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by anyone other than CAREL employees is severely forbidden
STRENGTHEN HVAC-R 2017
FUTURE VISIONS IN COLD CHAINS
Marco Galluppi
Izmir, 21 April 2017
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by anyone other than CAREL employees is severely forbidden
COLD CHAIN definitions: WHAT
SUPPLY
CHAIN
TEMPERATURE
MONITORING
and CONTROL
COLD
CHAIN+ =
Source Supply Transport Storage Transport Distribution End-user
• Precooling
Systems
• Farms
• Factory
• Manufacturers
• Refrigerated
Trucks
• Refrigerated
Wagons
• Refrigerated
Containers
• Cold
Storages
• Warehouses
• Refrigerated
Trucks
• Refrigerated
Wagons
• Refrigerated
Containers
• Retail
• Terminals
• Shops
• Ports
• Airports
3
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PREPARATION TRANSIT SHELF LIFE
6,3
49
23,3
21,4
1 Back-end/Production
2 Prepair and Pack
for Travel
3 Ship to Destinations
5 Front-end/Customers
4 Distribution
TEMPERATURE
MONITORING and
CONTROL along the
whole PROCESS
COLD CHAIN definitions: WHERE
4
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MONITORING and ANALIZYNG
APPLICATION
Improvements on the COLD CHAIN can be applied on both dimensions
COLD CHAIN improvements: WHERE
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DRIVING NORMATIVES
F-GAS REGULATION and ECODESIGN
COLD CHAIN improvements: WHY
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by anyone other than CAREL employees is severely forbidden
Application Refrigerants Unacceptable as of
Refrigerators and freezers for commercial use
HFCs with GWP≥2500 1 January 2020
HFCs with GWP ≥ 150 1 January 2022
Multipack centralized refrigeration systems for
commercial use with a rated capacity ≥40 kW
HFCs with GWP ≥ 150 1 January 2022
Stationary refrigeration and A/C equipment HFCs with GWP≥2500 1 January 2020
F-GAS REGULATION
Refrigerants with GWP<150
 HFO mixtures
• R-455A
• R-454C
 PURE HFO
• R-1234yf
• R-1234ze(E)
• R-1233zd(E)
 HYDROCARBONS
• R-290 (Propane)
• R-600a (Isobutane)
• R-1270 (Propylene)
 CO2
 NH3
7
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by anyone other than CAREL employees is severely forbidden
F-gas Allocation Quotas: it restricts the total CO2 equivalents of all
HFCs that can be placed on the market in the EU
93 %
63 %
45 %
31 %
24 % 21 %
0
10
20
30
40
50
60
70
80
90
100
2015 2018 2021 2024 2027 2030
CO2equivalentquota(%)
Year
F-GAS REGULATION
Maximum quantity of HFCs that can
be placed in the market
8
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
Application Lot Dates of compliance Parameter
Professional refrigerated
storage cabinets
ENTR Lot 1 Energy labelling July’16/January’18/July’19
Energy efficiency
index (EEI)Refrigerated commercial
display cabinets
ENER Lot 12 (Draft);
Energy labelling draft
Unknown
• EEI>100 means that the cabinet consumes more energy than the reference
standard cabinet
• EEI<100 means that the cabinet consumes less energy than the equivalent
standard cabinet, i.e. it is more efficient
The lower EEI, the better
ECODESIGN and ENERGY LABELLING
EEI =
Annual Energy Consumption
Standard Annual Energy Consumption
x 100
9
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
Appliance Date Limit
Refrigerated commercial display cabinets
Exception: Multi-temperature
supermarket display cabinets
1 July 2017 EEI<110
1 July 2020 EEI<80
Ecodesign: ENER Lot 12 Draft
The EEI for each energy efficiency class are different depending
on the application. For example, for beverage coolers:
Energy labelling Draft
Energy
efficiency class
EEI
A EEI < 10
B 10 ≤ EEI < 20
C 20 ≤ EEI < 35
D 35 ≤ EEI < 50
E 50 ≤ EEI < 65
F 65 ≤ EEI < 80
G 80 ≤ EEI
Best available
technology: EEI= 18
ECODESIGN and ENERGY LABELLING
10
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
MONITORING and ANALIZYNG
APPLICATION
Improvements on the COLD CHAIN can be applied on both dimensions
• SERVICE
• PERFORMANCE
• SAFETY
• FLEXIBILITY
• QUALITY
• EFFICIENCY
COLD CHAIN improvements: HOW
11
This document and all its contents are of CAREL property
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
MONITORING and ANALIZYNG
