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PAINTS(defects) AND
DISTEMPERS
PAINTS
• Cheap, durable, can be easily applied
• Used as interior works of buildings
• Decorative in appearance than whitewash and
colourwash
• Colouring pigments are added that are
available in different shades
Distempers=water paints
consisting of:
>powdered chalk as base with
glue
>resin or acrylic as binder
>water as carrier or thinner
• They are available in two forms:
>ordinary distemper as dry distemper
>oil bound distemper
Paint Defects
(1) Cratering
(2) Dust (nibs)
(3) Orange peel
(4) Sagging
(5) Poor opacity
Cratering / Fish-eyes
Cratering and Fish-eyes occurs partly on the paint surface, and the film becomes uneven.
Cratering
(phenomenon from base material)
Fish-eyes
(phenomenon in paint film layer)
Cratering / Fish-eyes (cause-result analysis chart)
Cratering
Application work
Paint / Putty
Drying
Others
Poor drying of putty
Thick application of lacquer type putty
Insertion of polyester putty between lacquer
paint films
Too thick application of excessively diluted
paints
Strong dissolvability of topcoat paint.
Absorptive putties
Excessive adding of non-blushing
thinner
Poor sanding of putty
Cratering / Fish-eyes
Measures
Precautions
Remedy
Most of the troubles can be
resolved by avoiding the factors
Slight fish-eyes shall be repaired with dry mist spraying.
Large sized (cratering) shall be abraded off
completely after drying, and repaint.
Circumstances
Facility & Equipment
Application work
Materials
Dust (Nibs)
Popping appears on the film surface.
Popping
Dust (cause-result analysis chart)
Dust
Facility & EquipmentMaterials
Circumstances Application works
Insufficient cleaning of
the painting work floor
Dusty working clothes
Insufficient filtration of paint
Shortage of booth air pressure
Defects of booth filters
Insufficient cleaning of spray guns
Defects of air cleaner
Insufficient cleaning of car body
Trash of masking papers (newspapers, etc)
Insufficient cleaning of spray gun
Dust (Nibs)
Measures
Precautions
Remedy
Keep painting area clean, and free from trashes and dusts.
Wear anti-dust working clothes, and use proper masking
paper and tapes.
Abrade off small nibs with a knife or grinding stone, and
polish it up with compounds
Prevent working area from floating dusts by watering the
floor before painting.
Orange peel
Paint surface become uneven like orange peel.
Orange peel (cause-result analysis chart)
Orange peel
CircumstancesApplication works
Materials Facility & Equipment
Low liquidity of paint
High temperature
Too fast blowing speed
High temperature of car body
Thin paint film
Low spray pressure
Insufficient spraying emission volume
Too fast gun speed
Too long spray gun distance
Too high viscosity of thinner
Too quick evaporation of thinner
Too big size of spray gun nozzle
(insufficient atomization of the paint)
Defects of spray pattern
(insufficient cleaning of spray gun)
Orange peel
Measures
Precautions
Remedy
Slow evaporation speed of solvent
Maintain liquidity of paint
Apply water sanding (#800~#1000), and polish up
gradually with compounds (Medium→Fine→Extra fine).
Decrease viscosity of paint.
Sagging
Substrate
Paint film
Paint film partly becomes too thick and the paint sags.
Sagging (cause-result analysis chart)
Sagging
Application workCircumstances
Materials
Facility & Equipment
Too slow evaporation of thinner
Thick paint film
Too big size of spray gun nozzle
(insufficient atomization pf paint)
Low temperature of car body
Low temperature
Defective spray pattern
Low spray pressure
Too much spraying emission volume
Too short spray gun distance
Defective spray pattern
Too low viscosity of paint
Sagging
Measures
Precautions
Remedies
Make set-to-touch time faster
Use proper thinner to avoid excessive coating.
Overall sagging : abrade off whole area, and refinish.
Adjust spray pattern, gun distance, and gun speed to proper
level.
Slight sagging : abrade off the sagging area, then apply
compound (fine→extra fine )
Poor opacity (Poor hiding power, or Lack of hiding)
The color of undercoat is not hidden caused by poor pigmentation, or insufficient film thickness
Poor pigmentation
Insufficient film thickness
Poor opacity (cause-result analysis chart)
Poor opacity
Application works
Materials
Too thin film coating
Insufficient agitation
Specific nature of tinter
Too much diluted
Lack of hiding power
Poor opacity
Measures
Precautions
Remedy
Spray paint in proper film thickness after sufficient agitation
Repaint until the undercoat is completely hidden.
