kitchenreport.pdf
• http://www.hvcapublications.co.uk/Ecommerce/productPDFs/DW17
2.pdf
Product Brochure and
Kitchen Specification Guide
Right click and Open Hyperlink to view online..
We’d like to meet you...
David Glover Ph.D.
Founder & Managing Director
Please feel free to call me directly on:
+44 161 443 4125 or
David.Glover@plasma-clean.com
www.plasma-clean.com

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Plasma Clean odour control strategies

  • 1.
  • 2. ‘Plasma Clean specialises in grease, odour and smoke control solutions for commercial kitchens. We combine state-of-the-art plasma and UV-C technology with traditional air treatment methods to deliver highly effective solutions which are versatile, simple and reliable. Above all, we value our long standing relationships and believe that our straight forward approach with a focus on quality, performance and ongoing support is what makes us different’ David Glover, Ph.D. Founder and Managing Director Welcome
  • 3. • Kitchen Ventilation – Restaurants, shopping malls, airports, fast food • Ambient Air – Washroom, hotel rooms, waste storage areas • Waste Processing and Storage – Waste storage and composting • Food Transportation and Storage – Soft fruit and vegetables, meat and fish • Food Manufacturing – Preparation and processing Applications
  • 4. • There is an increasing demand by Local Government to reduce odour, grease and smoke emissions associated with the activities of commercial kitchens. • Emissions control usually arises during the planning phase, or when the local authority has received complaints from the general public. • Failure to comply with planning conditions can lead to delays in the planning process, or existing businesses could face closure. Local Government
  • 5. • Legislative guidelines in the UK: DEFRA 2005 / 2010 • DW/172 Guidelines •TR/19 - Reduce grease build-up to prevent fire risk • Odour control for low level discharge • EHO approval and enforcement • Penalties for non-compliance including closure • Duty to Neighbours and to the environment Guidelines
  • 6. • From an environmental perspective, offensive odour emissions affect the quality of life of individuals, impacting neighbouring businesses or affect the customer experience. • Economically, by reducing the amount of grease and smoke which enters the ventilation ductwork, the duct cleaning frequency is reduced, heat recovery is possible and fan maintenance is reduced. • From a safety perspective, by preventing grease from entering the ductwork there is a reduced fire risk. Why treat odours?
  • 8. • The proportion of odour, grease and smoke depends on the type of cooking. • Odours are caused by volatile molecules found in the ‘gas phase’ • Grease and smoke are tiny particles and so are in the ‘particulate phase’ • It is recommended to install the appropriate abatement equipment to ensure that the extraction air conforms to local Environmental Health standards. Treatment of food odours
  • 9. DEFRA 2005 Grease & Odour in commercial kitchens
  • 10. It is recommended to install the appropriate abatement equipment to ensure that the extraction air conforms to local Environmental Health standards. Technology Odour Grease Smoke Static Pressure Maintenance Ozone  Low Low Canopy mounted grease filters  High Moderate Ultra Violet   Moderate Moderate Activated Carbon  High High Electrostatic Precipitators (ESP)   Moderate Moderate Panel, Bag and HEPA filters   High High Solutions
  • 11. • Treat in order of Grease => Smoke => Gaseous odour • Interlock equipment with air flow either through fan control or PDS • Ensure that fan has Pa capacity to handle additional pressure drop • Check linear velocity through main duct run (6-8m/s) to ensure that there is sufficient dwell time in equipment • Use activated carbon if there is insufficient contact time for ozone (2 seconds), or if extracting at low level Key design criteria
  • 13. • Latest non-thermal plasma and UV-C technology • Two year limited parts only warranty • Low capital and running costs • Simple installation and maintenance • Compact, lightweight and robust • Great after sales INNOVATIVE, CUTTING-EDGE SOLUTIONS FOR GREASE, ODOUR AND SMOKE CONTROL Product USPs
  • 14. • Efficiency - up to 95% of grease particles • Pressure drop – 200Pa • Linear velocity - 4.2m/s • Volume flow rate – 0.24 and 0.34m3 /s per filter • Weight – 3kg • Retrofit using an adaptor plate • H x D x W mm - 150x475x161 or 150x375x161 • ROI – 12 - 18 months Coil Filters
  • 15. • Ozone is injected directly into the canopy or ductwork as close to the source of odour as possible • A minimum of 2 seconds dwell time is required to allow the ozone to react with odours • Ozone also reacts with low levels of grease and smoke • Treats up to 2m3 /s air flow Ozone Injection
  • 16. • The Plasma Clean Xtract generates ozone, a well known cleaning agent to combat odour • Ozone is created from ambient air and injected into extraction system • Customers also notice that grease and smoke is reduced in the air stream and on ductwork surfaces • Odour and ozone removed How it works
  • 17. Independent testing The Plasma Clean Xtract has been tested to European Standard EN13725:2003 by independent odour concentration measurements ACHIEVED: Up to 90% odour removal 0 2000 4000 6000 8000 10000 12000 14000 Untreated Treated Odourconcentration(ouE/m3)
  • 18. USPs • Compact and lightweight unit • Low power • Two year parts warranty • Long life UV-C lamps and ballasts • Simple on-site maintenance • Easy retro fit product
  • 19. • Flagship pub in residential area • Significant odour issues • Environmental Health stipulated odour control measures • EHO Approval obtained for the Plasma Clean Xtract 2100 Case Study – Joshua Bradley
