This document discusses the design and fabrication of a pipe inspection robot. It describes how robots can perform dangerous and labor-intensive inspection tasks. The document then discusses different pipe inspection methods and focuses on visual inspection. It provides details on the design of a pipe inspection robot prototype, including its parameters, links, motion calculation and applications. The robot is intended to inspect the interior of pipes ranging from 140-180mm in diameter to detect corrosion, cracks or other defects. Limitations and suitable applications are also covered.

1. DESIGN & FABRICATION OF PIPE
INSPECTION ROBOT

2. •INTRODUCTION
•PROBLEM STAEMENT
•FIELD APPLICATION OF PIPE INSPECTION
•INSPECTION METHODS
•CONSTRUCTION
•DESIGN
•WORKING
•APPLICATION
•COST ESTIMATION
•ADVANTAGES
•LIMATION
•REFERENCES

3. Robotics is one of the fastest growing engineering
fields of today. Robots are designed to remove the human
factor from labor intensive or dangerous work and also to
act in inaccessible environment. The use of robots is more
common today than ever before and it is no longer exclusively
used by the heavy production industries.
The inspection of pipes may be relevant for improving
security and efficiency in industrial plants. These
specific operations as inspection, maintenance, cleaning
etc. are expensive, thus the application of the robots appears
to be one of the most attractive solutions. The pipelines
are the major tools for the transportation of drinkable
water, effluent water, fuel oils and gas. A lot of troubles
caused by piping networks aging, corrosion, cracks, and
mechanical damages are possible.

4. TYPES OF INSPECTION
METHOD
Ultrasonic inspection
MAGNETIC FLUX
X-RAY
Visual Inspection:

5. Visual Inspection:
Due to the cost of advanced inspection techniques, less
expensive forms of Nondestructive evaluation is often
desired. Visual inspection is currently one of the most
commonly used nondestructive evaluation techniques
because it is relatively inexpensive as it requires minimal, if
any, use of instruments or equipment, and it can be
accomplished without data processing As mentioned
previously, visual inspection can only detect surface
defects. However, a large number of structural deficiencies
have surface indicators (e.g. corrosion, concrete
deterioration). Aside from a limited range of detection,
visual inspection does have further drawbacks. It is
extremely subjective as it depends on the inspector’s
training, visual acuity, and state-of-mind. Also external
factors such as light intensity, structure complexity, and
structure accessibility play a role in determining the
effectiveness of visual inspection

6. PIPE INSP.
ROBTOT

7. PARAMETER

8. LENGTH OF ROBOT
DIAMETER OF PIPE
::-
176 MM
12.5 MM
:::-
12 NOS
50 MM
13 MM
:-
6 NOS /6V/10RPM.
:-
6 NOS
NO. OF LINK FOR
ONE ROBOT
SPRING LENGTH
BUSH DIA.
NO. OF DC MOTOR
FOR ONE ROBOT
NO OF WHEEL FOR
ONE ROBOT

9. h3= link length {105mm}
h2 =link length (85mm)
H1= link length (30mm)
E to E’ distance 28mm
E to B distance 50mm

10.  Diameter of the pipe
D = 2r+2d+2h2cosθ
=2×36+2×28+2×85cos50 =237 mm
Where
r= radius Of robot wheel
d= distance between E & E’
h2= length of the link h2
θ= angle between h2 & h1

16. FIG - 2
Side wives & top
wives

19.  Corrosion Inside the Pipe.
 Internal defects such as holes , cracks ,
dent marks , material loss , welding defects.
 Internal blockage.

22.  Pipe Inspection Robot is inspect the situation inside
the pipe which will be recorded and displayed on the
monitor screen, it also facilitates working personnel
for effective observation, detection, quick analysis and
diagnosis .
 Save comprehensive investment, improve work
efficiency, more accurate detection.
 Easy to operate.

23.  Pipe inspection robots have such limitations as their ability
to turn in a T-shaped pipe or move in a plug valve.
 Another drawback of earlier robots is that the friction
between the pipe and the cables for communication and
power supply makes it difficult to move a long distance. A
fiber optic communication system can reduce the friction.
 This robot does not work inside the water.

24. NUCLEAR POWER PLANT
CONVENTIONAL POWER PLANT
REFINERIES
CHEMICAL & PETROCHEMICAL PLANT.

25.  A very important design goal of the robotic systems is the
adaptability to the inner diameters of the pipes. So, we had
proposed a new design in inspecting pipelines. The major
advantage is that it could be used in case of pipe diameter
variation with the simple mechanism. We developed a pipe
inspection robot that can be applied to 140- 180mm
pipeline. The kinematics of mechanism and actuator sizing
of this robot have been investigated. A real prototype was
developed to test the feasibility of this robot for inspection
of in-house pipelines. We used a PCB board that can
operate DC motor. Good conceptive and element design
could manage all the problems. The types of inspection
tasks are very different. A modular design was considered
for PIC that can be easily adapted to new environments
with small changes. Presence of obstacles within the
pipelines is difficult issue.