Noman terry towel
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Noman Terry Towel Mills is the leading terry towel manufacturer in Bangladesh. It employs 6,000 workers and has an annual sales of $50 million with 91-100% of products being exported. The company's manufacturing facility is over 100,000 square meters located in Vawal, Mirzapur. Terry towels are made from cotton yarn through a process including warping, sizing, weaving, wet processing like dyeing, inspection, stitching, and final packaging for shipment. The company produces various types of terry towels for institutional and retail customers around the world.
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Noman terry towel
- 2. Noman Terry Towels Mills Limited
- 3. TE- 1707146 • Prizon Chandra Biswas TE- 1707147 • Anisur Rahman TE- 1707148 • Tamanna Ahsan Tokey TE- 1707149 • Hussain Muhammad Shihab TE- 1707150 • Md Saad Bin Zamal
- 4. NOMAN TERRY TOWEL Noman terry towel mills limited is the leading towel manufacturer in bangladesh.it is a well known terry towel supplier in Bangladesh to major institutional & retail buyers around the world.
- 5. Workforce: 6,000 Registered Capital: Above US$100 Million Annual Sales: US $50 Million Export Percentage: 91% – 100% Facility Size: Above 100,000 square meters Products: Institutional terry towel, Terry beach towel, Terry bath towel, Terry kitchen towel, Terry bath robe, Terry bib Manufacturing Facility Location: Vawal, Mirzapur
- 6. TERRY TOWEL A terry towel is a textile product which is made with loop pile on one or both side generally covering the entire surface or forming strips, checks or other patterns. Special type of weaving technique is required for terry towel manufacturing. Fiber used in terry towel have to high absorbency, high wet strength, ability to dye well, good color fastness, wash ability and softness. Fiber are three types of yarns used in terry towel the ground warp yarn, the weft yarn and pile yarn.
- 7. Heat insulation : Depends on thickness and entrapped air Softness : Depends on type of fiber, yarn properties, fabric characteristics and finishing Absorbency : Depends on type of fiber, yarn properties, fabric characteristics and finishing
- 8. Warping (Direct) Sizing Weaving Wet Processing (Dying) Inspection Stitching Final Inspection Packing & Cartoonin g Shipment PROCESS FLOW CHART OF TERRY TOWEL
- 9. Institutional Terry Towel Types Of Terry Towel Terry Beach Towel Types Of Terry Towel Terry Kitchen Towel Types Of Terry Towel Terry Bath Towel Types Of Terry Towel
- 10. The parallel winding of yarn from cone or cheese package on to a warp beam.
- 11. To increase the weave ability of yarn To make re usable small package To increase the production
- 12. High speed or direct warping Sectional or pattern warping
- 13. Sizing is the process of giving a partective coating on the warpyarn to minimize yarn breakage during weaving
- 14. To increase the smoothness of the warp yarn to increase the strength of warp yarn to improve the weave ability of warp yarn to remove projecting fiber
- 15. Starch 10- 20% of water Binder 2-4% of water Softener 0.5- 1% of water
- 18. After Waving preparatory process and before Apparel Section
- 19. 100% Air jet weft inserting mechanism Loom – 350 Dobby loom - 314 Jacquard loom - 36
- 20. Yarn Warp yarn Pile yarn Ground Yarn Weft yarn
- 21. Count – 16 to 20 ne with 240-255 TPI 100% cottons are used for best hand feeling Less tensioned Mixed with other warp yarns Count - 20 or 24 Ne with 550 TPI, 100% cotton or may be mixed Highly tensioned
- 22. Causes of pile formation- # Structurally Locked # loosely held
- 25. Desizing is done in order removes the size from warp yarn of the woven fabric Acid Caustic Soda Detergent Bacterial Material Agents
- 26. Dyeing is the process of adding color to textile products like fibers, yarn & fabric. Achieve acceptable durability of color Reproducing the required shade from batch to batch Machine brand – SCLAVOS Origin-Germany Function – Dyeing M/C Capacity 150kg
- 27. To reduce size materials To remove hairiness To create a better appearan ce To make more stable Objectives
- 30. CUTTING SECTION This is the 1st part of Quality control section of Noman terry towel Industry. After dyeing towels are received from washing & dyeing section by cutting section. Then towel roll are cutting to warp way separation is done manually by using knife,
- 31. RIBBON -SHORT CUTTING - SEWINGRibbon :In ribbon section hare tow long sides are stitched by ribbon. Short cutting :Up next, comes the short cutting section. Here small pieces of towels are separated from a large piece by cutting with a scissor. Sewing :Then by using over lock m/c the 4 selvedges of the small towels are sewn. Levels are attached in sewing section.
- 33. Grading :In grading section the towels are graded to A/B/C/D category. In Line Inspection :Then the towels are sent to the special QC for further quality check up. This is the last inspection of towel fabric.
- 34. FOLDING & PACKING Folding & packing are the last part of the terry towel production... Folding pattern/way noted by byers. Before packing folding towels are passes by metal detector machine to ensure there have no harmful element .
- 37. 70 Tons of Terry per day 25 Ton Yarn Dyed Capacity 5,000,000 pieces / 120 containers (40ft) per month
- 38. THANK YOU FOR BEING WITH US.