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9 maggio 2016 / 9 May 2016
09.00 – 18.00
Hotel NH Laguna Palace
Mestre (VE)
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Overview on Refrigerants
Context:
What this all means for the industry
Mestre, 09 May 2016
Miriam Solana
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Agenda
1. F-gas: What does the Regulation say?
2. Example: plug-in cabinet
3. Example: chiller
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Agenda
1. F-gas: What does the Regulation say?
2. Example: plug-in cabinet
3. Example: chiller
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
GWPODP
GLIDE ATEX
A1 B1
A2L B2L
A2 B2
A3 B3
Toxicity
Flammability
Safety standard
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Movable room air-conditioning equipment
Domestic refrigerators and freezers Refrigerators and freezers for
commercial use
Multipack centralized refrigeration
systems for commercial use
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
2500
1500
750
150
Domestic refrigerators and freezers 1 January 2015
Refrigerators and freezers for commercial
use (hermetically sealed equipment)
1 January 2022
Multipack centralized refrigeration
systems for commercial use with a rated
capacity of 40 kW or more
1 January 2022
Movable room air-conditioning equipment 1 January 2020
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Single split air-conditioning systems
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
2500
1500
750
150
Single split air-conditioning systems containing
less than 3 kg of fluorinated greenhouse gases
1 January 2025
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Stationary refrigeration equipment
Stationary air conditioning equipment
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
2500
1500
750
150
Refrigerators and freezers for commercial use
(hermetically sealed equipment)
1 January 2020
Stationary refrigeration and air conditioning equipment
(including multipack centralized refrigeration systems for
commercial use with a rated capacity of less than 40 kW)
1 January 2020
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Tonnes of CO2-eq. per circuit Frequency of leak checking
Less than 5 (=5000 kg)
(e.g. for R-404A, GWP 3922: less than
5000/3922=1.3 kg)
Exempted
Less than 10, if hermetically sealed and
labelled as such
(e.g. for R-404A: less than 10000/3922=2.6 kg)
Exempted
5-50
(e.g. for R-404A: 1.3-13 kg)
Every 12 months (or 24 months with a
leakage detection and monitoring system).
50-500
(e.g. for R-404A: 13-130 kg)
Every 6 months (or 12 months with a
leakage detection and monitoring system).
Over 500
(e.g. for R-404A: over 130 kg)
Every 3 months (or 6 months with a leakage
detection and monitoring system).
For stationary refrigeration equipment, stationary
air conditioning equipment and stationary heat
pumps:
Leak detection system
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
To be considered…
Probably increase of price of
refrigerants with high GWP:
35 € / ton of CO2-eq*
*Green Cooling Technologies: Market trends in selected refrigeration and air conditioning subsectors. G-S02-2014-en-01.
Eschborn, May 2014.
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Agenda
1. F-gas: What does the Regulation say?
2. Example: plug-in cabinet
3. Example: chiller
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Plug-in cabinet
The most used refrigerant,
R-404A (GWP=3922), will
be banned from 2020.
Refrigerators and freezers for commercial
use (hermetically sealed equipment)
HFCs with GWP≤2500 1 January 2020
HFCs with GWP≤150 1 January 2022
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Short term alternatives (GWP lower than 2500), 2020-2022:
R-410A, R-448A, R-449A, R-407A, R-407F, R-452A
The tonnes of CO2 equivalents per circuit in this application are
generally lower than 10 (e.g. 7.2 kg of R-449A):
Exempted of leak checking
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
After 2022 (medium and long term), the alternatives are:
R-744 (CO2)
High pressure and the high level of technical knowledge.
R-290 (propane), R-600a (isobutane), R-600 (butane)
Flammability (A3): charge limits
E.g. for a room of 100 m3, the limits are 0.8 kg for R-290
and R-600; and 1.1 kg for R-600a. Maximum 1.5 kg.
ATEX compliance and local norms, if any.