Avoid excessive dilution.
Apply back-up undercoat of similar color shade in
case of poor hiding colors.
ENAMEL PAINT
• A type of paint that has a hard, glossy and
opaque finish.
• The term “enamel paint” is generally used to
refer hard surfaced paint with a high gloss
finish.
INGREDIENTS OF ENAMEL PAINT
• Enamel paints are made by adding varnish in
ordinary oil-based paint.
• The solvents are usually aromatic hydrocarbons
toluene and methyl ethyl ketone, the binders are
vegetable oils, alkyds and acrylics and vinyl
acrylics.
• The pigments constitute clay, calcium carbonate,
mica, silica's and talc's, while the additives are
diatomaceous earth, talc, lime and barite.
Applications of ENAMEL PAINT
1. WOOD WORK
• The surface should be clean AND
DUST FREE
• The wood work to be painted
should be dry
• All unevenness should be SMOOTH
• before painting wood work Priming
coat should be applied
2. PLASTERED SURFACE
• The painting work IS DONE
AFTER THE WALL IS DRY
• The surface should be clean AND
DUST-FREE
• SURFACES SHOULD BE VOID-
FREE (NO HOLES ON SURFACES)
• good quality of primer SHOULD
BE USE FOR THE SURFACES
3. IRON AND STEEL SURFACE
• All rust SHOULD BE REMOVED
• The surface should be clean
AND DUST FREE
• Good quality of primer
SHOULD BE APPLIED ON TO
THE SURFACES
A) ADVANTAGES OF ENAMEL PAINT
1.Comes in container and ready to use.
2.Tough durable and stain resistant
3. Washing capability is better compared to plastic
paint.
4.Last for a long period of time as it provides a durable
finish.
5.Can be applied on both interior and exterior
surfaces.
6.Provides a glossy and smooth finish surface.
a) Disadvantages of enamel paint
1. Takes a long time to dry
FIRE RETARDANT PAINTS
>formulated with silicon and polyvinyl
chloride to reduce flame spread of
combustible material
BITUMINOUS PAINTS:
• prepared by dissolving asphalt and mineral
pitches and used for iron work in water
LUMINOUS PAINTS:
• contains calcium sulphide with varnish
• Surface on which luminous paint is applied
shines like radium dials of watches after the
source of light being cut off
• Should be applied on surfaces that is free from
corrosion and lead paints

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Paints(defects) and distempers

  • 2. PAINTS • Cheap, durable, can be easily applied • Used as interior works of buildings • Decorative in appearance than whitewash and colourwash • Colouring pigments are added that are available in different shades
  • 3. Distempers=water paints consisting of: >powdered chalk as base with glue >resin or acrylic as binder >water as carrier or thinner
  • 4. • They are available in two forms: >ordinary distemper as dry distemper >oil bound distemper
  • 5. Paint Defects (1) Cratering (2) Dust (nibs) (3) Orange peel (4) Sagging (5) Poor opacity
  • 6. Cratering / Fish-eyes Cratering and Fish-eyes occurs partly on the paint surface, and the film becomes uneven. Cratering (phenomenon from base material) Fish-eyes (phenomenon in paint film layer)
  • 7. Cratering / Fish-eyes (cause-result analysis chart) Cratering Application work Paint / Putty Drying Others Poor drying of putty Thick application of lacquer type putty Insertion of polyester putty between lacquer paint films Too thick application of excessively diluted paints Strong dissolvability of topcoat paint. Absorptive putties Excessive adding of non-blushing thinner Poor sanding of putty
  • 8. Cratering / Fish-eyes Measures Precautions Remedy Most of the troubles can be resolved by avoiding the factors Slight fish-eyes shall be repaired with dry mist spraying. Large sized (cratering) shall be abraded off completely after drying, and repaint. Circumstances Facility & Equipment Application work Materials
  • 9. Dust (Nibs) Popping appears on the film surface. Popping
  • 10. Dust (cause-result analysis chart) Dust Facility & EquipmentMaterials Circumstances Application works Insufficient cleaning of the painting work floor Dusty working clothes Insufficient filtration of paint Shortage of booth air pressure Defects of booth filters Insufficient cleaning of spray guns Defects of air cleaner Insufficient cleaning of car body Trash of masking papers (newspapers, etc) Insufficient cleaning of spray gun
  • 11. Dust (Nibs) Measures Precautions Remedy Keep painting area clean, and free from trashes and dusts. Wear anti-dust working clothes, and use proper masking paper and tapes. Abrade off small nibs with a knife or grinding stone, and polish it up with compounds Prevent working area from floating dusts by watering the floor before painting.
