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Profilograph
Inertial Profiler
International Roughness Index (IRI/MRI)
Certification
Specifications
Submittals
Acceptance Criteria
Corrective Measures
Analysis Tool - ProVAL
Comfortable ride
Smoother roads:
last longer,
stay smoother longer,
safer,
saves money
Until recently, pavement smoothness was
measured using a California profilograph
and straightedge
The first profilograph was invented by
Francis Hveem and constructed in 1940 by
the Materials and Research Division of the
California Division of Highways.
Profile Index
0.2 inch blanking band
0.0 inch (Zero) blanking band
Must Grinds
0.3 inches in 25 feet
Because its front and rear wheels are in contact with the pavement surface, the
profilograph cannot accurately measure the pavement profile.
Actual Profile
Profilograph Trace
Phantom
Bumps
Dip
Dip
Front Mount Rear Mount
Side Mount
Human Response to Vibration
Vehicle Response to the Road
Road Roughness
Accelerometer
Reference elevation
Laser Height Sensor
Height relative to reference
Distance Measuring Instrument
Longitudinal distance
Accelerometers are used in a wide variety of
equipment and personal electronics including
seismology equipment, car alarm systems, and
crash detection/air bag deployment sensors.
In profilers, they measure the movement of the
vehicle body
The laser height sensors measure the distance from
the reference plane to the pavement surface. They
operate around 16KHz. At 60 mph they can take about
15 readings per inch of vehicle travel.
The site is located in the median of Interstate
80 at the Sacramento Regional Transit Light
Rail station (Watt/I-80) parking lot.
Two test sections (asphalt and concrete)
University of California Pavement Research
Center with the assistance of the Pavement
Program and METS will administer calibration
program
Calibration tests will be conducted 2 to 4 times
per year (March, May and July for 2014)
18
19
20
Block Test
AASHTO R57-10, Section 5.3.2.3.1
This test will be conducted on a relatively flat and level area
It’s purpose is to check the height measurements from the
height sensor(s) of the test vehicle using blocks of known
heights (i.e. 0.5 inch, 1.0 inch, 2.0 inch).
Bounce Test
AASHTO R57-10, Section 5.3.2.3.2
It’s purpose is to ensures that the data from the height
sensor and accelerometer are legitimate and being properly
combined to compute the longitudinal elevation profile
Distance Measurement Index Test
AASHTO R56-10, Section 8.4
Tests accuracy of profilers distance measurement
instrument (DMI)
21
Equipment Precision (Repeatability)
AASHTO R56-10, Section 8.3.1.2
Compare ten Inertial Profiler runs over same test
section against each other
Calculate repeatability agreement score
Score of 0.92 or greater is required
Equipment Accuracy (Reproducibility)
AASHTO R56-10, Section 8.3.1.4
Compare several inertial profiler runs over same test
section against a reference profiler
Calculate accuracy agreement score
Score of 0.90 or greater is required
22
Failed tests (Equipment or Operator)
May re-test the following day (if site available)
Only one re-test per operator/equipment allowed
23
International Roughness Index (IRI)
Computer Algorithm
Areas of Localized Roughness (aka “must grinds”)
Isolated areas of roughness
The International Roughness Index (IRI) is a
scale for roughness based on the simulated
response of a generic motor vehicle to the
roughness in a single wheel path of the
road surface.
IRI is used to define a characteristic of the
longitudinal profile of a traveled wheel
track.