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
R-455A
No leak checking
GLIDE=12°C
Flammability (A2L): Charge limits to be defined
Other alternatives (only for medium temperature applications):
R-1234yf and R-1234ze(E)
No leak checking
Flammability (A2L): charge limits
E.g. for a room of 100 m3 the maximum charge is 6 kg per
circuit (R-1234yf); for a room of 100 m3 the maximum charge is
9 kg per circuit (R-1234ze(E)). Maximum: 11.4-14.1 kg.
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Agenda
1. F-gas: What does the Regulation say?
2. Example: plug-in cabinet
3. Example: chiller
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Chiller
Stationary refrigeration and air conditioning
equipment
(including multipack centralized refrigeration systems for
commercial use with a rated capacity of less than 40 kW)
HFCs with GWP≤2500 1 January 2020
The most used refrigerants
nowadays will still be accepted:
R-410A, R-407C
Leak checking will be necessary
if the charge is higher than 2.4
and 2.8 kg, respectively.
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Alternatives with lower GWP are:
R-32, DR-55, DR-5A, R-450A, R-513A
Leak checking from 7.4 kg for R-32 and DR-55, 10.8 kg for
DR-5A, 9.1 kg for R-450A and 7.9 kg for R-513A.
R-1234yf and R-1234ze(E) (both only for medium and high temperature)
R-290, R-600a, R-600 and R-1270
ATEX compliance and local norms, if any.
It should be noted that chillers are generally placed outside the locals.
In this case, there are no charge limits due to flammability.
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
Conclusions
THERE IS NOT A PERFECT REFRIGERANT
Each case should be analyzed independently. The
design targets will be:
• GWP
• Application
• Flammability and other drawbacks
F-gas limits, leak checking
Probably increase of price
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden
One last point…
TEWI: Total Equivalent Warming Impact
TEWI balances:
• GWP
• Charge level
• Leakage emissions
efficiency of the refrigerant
• CO2 indirectly produced for
generating the electricity
Nowadays, the environmental impact of a refrigerant is based on its
GWP, since the current F-gas do not consider the TEWI value.
Will TEWI be taken into account in future rules?
This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than Carel employees is severely forbidden

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Overview on Refrigerants Context: What this all means for the industry

  • 1. 9 maggio 2016 / 9 May 2016 09.00 – 18.00 Hotel NH Laguna Palace Mestre (VE)
  • 2. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Overview on Refrigerants Context: What this all means for the industry Mestre, 09 May 2016 Miriam Solana This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden
  • 3. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Agenda 1. F-gas: What does the Regulation say? 2. Example: plug-in cabinet 3. Example: chiller
  • 4. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Agenda 1. F-gas: What does the Regulation say? 2. Example: plug-in cabinet 3. Example: chiller
  • 5. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden GWPODP GLIDE ATEX A1 B1 A2L B2L A2 B2 A3 B3 Toxicity Flammability Safety standard
  • 6. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Movable room air-conditioning equipment Domestic refrigerators and freezers Refrigerators and freezers for commercial use Multipack centralized refrigeration systems for commercial use
  • 7. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden 2500 1500 750 150 Domestic refrigerators and freezers 1 January 2015 Refrigerators and freezers for commercial use (hermetically sealed equipment) 1 January 2022 Multipack centralized refrigeration systems for commercial use with a rated capacity of 40 kW or more 1 January 2022 Movable room air-conditioning equipment 1 January 2020
  • 8. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Single split air-conditioning systems
  • 9. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden 2500 1500 750 150 Single split air-conditioning systems containing less than 3 kg of fluorinated greenhouse gases 1 January 2025
  • 10. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Stationary refrigeration equipment Stationary air conditioning equipment
  • 11. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden 2500 1500 750 150 Refrigerators and freezers for commercial use (hermetically sealed equipment) 1 January 2020 Stationary refrigeration and air conditioning equipment (including multipack centralized refrigeration systems for commercial use with a rated capacity of less than 40 kW) 1 January 2020
  • 12. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Tonnes of CO2-eq. per circuit Frequency of leak checking Less than 5 (=5000 kg) (e.g. for R-404A, GWP 3922: less than 5000/3922=1.3 kg) Exempted Less than 10, if hermetically sealed and labelled as such (e.g. for R-404A: less than 10000/3922=2.6 kg) Exempted 5-50 (e.g. for R-404A: 1.3-13 kg) Every 12 months (or 24 months with a leakage detection and monitoring system). 50-500 (e.g. for R-404A: 13-130 kg) Every 6 months (or 12 months with a leakage detection and monitoring system). Over 500 (e.g. for R-404A: over 130 kg) Every 3 months (or 6 months with a leakage detection and monitoring system). For stationary refrigeration equipment, stationary air conditioning equipment and stationary heat pumps: Leak detection system
  • 13. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden To be considered… Probably increase of price of refrigerants with high GWP: 35 € / ton of CO2-eq* *Green Cooling Technologies: Market trends in selected refrigeration and air conditioning subsectors. G-S02-2014-en-01. Eschborn, May 2014.