Temperature KPI Alarm Priority
12
This document and all its contents are of CAREL property
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
Remote supervisory solutions have been evolved
in order to address Big Data new market trends
Capacity of matching the different customers
requirements thanks to site analytics tool
MONITORING and ANALIZYNG
Thermodynamic expertise transforms
the Big Data, collected by centralized
systems, on value added information
The flexibility of the site
analytics allows to match
each customer needs
Scalability
Site Analytics
13
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by anyone other than CAREL employees is severely forbidden
• Simple plug-in refrigerated
units
• Refrigeration units fully
contained in box or integrated
into the cabinet/cold room
• Water condenser on-board
• Water loop system for reject
outside the condenser heat
APPLICATION EXAMPLE#1
Example of PLANT/APPLICATION OPTIMIZATION
14
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
• Easy layout change
Possibility to easly move cabinets inside the
supermarket
• Flexible sales area
Easy installation or deinstallation of
new/promotional cabinets
• High investment recovery in case of store
relocation
All components fully contained into the cabinet
FLEXIBILITY thanks to
SELF CONTAINED WATER-COOLED UNITS
APPLICATION EXAMPLE#1
15
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
• Food always stable at desired
temperature
Real continuos modulation of
cabinet cooling capacity
• Product temperature is the target
Every single cabinet, working
independently from the others, to
fully match the product temperature
• No more temperature fluctuation
Not anymore only average product
temperature but fluctuation removal
End user experience
2
Extra days
shelf life
APPLICATION EXAMPLE#1
FOOD QUALITY
PERFECT FOOD TEMPERATURE CONTROL
16
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
• All compressors run always
at their own best working
conditions independently
from the others
• Optimum stability control,
continuous modulation able
to perfectly match the
requested cooling capacity
• Real defrost on demand
based on real working
conditions, not time
scheduled based on cooling
load
APPLICATION EXAMPLE#1
ENERGY EFFICIENCY thanks to CONTINUOUS MODULATION
17
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
Savings:
• Perfomances comparison
with traditional
technologies
• Energy saving figures:
from store to cabinet/cold
room level
Efficiency: Preventive Diagnostics
• Detailed cabinet by cabinet comparison
• Cabinets perfomances full ranking
• Groups statistical analysis
ENERGY EFFICIENCY
APPLICATION EXAMPLE#1
18
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
Now available with
Natural Refrigerants
APPLICATION EXAMPLE#1
ENVIRONMENTAL FRIENDLY
19
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All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
APPLICATION EXAMPLE#2
The EVOLUTION for MERCHANDISERS
STANDARD COOLER HI-EFFICIENCY COOLER
20
This document and all its contents are of CAREL property
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
APPLICATION EXAMPLE#2
IoT ready
• Ready to invest and get customers needs
• Digital marketing with sales performance and sales
campaign optimisation
• Service assistant for easy troubleshooting, local and
remote interface and preventive maintenance
• Energy management with cooler benchmarks, clear
dashboards and advanced fine tuning
Service Management Profitability Statistics Energy Consumption
21
This document and all its contents are of CAREL property
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
APPLICATION EXAMPLE#2
ENVIRONMENTAL FRIENDLY
Efficiency & performance
• Cutting edge technology with DC inverter compressor, DC fans and
EEV stepper valve
• Advanced algorithms with dynamic set point and smart defrost
• Self learning logics with night/day adaptive optimisation and intelligent
door management
• EN16902 and new DOE2017 compliance “pull down category”
22
This document and all its contents are of CAREL property
All unauthorized use, reproduction or distribution of this document or the information contained in it,