Where B = 250 mm (9.8 in) for IRI
(represents tire contact with ground)
0.1 mile 0.1 mile
ETW
RWP = Right Wheel Path
LWP = Left Wheel Path
ETW
Direction of Travel
RWP
LWP
IRI = 58 in/mi
IRI = 64 in/mi
IRI = 60 in/mi
IRI = 62 in/mi
Direction of Travel
MRI = 60 in/mi MRI = 62 in/mi
HMAAcceptance Values
MRI for each 0.1 mile section of a lane
AreasofLocalized Roughness
“Must Grinds” are now defined as “Areas of
Localized Roughness”
Areas of localized roughness uses a continuous IRI
for each wheel path with a 25 ft interval
Areas of localized roughness that exceed 120(160)
in/mile must be corrected regardless of the IRI
values of a 0.1 mile section
32
AreasofLocalized Roughness
0
50
100
150
200
250
300
350
0 25 50 75 100 125 150 175 200 225
Distance (feet)
IRI(in/mi)
25-foot
sliding
window
33
AreasofLocalized Roughness
“Must Grinds” will now be called “Areas of
Localized Roughness”
Areas of localized roughness use a continuous IRI
for each wheel path with a 25 ft interval
Areas of localized roughness that exceed 120
in/mile must be corrected regardless of the IRI
values of a 0.1 mile section
Certification
Inertial Profiler must be certified within the last
12 months
Profiler Operator must be certified within the
last 12 months
Contractors must obtain certification from the
California Certification Site (no longer Texas
Transportation Institute)
Submittals
Within 5 business days before start of profiling or
changing profile or operator
Inertial Profiler certification
Operator certification
Manufacturer’s recommended calibration and
verification tests
Within 2 business days after profiling engineer
approved test section
Cross correlation test results
36
Submittals
Provide data within 2 business days after each day
of profiling
Profile data must include:
Raw profile data for each lane (ppf extension)
ProVAL ride quality analysis report in IRI for both wheel paths
ProVAL ride quality analysis report in MRI for each lane
ProVAL smoothness assurance analysis report in IRI for both
wheel paths
GPS data
Manufacturer’s recommended calibration and verification results
AASHTO calibration and verification test results
37
Submittals
Provide data within 2 business days after each day
of profiling
Profile data must include:
Raw profile data for each lane (ppf extension)
ProVAL ride quality analysis report in IRI for both wheel paths
ProVAL ride quality analysis report in MRI for each lane
ProVAL smoothness assurance analysis report in IRI for both
wheel paths
GPS data
Manufacturer’s recommended calibration and verification results
AASHTO calibration and verification test results
38
Smoothness Measurement
Contractor to notify Engineer of start location by
station and start time at least 2 business days
before profiling
Begin and end station will be marked on pavement
shoulder before profiling
Following “leave out” areas will be recorded
Begin and end of all bridge approach slabs
Begin and end of all bridges
Begin and end of all culverts visible on the roadway
surface
39
Smoothness Correction
For HMA, if the final surface does not comply with
the smoothness acceptance values the contractor
can do the following:
Grind the pavement to within specified tolerances
Remove and replace it
Place an overlay of HMA
For PCC, if the final surface does not comply with
the smoothness acceptance values the contractor
can do the following:
Grind the pavement to within specified tolerances
Remove and replace it 40
QualityAssurance
Caltrans will independently collect profile data
For each 0.1 mile section, the contractor’s IRI
values must be within 10 percent of Caltrans’ IRI
values
41
Collects data at a high rate of speed
(approx. 30 mph to 60 mph)
Collects data for both wheel paths
simultaneously
No traffic control
Safer
$$$$ Savings
ProVALReports
Ride Quality Analysis Report
43
ProVALReports
44
ProVALReports
Smoothness Assurance Analysis Report
45
ProVALReports
46
ProVALReports
Profiler Certification Analysis Report
(Cross correlation test)
47
CrossCorrelation Test
48
49
Smoothpavements.com (FHWA)
Roadprofile.com (ProVAL)
CT Pavement Website
http://www.dot.ca.gov/hq/maint/Pavement/Offices/Pave
ment_Engineering/Smoother_Pavements.html
Equipment Suppliers
Ames Engineering (amesengineering.com)
Dynatest (dynatest.com)
Surface Systems and Instruments (Smoothroad.com)
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Peter Vacura - Asphalt Pavement Smoothness

  • 1.
  • 2. Profilograph Inertial Profiler International Roughness Index (IRI/MRI) Certification Specifications Submittals Acceptance Criteria Corrective Measures Analysis Tool - ProVAL
  • 3. Comfortable ride Smoother roads: last longer, stay smoother longer, safer, saves money
  • 4. Until recently, pavement smoothness was measured using a California profilograph and straightedge The first profilograph was invented by Francis Hveem and constructed in 1940 by the Materials and Research Division of the California Division of Highways.
  • 5.
  • 6. Profile Index 0.2 inch blanking band 0.0 inch (Zero) blanking band Must Grinds 0.3 inches in 25 feet
  • 7. Because its front and rear wheels are in contact with the pavement surface, the profilograph cannot accurately measure the pavement profile.
  • 9.
  • 10. Front Mount Rear Mount Side Mount
  • 11. Human Response to Vibration Vehicle Response to the Road Road Roughness
  • 12. Accelerometer Reference elevation Laser Height Sensor Height relative to reference Distance Measuring Instrument Longitudinal distance
  • 13. Accelerometers are used in a wide variety of equipment and personal electronics including seismology equipment, car alarm systems, and crash detection/air bag deployment sensors. In profilers, they measure the movement of the vehicle body
  • 14. The laser height sensors measure the distance from the reference plane to the pavement surface. They operate around 16KHz. At 60 mph they can take about 15 readings per inch of vehicle travel.