  • 14. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Agenda 1. F-gas: What does the Regulation say? 2. Example: plug-in cabinet 3. Example: chiller
  • 15. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Plug-in cabinet The most used refrigerant, R-404A (GWP=3922), will be banned from 2020. Refrigerators and freezers for commercial use (hermetically sealed equipment) HFCs with GWP≤2500 1 January 2020 HFCs with GWP≤150 1 January 2022
  • 16. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Short term alternatives (GWP lower than 2500), 2020-2022: R-410A, R-448A, R-449A, R-407A, R-407F, R-452A The tonnes of CO2 equivalents per circuit in this application are generally lower than 10 (e.g. 7.2 kg of R-449A): Exempted of leak checking
  • 17. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden After 2022 (medium and long term), the alternatives are: R-744 (CO2) High pressure and the high level of technical knowledge. R-290 (propane), R-600a (isobutane), R-600 (butane) Flammability (A3): charge limits E.g. for a room of 100 m3, the limits are 0.8 kg for R-290 and R-600; and 1.1 kg for R-600a. Maximum 1.5 kg. ATEX compliance and local norms, if any.
  • 18. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden R-455A No leak checking GLIDE=12°C Flammability (A2L): Charge limits to be defined Other alternatives (only for medium temperature applications): R-1234yf and R-1234ze(E) No leak checking Flammability (A2L): charge limits E.g. for a room of 100 m3 the maximum charge is 6 kg per circuit (R-1234yf); for a room of 100 m3 the maximum charge is 9 kg per circuit (R-1234ze(E)). Maximum: 11.4-14.1 kg.
  • 19. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Agenda 1. F-gas: What does the Regulation say? 2. Example: plug-in cabinet 3. Example: chiller
  • 20. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Chiller Stationary refrigeration and air conditioning equipment (including multipack centralized refrigeration systems for commercial use with a rated capacity of less than 40 kW) HFCs with GWP≤2500 1 January 2020 The most used refrigerants nowadays will still be accepted: R-410A, R-407C Leak checking will be necessary if the charge is higher than 2.4 and 2.8 kg, respectively.
  • 21. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Alternatives with lower GWP are: R-32, DR-55, DR-5A, R-450A, R-513A Leak checking from 7.4 kg for R-32 and DR-55, 10.8 kg for DR-5A, 9.1 kg for R-450A and 7.9 kg for R-513A. R-1234yf and R-1234ze(E) (both only for medium and high temperature) R-290, R-600a, R-600 and R-1270 ATEX compliance and local norms, if any. It should be noted that chillers are generally placed outside the locals. In this case, there are no charge limits due to flammability.
  • 22. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden Conclusions THERE IS NOT A PERFECT REFRIGERANT Each case should be analyzed independently. The design targets will be: • GWP • Application • Flammability and other drawbacks F-gas limits, leak checking Probably increase of price
  • 23. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden One last point… TEWI: Total Equivalent Warming Impact TEWI balances: • GWP • Charge level • Leakage emissions efficiency of the refrigerant • CO2 indirectly produced for generating the electricity Nowadays, the environmental impact of a refrigerant is based on its GWP, since the current F-gas do not consider the TEWI value. Will TEWI be taken into account in future rules?
  • 24. This document and all its contents are for Carel internal use only and strictly CONFIDENTIAL All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than Carel employees is severely forbidden