by anyone other than CAREL employees is severely forbidden
marco.galluppi@carel.com

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Strengthen HVAC/R 2017 - Future visions in cold chains

  • 1. 1 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden STRENGTHEN HVAC-R 2017 FUTURE VISIONS IN COLD CHAINS Marco Galluppi Izmir, 21 April 2017
  • 2. 2 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden COLD CHAIN definitions: WHAT SUPPLY CHAIN TEMPERATURE MONITORING and CONTROL COLD CHAIN+ = Source Supply Transport Storage Transport Distribution End-user • Precooling Systems • Farms • Factory • Manufacturers • Refrigerated Trucks • Refrigerated Wagons • Refrigerated Containers • Cold Storages • Warehouses • Refrigerated Trucks • Refrigerated Wagons • Refrigerated Containers • Retail • Terminals • Shops • Ports • Airports
  • 3. 3 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden PREPARATION TRANSIT SHELF LIFE 6,3 49 23,3 21,4 1 Back-end/Production 2 Prepair and Pack for Travel 3 Ship to Destinations 5 Front-end/Customers 4 Distribution TEMPERATURE MONITORING and CONTROL along the whole PROCESS COLD CHAIN definitions: WHERE
  • 4. 4 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden MONITORING and ANALIZYNG APPLICATION Improvements on the COLD CHAIN can be applied on both dimensions COLD CHAIN improvements: WHERE
  • 5. 5 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden DRIVING NORMATIVES F-GAS REGULATION and ECODESIGN COLD CHAIN improvements: WHY
  • 6. 6 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden Application Refrigerants Unacceptable as of Refrigerators and freezers for commercial use HFCs with GWP≥2500 1 January 2020 HFCs with GWP ≥ 150 1 January 2022 Multipack centralized refrigeration systems for commercial use with a rated capacity ≥40 kW HFCs with GWP ≥ 150 1 January 2022 Stationary refrigeration and A/C equipment HFCs with GWP≥2500 1 January 2020 F-GAS REGULATION Refrigerants with GWP<150  HFO mixtures • R-455A • R-454C  PURE HFO • R-1234yf • R-1234ze(E) • R-1233zd(E)  HYDROCARBONS • R-290 (Propane) • R-600a (Isobutane) • R-1270 (Propylene)  CO2  NH3
  • 7. 7 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden F-gas Allocation Quotas: it restricts the total CO2 equivalents of all HFCs that can be placed on the market in the EU 93 % 63 % 45 % 31 % 24 % 21 % 0 10 20 30 40 50 60 70 80 90 100 2015 2018 2021 2024 2027 2030 CO2equivalentquota(%) Year F-GAS REGULATION Maximum quantity of HFCs that can be placed in the market
  • 8. 8 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden Application Lot Dates of compliance Parameter Professional refrigerated storage cabinets ENTR Lot 1 Energy labelling July’16/January’18/July’19 Energy efficiency index (EEI)Refrigerated commercial display cabinets ENER Lot 12 (Draft); Energy labelling draft Unknown • EEI>100 means that the cabinet consumes more energy than the reference standard cabinet • EEI<100 means that the cabinet consumes less energy than the equivalent standard cabinet, i.e. it is more efficient The lower EEI, the better ECODESIGN and ENERGY LABELLING EEI = Annual Energy Consumption Standard Annual Energy Consumption x 100
  • 9. 9 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden Appliance Date Limit Refrigerated commercial display cabinets Exception: Multi-temperature supermarket display cabinets 1 July 2017 EEI<110 1 July 2020 EEI<80 Ecodesign: ENER Lot 12 Draft The EEI for each energy efficiency class are different depending on the application. For example, for beverage coolers: Energy labelling Draft Energy efficiency class EEI A EEI < 10 B 10 ≤ EEI < 20 C 20 ≤ EEI < 35 D 35 ≤ EEI < 50 E 50 ≤ EEI < 65 F 65 ≤ EEI < 80 G 80 ≤ EEI Best available technology: EEI= 18 ECODESIGN and ENERGY LABELLING
  • 10. 10 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden MONITORING and ANALIZYNG APPLICATION Improvements on the COLD CHAIN can be applied on both dimensions • SERVICE • PERFORMANCE • SAFETY • FLEXIBILITY • QUALITY • EFFICIENCY COLD CHAIN improvements: HOW