  • 15.
  • 16.
  • 17.
  • 18. The site is located in the median of Interstate 80 at the Sacramento Regional Transit Light Rail station (Watt/I-80) parking lot. Two test sections (asphalt and concrete) University of California Pavement Research Center with the assistance of the Pavement Program and METS will administer calibration program Calibration tests will be conducted 2 to 4 times per year (March, May and July for 2014) 18
  • 19. 19
  • 20. 20
  • 21. Block Test AASHTO R57-10, Section 5.3.2.3.1 This test will be conducted on a relatively flat and level area It’s purpose is to check the height measurements from the height sensor(s) of the test vehicle using blocks of known heights (i.e. 0.5 inch, 1.0 inch, 2.0 inch). Bounce Test AASHTO R57-10, Section 5.3.2.3.2 It’s purpose is to ensures that the data from the height sensor and accelerometer are legitimate and being properly combined to compute the longitudinal elevation profile Distance Measurement Index Test AASHTO R56-10, Section 8.4 Tests accuracy of profilers distance measurement instrument (DMI) 21
  • 22. Equipment Precision (Repeatability) AASHTO R56-10, Section 8.3.1.2 Compare ten Inertial Profiler runs over same test section against each other Calculate repeatability agreement score Score of 0.92 or greater is required Equipment Accuracy (Reproducibility) AASHTO R56-10, Section 8.3.1.4 Compare several inertial profiler runs over same test section against a reference profiler Calculate accuracy agreement score Score of 0.90 or greater is required 22
  • 23. Failed tests (Equipment or Operator) May re-test the following day (if site available) Only one re-test per operator/equipment allowed 23
  • 24. International Roughness Index (IRI) Computer Algorithm Areas of Localized Roughness (aka “must grinds”) Isolated areas of roughness
  • 25. The International Roughness Index (IRI) is a scale for roughness based on the simulated response of a generic motor vehicle to the roughness in a single wheel path of the road surface. IRI is used to define a characteristic of the longitudinal profile of a traveled wheel track.
  • 26.
  • 27.
  • 28. Where B = 250 mm (9.8 in) for IRI (represents tire contact with ground)
  • 29.
  • 30. 0.1 mile 0.1 mile ETW RWP = Right Wheel Path LWP = Left Wheel Path ETW Direction of Travel RWP LWP IRI = 58 in/mi IRI = 64 in/mi IRI = 60 in/mi IRI = 62 in/mi Direction of Travel MRI = 60 in/mi MRI = 62 in/mi
  • 31. HMAAcceptance Values MRI for each 0.1 mile section of a lane
  • 32. AreasofLocalized Roughness “Must Grinds” are now defined as “Areas of Localized Roughness” Areas of localized roughness uses a continuous IRI for each wheel path with a 25 ft interval Areas of localized roughness that exceed 120(160) in/mile must be corrected regardless of the IRI values of a 0.1 mile section 32
  • 33. AreasofLocalized Roughness 0 50 100 150 200 250 300 350 0 25 50 75 100 125 150 175 200 225 Distance (feet) IRI(in/mi) 25-foot sliding window 33
  • 34. AreasofLocalized Roughness “Must Grinds” will now be called “Areas of Localized Roughness” Areas of localized roughness use a continuous IRI for each wheel path with a 25 ft interval Areas of localized roughness that exceed 120 in/mile must be corrected regardless of the IRI values of a 0.1 mile section
  • 35. Certification Inertial Profiler must be certified within the last 12 months Profiler Operator must be certified within the last 12 months Contractors must obtain certification from the California Certification Site (no longer Texas Transportation Institute)
  • 36. Submittals Within 5 business days before start of profiling or changing profile or operator Inertial Profiler certification Operator certification Manufacturer’s recommended calibration and verification tests Within 2 business days after profiling engineer approved test section Cross correlation test results 36
  • 37. Submittals Provide data within 2 business days after each day of profiling Profile data must include: Raw profile data for each lane (ppf extension) ProVAL ride quality analysis report in IRI for both wheel paths ProVAL ride quality analysis report in MRI for each lane ProVAL smoothness assurance analysis report in IRI for both wheel paths GPS data Manufacturer’s recommended calibration and verification results AASHTO calibration and verification test results 37
  • 38. Submittals Provide data within 2 business days after each day of profiling Profile data must include: Raw profile data for each lane (ppf extension) ProVAL ride quality analysis report in IRI for both wheel paths ProVAL ride quality analysis report in MRI for each lane ProVAL smoothness assurance analysis report in IRI for both wheel paths GPS data Manufacturer’s recommended calibration and verification results AASHTO calibration and verification test results 38
