This document discusses the erection of two 52-meter tubular gantry structures in India as part of a 5.87 km overland belt conveyor project in Udaipur, Rajasthan. The gantries cross National Highway 76 and required specialized cranes over 150 metric tons to erect due to their length of 52 meters and weight of 30.2 metric tons each. Photos document the step-by-step erection process which was completed successfully within 5.5 hours for each gantry using two large telescopic crawler cranes. This project represents the first time gantries of this size have crossed a national highway in India.

2. Name of the site : UDAIPUR CEMENT WORKS LTD.
Shripatinagar, P.O. CFA - 313021,
Near Dabok, Udaipur, (Raj.) India
Project : 3750 TPD Cement Plant.
Supplier : LNVT
Over Land Belt Conveyor
Technical Specification :-
 Conveyor Length: 5.87 KM
 Capacity : 1000 TPH
 Conveyor Speed : 04 Mtr/Sec.
 Belt Width : 800 MM
 Conveyor Type : Tubular Gantry
 Trestle Type : Pipe Trestle
 Drive Type : Single Drive
Number & Weight :-
 No. of Gantry :- 236 (Nos) and Weight 1165.42 MT
 No. of Trestle :- 211 (Nos) and Weight 266 MT

3. Gantry Details
Sr.No. Gantry Type Qty (Nos) Length (Mtrs) Weight (MT) Total Weight (Mt)
1 Tubular Gantry 1 8 2.80 2.80
2 Tubular Gantry 13 16 2.80 36.34
3 Tubular Gantry 1 16.3 2.80 2.80
4 Tubular Gantry 2 18 3.46 6.92
5 Tubular Gantry 5 20 4.10 20.48
6 Tubular Gantry 202 24 4.74 956.50
7 Tubular Gantry 3 28 5.17 15.51
8 Tubular Gantry 1 29.7 6.03 6.03
9 Tubular Gantry 6 36 9.61 57.65
10 Tubular Gantry 2 52 30.20 60.41
Total 236 1165.42
Over Land Belt Conveyor

4. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Pipe Trestle
 Erection of pipe
trestle is going on by
0ne Nos 14 Mt Hydra.
 The Max weight &
Height of Pipe Trestle
is 3.2 MT & 11 Mtr.

5. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Pipe Trestle
 Erection & Shifting of pipe trestle
is going on by 0ne Nos 14 Mt Hydra.

6. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Arrangement of Fixing of Gantry Support Stool & Its Saddle
Alignment of Pipe
Trestle & Its gantry
Supporting Stool

7. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Pipe Trestle
 Erection of Pipe
Trestle near Plant
Areas ( Plain Areas)

8. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Pipe Trestle
 Erection of Pipe
Trestle near Village
Areas

9. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Tubular
Gantry
 Erection of 1st 24
mtr Gantry is going
on by Tyre Mounted
Telescopic 60 Mt
 The Length &
Weight of Gantry is
24 Mtr & 4.74 MT

10. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Tubular
Gantry
 shifting of 24 mtr
Gantry is going on
by Two Farana Hydra
15 Mt
 The Length &
Weight of Gantry is
24 Mtr & 4.74 MT

11. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Tubular
Gantry
 Erection of 24 mtr
Gantry is going on
by Two Farana Hydra
15 Mt
 The Length &
Weight of Gantry is
24 Mtr & 4.74 MT

12. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Tubular
Gantry
 Erection of 28 mtr
Gantry is going on
by Two Farana Hydra
15 Mt
 The Length &
Weight of Gantry is
28 Mtr & 5.17 MT

13. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Tubular
Gantry
 Erection of 24 mtr
Gantry is going on
by Two Farana Hydra
15 Mt
 The Length &
Weight of Gantry is
24 Mtr & 4.74 MT

14. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Tubular
Gantry
 Erection of 24 mtr
Gantry is going on
by Tyre Mounted
telescopic Crane 60
MT
 The Length &
Weight of Gantry is
24 Mtr & 4.74 MT

15. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of 28 Mtr Tubular Gantry has been done by two Farana Hydra F-15 (15Mt)
which is passing beneath the High tension line 230 KV
 The Length &
Weight of Gantry is
28 Mtr & 5.17 MT
High tension line 230 KV
Distance b/w H.T. line
& Gantry is 8 Mtrs

16. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of 28 Mtr Tubular Gantry has been done by two Farana Hydra F-15 (15Mt)
which is passing beneath the High tension line 230 KV
Distance b/w H.T. line &
Gantry is 8 Mtrs

17. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of Tubular
Gantry
 Erection of 20 mtr
Gantry is going on
by Tyre Mounted
telescopic Crane 150
MT near the canal
 The Length &
Weight of Gantry is
20 Mtr & 4.10 MT

18. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02 Nos 52 Mtr Over Belt Conveyor
Gantry which is crossing National Highway No.-76 Dabok
Airport Udaipur ,Rajasthan

19. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02 Nos 52 Mtr Over Belt
Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
Gantry Specification:-
 Length of Gantry:- 52 Mtr
 Width of gantry :- 5.5 Mtr
 Weight :- 30.20 MT
02 Nos 52 Mtr Gantry Erection have been done by two
telescopic Tyre Mounted Crane.
Erection of 1st Gantry

20. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 01 Nos 52 Mtr Over Belt
Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
Crane Specification-
Crane Grove GMK 5100
Crane Type Tyre mounted Telescopic
Crane Capacity (MT) 100
Main Boom (Mtr ) 36.7
Radius (Mtr) 10
Boom Angle 70
Capacity (MT) 23.5
Crane Specification-
Crane LIEBHERR LTN 1160
Crane Type Tyre mounted Telescopic
Crane Capacity (MT) 160
Main Boom (Mtr ) 34.7
Radius (Mtr) 12
Boom Angle 66*
Capacity (MT) 33
Gantry Specification:-
 Length of Gantry :- 52 Mtr
 Width of gantry :- 5.5 Mtr
 Weight :- 30.20 MT
Suitable Crane & Its boom & Load
Combination for 52 Mtr gantry
Erection

21. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 01 Nos 52 Mtr Over Belt Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
Shifting of gantry by Two
telescopic tyre Mounted Crane 60
MT & 160 Mt
 The 60 Mt & 160 MT Crane is
Carrying the weight 6 Mt & 24
Mt of the gantry at the time of
Shifting
 The 60 Mt is only use for the
holding / tailing & Shifting of
gantry
Crane Specification-
Crane Demag HC 130
Crane Type
Tyre mounted
Telescopic
Crane Capacity
(MT) 60
Main Boom (Mtr
) 34
Radius (Mtr) 12
Boom Angle 72*
Capacity (MT) 9

22. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 01 Nos 52 Mtr Over Belt Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 The Gantry is holding By Two
telescopic tyre Mounted Crane 60
MT & 100 Mt for Changing the
sling position of Crane 160 MT
 In that time the Crane 160 Mt
is released & the Crane 60 Mt &
100 Mt is Carrying the total
weight of Gantry
Positioning of gantry

23. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 01 Nos 52 Mtr Over Belt Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 In that time the Crane 60
Mt is released & the total
load of gantry has been
Carried by Crane 160 Mt &
100 Mt
Gantry Ready for Erection

24. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 01 Nos 52 Mtr Over Belt Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Erection of gantry
is going on two
telescopic tyre
mounted Crane 160
& 100 MT
Erection of gantry
 The Crane 160 Mt
is Carrying the max
weight 16 Mt of
gantry
Crane
LIEBHERR LTN
1160 (160MT)
Main Boom (Mtr ) 34.7
Radius (Mtr) 12
Boom Angle 66*
Capacity (MT) 33
Crane Grove GMK
5100 (100 MT)
Main Boom (Mtr ) 36.7
Radius (Mtr) 10
Boom Angle 70*
Capacity (MT) 23.5
 The Crane 100 Mt
is Carrying the max
weight 14 Mt of the
gantry

25. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 01 Nos 52 Mtr Over Belt Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Erection of gantry
is going on two
telescopic tyre
mounted Crane 160
MT
Erection of gantry

26. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 01 Nos 52 Mtr Over Belt Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Gantry Erection is
being Successfully
Completed by two
telescopic tyre
mounted Crane 160 MT
& 100 Mt Crane
Erection of 52 Mtr
gantry

27. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 01 Nos 52 Mtr Over Belt Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 1st 52 Mtr Gantry
Erection is being
Successfully
Completed by two
telescopic tyre
mounted Crane 160
MT & 100 Mt Crane
Erection of 52 Mtr
gantry
 Note: - We have
completed the 1st 52
Mtr gantry erection
within the time of
5.30 Hours by Two
Nos tyre Mounted
telescopic Crane 160
Mt & 100Mt

28. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan

29. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st (02 Nos )52 Mtr Over Belt
Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
Gantry Specification:-
 Length of Gantry:- 52 Mtr
 Width of gantry :- 5.5 Mtr
 Weight :- 30.20 MT
2nd 52 Mtr Gantry Erection have been done by two telescopic
Tyre Mounted Crane.
Erection of 2nd Gantry

30. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st (02nd No.) 52 Mtr Over Belt
Conveyor Gantry which is crossing National
Highway No.-76 Dabok Airport Udaipur ,Rajasthan
Crane Specification-
Crane LIEBHERR LTN 1160
Crane Type Tyre mounted Telescopic
Crane Capacity (MT) 160
Main Boom (Mtr ) 34.7
Radius (Mtr) 12
Boom Angle 66*
Capacity (MT) 33
Gantry Specification:-
 Length of Gantry :- 52 Mtr
 Width of gantry :- 5.5 Mtr
 Weight :- 30.20 MT
Suitable Crane & Its boom & Load
Combination for 52 Mtr gantry
Erection
Crane Specification-
Crane Demage HC 340
Crane Type Tyre mounted Telescopic
Crane Capacity (MT) 150
Main Boom (Mtr ) 34.2
Radius (Mtr) 12
Boom Angle 68*
Capacity (MT) 24.55

31. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Erection Position
of 2nd 52 Mtr gantry
 The 2nd 52 Mtr
gantry Crossing the
National Highway &
Situated Canal

32. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Position of 52 Mtr
gantry with help of 60 Mt
tyre mounted Crane & 20
Mt Hydra for Shifting
Crane Specification-
Crane Demag HC 130
Crane Type
Tyre mounted
Telescopic
Crane Capacity
(MT) 60
Main Boom (Mtr
) 26
Radius (Mtr) 12
Boom Angle 72*
Capacity (MT) 10.4
 The 60 Mt is only use for the
poisoning of gantry

33. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Shifting of 52 Mtr
Gantry by two 20 Mt
Hydra
Gantry Shifting

34. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Positioning of 52 Mtr
Gantry for the lifting
with the help of 20 Mt
Hydra & Tyre Mounted
telescopic Crane 160 Mt
Gantry Shifting for
Poisoning

35. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Holding of 52 Mtr
Gantry with the help
of 20 Mt Hydra & Tyre
Mounted telescopic
Crane 160 Mt
Holding of gantry
 60 Mt tyre Mounted
telescopic crane is
ready for Holding the
Gantry so that the 160
Mt tyre mounted sling
can be release for
changing the position
of sling .
 In that time the
gantry is being hold by
60 MT Crane & 20 Mt
Hydra.

36. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 After Sling Position
of the 160 Mt Crane ,
the 20 Mt hydra is
released.
Shifting of gantry
 The Crane 160 MT &
60 Mt is going on
gantry position in front
of 150 Mt Crane so that
the gantry sling can
get to easily the
position of Crane
 In that time the
Crane 160 Mt is
Carrying the Max
weight 22 Mt of gantry
 the Crane 60 Mt is
Carrying the max
weight 8Mt of
gantry

37. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
 Releasing 60 Mt
Crane After Holding
of gantry by the two
tyre Mounted
telescopic 160 MT &
150 Mt Crane,
Positioning of gantry
 In that time the
Crane 160 Mt is
Carrying the max
weight 19 Mt of
gantry
 the Crane 150 Mt
is Carrying the max
weight 11 Mt of
gantry

38. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
The Crane 160 Mt
is Carrying the Max
weight 19 Mt of
gantry
 The Crane 150 Mt
is Carrying the
weight 11 Mt of the
Gantry
Erection of gantry
 Erection of gantry
is going on two
telescopic tyre
mounted Crane 160
& 150 MT
Crane
LIEBHERR LTN
1160 (160MT)
Main Boom (Mtr ) 34.7
Radius (Mtr) 12
Boom Angle 66*
Capacity (MT) 33
Crane
Demage HC
340(150 MT)
Main Boom (Mtr ) 33.2
Radius (Mtr) 16
Boom Angle 65*
Capacity (MT) 20.3

39. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
The Crane 160 Mt
is Carrying the max
weight 18 Mt of
gantry
 The Crane 150 Mt
is Carrying the max
Weight 12Mt of
gantry
Erection of gantry
 lifting of gantry
is going on two
telescopic tyre
mounted Crane 160
& 150 MT

40. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
Erection of 52 Mtr
gantry
 1st 52 Mtr
Gantry Erection
is being
Successfully
Completed by
two telescopic
tyre mounted
Crane 160 MT &
150 Mt Crane

41. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Erection of India 1st 02nd Nos 52 Mtr Over Belt Conveyor Gantry which is crossing
National Highway No.-76 Dabok Airport Udaipur ,Rajasthan
Erection of 52 Mtr
gantry
 Note: - We have
completed the 1st
52 Mtr gantry
erection within
the time of 6.45
Hours by Two Nos
tyre Mounted
telescopic Crane
160 Mt & 100Mt

42. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Over land belt Conveyor Tubular Gantry from Mines to UCWL Plant

43. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Tubular Gantry in Village area

44. Over Land Belt Conveyor
HAJEE A.P.BAVA & CO. CONST.
PVT.LTD.
Tubular Gantry in Hill area

45. THANK YOU