  • 11. 11 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden MONITORING and ANALIZYNG Temperature KPI Alarm Priority
  • 12. 12 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden Remote supervisory solutions have been evolved in order to address Big Data new market trends Capacity of matching the different customers requirements thanks to site analytics tool MONITORING and ANALIZYNG Thermodynamic expertise transforms the Big Data, collected by centralized systems, on value added information The flexibility of the site analytics allows to match each customer needs Scalability Site Analytics
  • 13. 13 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden • Simple plug-in refrigerated units • Refrigeration units fully contained in box or integrated into the cabinet/cold room • Water condenser on-board • Water loop system for reject outside the condenser heat APPLICATION EXAMPLE#1 Example of PLANT/APPLICATION OPTIMIZATION
  • 14. 14 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden • Easy layout change Possibility to easly move cabinets inside the supermarket • Flexible sales area Easy installation or deinstallation of new/promotional cabinets • High investment recovery in case of store relocation All components fully contained into the cabinet FLEXIBILITY thanks to SELF CONTAINED WATER-COOLED UNITS APPLICATION EXAMPLE#1
  • 15. 15 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden • Food always stable at desired temperature Real continuos modulation of cabinet cooling capacity • Product temperature is the target Every single cabinet, working independently from the others, to fully match the product temperature • No more temperature fluctuation Not anymore only average product temperature but fluctuation removal End user experience 2 Extra days shelf life APPLICATION EXAMPLE#1 FOOD QUALITY PERFECT FOOD TEMPERATURE CONTROL
  • 16. 16 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden • All compressors run always at their own best working conditions independently from the others • Optimum stability control, continuous modulation able to perfectly match the requested cooling capacity • Real defrost on demand based on real working conditions, not time scheduled based on cooling load APPLICATION EXAMPLE#1 ENERGY EFFICIENCY thanks to CONTINUOUS MODULATION
  • 17. 17 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden Savings: • Perfomances comparison with traditional technologies • Energy saving figures: from store to cabinet/cold room level Efficiency: Preventive Diagnostics • Detailed cabinet by cabinet comparison • Cabinets perfomances full ranking • Groups statistical analysis ENERGY EFFICIENCY APPLICATION EXAMPLE#1
  • 18. 18 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden Now available with Natural Refrigerants APPLICATION EXAMPLE#1 ENVIRONMENTAL FRIENDLY
  • 19. 19 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden APPLICATION EXAMPLE#2 The EVOLUTION for MERCHANDISERS STANDARD COOLER HI-EFFICIENCY COOLER
  • 20. 20 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden APPLICATION EXAMPLE#2 IoT ready • Ready to invest and get customers needs • Digital marketing with sales performance and sales campaign optimisation • Service assistant for easy troubleshooting, local and remote interface and preventive maintenance • Energy management with cooler benchmarks, clear dashboards and advanced fine tuning Service Management Profitability Statistics Energy Consumption
  • 21. 21 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden APPLICATION EXAMPLE#2 ENVIRONMENTAL FRIENDLY Efficiency & performance • Cutting edge technology with DC inverter compressor, DC fans and EEV stepper valve • Advanced algorithms with dynamic set point and smart defrost • Self learning logics with night/day adaptive optimisation and intelligent door management • EN16902 and new DOE2017 compliance “pull down category”
  • 22. 22 This document and all its contents are of CAREL property All unauthorized use, reproduction or distribution of this document or the information contained in it, by anyone other than CAREL employees is severely forbidden marco.galluppi@carel.com