  • 39. Smoothness Measurement Contractor to notify Engineer of start location by station and start time at least 2 business days before profiling Begin and end station will be marked on pavement shoulder before profiling Following “leave out” areas will be recorded Begin and end of all bridge approach slabs Begin and end of all bridges Begin and end of all culverts visible on the roadway surface 39
  • 40. Smoothness Correction For HMA, if the final surface does not comply with the smoothness acceptance values the contractor can do the following: Grind the pavement to within specified tolerances Remove and replace it Place an overlay of HMA For PCC, if the final surface does not comply with the smoothness acceptance values the contractor can do the following: Grind the pavement to within specified tolerances Remove and replace it 40
  • 41. QualityAssurance Caltrans will independently collect profile data For each 0.1 mile section, the contractor’s IRI values must be within 10 percent of Caltrans’ IRI values 41
  • 42. Collects data at a high rate of speed (approx. 30 mph to 60 mph) Collects data for both wheel paths simultaneously No traffic control Safer $$$$ Savings
  • 47. ProVALReports Profiler Certification Analysis Report (Cross correlation test) 47
  • 49. 49 Smoothpavements.com (FHWA) Roadprofile.com (ProVAL) CT Pavement Website http://www.dot.ca.gov/hq/maint/Pavement/Offices/Pave ment_Engineering/Smoother_Pavements.html Equipment Suppliers Ames Engineering (amesengineering.com) Dynatest (dynatest.com) Surface Systems and Instruments (Smoothroad.com)

Editor's Notes

  1. No matter how well a pavement is designed and built, no matter how long that pavement lasts, the users of the roadway will call it good or bad primarily based on the smoothness (or comfortability) of the ride.Numerous studies by the Federal Highway Administration, National Cooperative Highway Research Program (NCHRP), and National Asphalt Pavement Association (NAPA) have looked at the affect of smoothness on pavement life. There studies have found a common thread: Pavement built smoother tend to last longer. One reason as to why they last longer could be attributed to the effect of dynamic loading. Rougher pavements result in more dynamic loading, subjecting pavements to much heavier loads than they were designed for. Thus, wearing them out faster. There is evidence from limited studies of smoothness progression over time shows that pavements built smoother will stay smoother longer. There are a lot of design and construction factors that influence smoothness; but when designed and constructed properly, smoother roads tend to stay smoother longer.Rough roads can result in a loss of vehicle control, a reduction in a person’s ability to perform motor tasks, driver fatigue, and an increased frequency of lost load accidents.Smoother roads help save both the user and owner-agency money. Studies suggest that pavements built smoother initially, require less maintenance over the life of the pavement. Additionally studies have shown that smoother pavements decrease both fuel consumption and vehicle maintenance for users.
  2. No matter how well a pavement is designed and built, no matter how long that pavement lasts, the users of the roadway will call it good or bad primarily based on the smoothness (or comfortability) of the ride.Numerous studies by the Federal Highway Administration, National Cooperative Highway Research Program (NCHRP), and National Asphalt Pavement Association (NAPA) have looked at the affect of smoothness on pavement life. There studies have found a common thread: Pavement built smoother tend to last longer. One reason as to why they last longer could be attributed to the effect of dynamic loading. Rougher pavements result in more dynamic loading, subjecting pavements to much heavier loads than they were designed for. Thus, wearing them out faster. There is evidence from limited studies of smoothness progression over time shows that pavements built smoother will stay smoother longer. There are a lot of design and construction factors that influence smoothness; but when designed and constructed properly, smoother roads tend to stay smoother longer.Rough roads can result in a loss of vehicle control, a reduction in a person’s ability to perform motor tasks, driver fatigue, and an increased frequency of lost load accidents.Smoother roads help save both the user and owner-agency money. Studies suggest that pavements built smoother initially, require less maintenance over the life of the pavement. Additionally studies have shown that smoother pavements decrease both fuel consumption and vehicle maintenance for users.
  3. Background and smoke used to illustrate laser
  4. Example of 4 inch wide line laser…Roline is a major manufacturer
  5. SSP highlights
  6. Any Questions?Thank you for coming today. We hope that the information presented was useful.