  • 20. • Low power system – only 160W per unit • Stainless steel and glass construction – fully recyclable • No harmful NOx emissions from production of ozone • Sits outside of the ductwork so adds no back pressure - Easy retrofit with no significant ductwork modifications - No additional power required to push air through duct - No fan upgrade required • No noise • Low maintenance • No landfill impact as seen with activated carbon • Cost effective odour control performance • Low carbon footprint Environmental advantage
  • 21. • Electrostatic Precipitators (ESPs) work by ionizing and trapping grease and smoke particles onto collector plates. • They have high particulate removal efficiency combined with low static pressure PCL 4420 PCL 6630 Electrostatix
  • 22. • Greatest efficiency with highest volume flow rate capacity - 95% at 4420 and 6630m3/hr • Two year parts only warranty • Robust power supply for longer life • Spiked ioniser blades - more robust than wire ionisers for longer life • Low pressure drop • Combines with Techniclean UVC for high efficiency grease, smoke and odour control USPs
  • 24. • High energy UV-C lamps are used to break down odours and traces of grease in the extract air by the mechanism of photolysis and ozonolysis – combining high intensity UV-C light with ozone technology. UV-C Filtration
  • 25. • Slim-line and lightweight ducted unit • Low power • Long life UVC lamps and ballasts • High flow capacity • Two year parts warranty • Low pressure drop • Combines with ESP for high efficiency grease, smoke and odour control ‘ECOLOGY UNIT’ • 6 lamp 4420 unit treats 1.1 – 1.4m3 /s • 8 lamp 6630 unit treats 1.5 – 2.1m3 /s USPs
  • 26. Benefits of Techniclean: • Reduced fire risk due to elimination of grease • Destruction of odours in line with DW/172 • Significantly reduces requirement for regular ductwork cleaning • Limited maintenance requirements • Ability of heat recovery due to grease free environment Benefits
  • 27. Canopy Mounted UV-C UV-C lamp rack and control panel
  • 28. “The knowledge and expertise that Plasma Clean brought to the project proved invaluable. Since the kitchen has been in full operation there have been no problems with grease or nuisance odour” Ryan Street, N.G. Bailey Case Study – Headingly Carnegie
  • 29. Case Study – Scheff Foods • Purpose built food manufacturing facility • Produces high volumes of food containing strong smelling ingredients • Environmental Health stipulated odour control measures • UV-C technology used to comply with building and planning regulations
  • 30. Combining UV-C light with ESPs, helps keep the downstream extract ductwork virtually grease free, significantly extending the period between duct cleaning, reducing fire risk and keeping heat recovery surfaces clean. • Completely modular approach • Slim-line design • Grease collection at the canopy • Low pressure drop • Two year parts warranty • Low maintenance frequency Combined ESP and UV-C
  • 31. Eliminair is an ‘ecology unit’ that offers a flexible approach to grease, smoke and odour control in kitchen exhaust air. This complete solution combines a range of standard modules engineered to offer optimum performance at the lowest static pressure. Advantages of the Eliminair solution: •100% reduction of Grease, Smoke and Odour •A tailored approach using standardised modules •Low pressure drop meaning lower running costs •Low maintenance •Combining high efficiency filtration with state-of-the-art UV- C and ozone technology Eliminair Ecology Unit
  • 33. • Award winning Camellia restaurant • 10% saving on installation • 50% saving on capital costs • 60% saving on running and maintenance Case Study – Exclusive Hotels
  • 34. High levels of grease and odour close to residential properties Solution: High efficiency coil filters Combined ESP / UV-C Final polish with activated carbon Case Study – The Architect, Chester
  • 35. Recommended abatement systems for commercial kitchens DESCRIPTION VERY HIGH HIGH MEDIUM LOW PRIMARY GREASE FILTRATION COIL FILTERS COIL FILTERS COIL FILTERS COIL FILTERS SECONDARY GREASE FILTRATION PANEL PANEL TERTIARY GREASE / SMOKE FILTRATION BAG BAG QUATERNARY GREASE / SMOKE FILTRATION (SPACE PERMITTING) ESP TRIPLE PASS ESP DOUBLE PASS ESP SINGLE PASS ODOUR CONTROL OZONE INJECTION OR UV-C OZONE INJECTION OR UV-C OZONE INJECTION OR UV-C OZONE INJECTION OR UV-C OZONE CONTROL IN SENSITIVE AREAS ACTIVATED CARBON 0.1S DWELL ACTIVATED CARBON 0.1S DWELL ACTIVATED CARBON 0.1S DWELL ACTIVATED CARBON 0.1S DWELL FINAL POLISH IN SENSITIVE AREAS H13 HIGH VELOCITY HEPA H13 HIGH VELOCITY HEPA H13 HIGH VELOCITY HEPA H13 HIGH VELOCITY HEPA
  • 36. Disinfects ambient air by neutralising odours and removing microbes to create fresher, cleaner air Features and Benefits • Low capital and running costs • Simple installation and maintenance • Compact lightweight and robust • Quiet operation • Environmentally friendly Applications • Healthcare – wards and surgeries • Public waiting areas • Washrooms • Refuse storage areas • Laboratory suites Ambion ionisers
  • 37. • Refuse storage area located in recently upgraded courtyard area • Malodours creating a nuisance • Successful treatment comprising an Ambion Ioniser Ambion ionisers
  • 38. Germicidal testing - Staphylococcus aureus Air testing in a steady state test chamber: 99.7% reduction
  • 39. Further Reading • http://archive.defra.gov.uk/environment/quality/local/nuisance/odour/ documents/local-auth-guidance.pdf • http://archive.defra.gov.uk/environment/quality/noise/research/kitche nexhaust/documents/kitchenreport.pdf • http://www.hvcapublications.co.uk/Ecommerce/productPDFs/DW17 2.pdf
  • 40. Product Brochure and Kitchen Specification Guide Right click and Open Hyperlink to view online..
  • 41. We’d like to meet you... David Glover Ph.D. Founder & Managing Director Please feel free to call me directly on: +44 161 443 4125 or David.Glover@plasma-clean.com www.plasma-clean.com