  • 12. Orange peel Paint surface become uneven like orange peel.
  • 13. Orange peel (cause-result analysis chart) Orange peel CircumstancesApplication works Materials Facility & Equipment Low liquidity of paint High temperature Too fast blowing speed High temperature of car body Thin paint film Low spray pressure Insufficient spraying emission volume Too fast gun speed Too long spray gun distance Too high viscosity of thinner Too quick evaporation of thinner Too big size of spray gun nozzle (insufficient atomization of the paint) Defects of spray pattern (insufficient cleaning of spray gun)
  • 14. Orange peel Measures Precautions Remedy Slow evaporation speed of solvent Maintain liquidity of paint Apply water sanding (#800~#1000), and polish up gradually with compounds (Medium→Fine→Extra fine). Decrease viscosity of paint.
  • 15. Sagging Substrate Paint film Paint film partly becomes too thick and the paint sags.
  • 16. Sagging (cause-result analysis chart) Sagging Application workCircumstances Materials Facility & Equipment Too slow evaporation of thinner Thick paint film Too big size of spray gun nozzle (insufficient atomization pf paint) Low temperature of car body Low temperature Defective spray pattern Low spray pressure Too much spraying emission volume Too short spray gun distance Defective spray pattern Too low viscosity of paint
  • 17. Sagging Measures Precautions Remedies Make set-to-touch time faster Use proper thinner to avoid excessive coating. Overall sagging : abrade off whole area, and refinish. Adjust spray pattern, gun distance, and gun speed to proper level. Slight sagging : abrade off the sagging area, then apply compound (fine→extra fine )
  • 18. Poor opacity (Poor hiding power, or Lack of hiding) The color of undercoat is not hidden caused by poor pigmentation, or insufficient film thickness Poor pigmentation Insufficient film thickness
  • 19. Poor opacity (cause-result analysis chart) Poor opacity Application works Materials Too thin film coating Insufficient agitation Specific nature of tinter Too much diluted Lack of hiding power
  • 20. Poor opacity Measures Precautions Remedy Spray paint in proper film thickness after sufficient agitation Repaint until the undercoat is completely hidden. Avoid excessive dilution. Apply back-up undercoat of similar color shade in case of poor hiding colors.
  • 21. ENAMEL PAINT • A type of paint that has a hard, glossy and opaque finish. • The term “enamel paint” is generally used to refer hard surfaced paint with a high gloss finish.
  • 22. INGREDIENTS OF ENAMEL PAINT • Enamel paints are made by adding varnish in ordinary oil-based paint. • The solvents are usually aromatic hydrocarbons toluene and methyl ethyl ketone, the binders are vegetable oils, alkyds and acrylics and vinyl acrylics. • The pigments constitute clay, calcium carbonate, mica, silica's and talc's, while the additives are diatomaceous earth, talc, lime and barite.
  • 23. Applications of ENAMEL PAINT 1. WOOD WORK • The surface should be clean AND DUST FREE • The wood work to be painted should be dry • All unevenness should be SMOOTH • before painting wood work Priming coat should be applied
  • 24. 2. PLASTERED SURFACE • The painting work IS DONE AFTER THE WALL IS DRY • The surface should be clean AND DUST-FREE • SURFACES SHOULD BE VOID- FREE (NO HOLES ON SURFACES) • good quality of primer SHOULD BE USE FOR THE SURFACES
  • 25. 3. IRON AND STEEL SURFACE • All rust SHOULD BE REMOVED • The surface should be clean AND DUST FREE • Good quality of primer SHOULD BE APPLIED ON TO THE SURFACES
  • 26. A) ADVANTAGES OF ENAMEL PAINT 1.Comes in container and ready to use. 2.Tough durable and stain resistant 3. Washing capability is better compared to plastic paint. 4.Last for a long period of time as it provides a durable finish. 5.Can be applied on both interior and exterior surfaces. 6.Provides a glossy and smooth finish surface.
  • 27. a) Disadvantages of enamel paint 1. Takes a long time to dry FIRE RETARDANT PAINTS >formulated with silicon and polyvinyl chloride to reduce flame spread of combustible material
  • 28. BITUMINOUS PAINTS: • prepared by dissolving asphalt and mineral pitches and used for iron work in water LUMINOUS PAINTS: • contains calcium sulphide with varnish • Surface on which luminous paint is applied shines like radium dials of watches after the source of light being cut off • Should be applied on surfaces that is free from corrosion and lead paints