The document outlines additions and changes made in ISO/TS 16949 compared to ISO 9001:2000. It lists the clauses in ISO/TS 16949 and whether they represent additions or changes. Key additions include requirements for control plans, process audits, special characteristics, design responsibility, and supplier quality management systems. The document provides a high-level snapshot of enhancements made to ISO 9001:2000 through ISO/TS 16949 for the automotive industry.

1. ISO/TS 16949 Table of contents based on ISO9001:2000 changes Scope 1.1 General 1.2 Applicability Normative References Terms and Definitions Quality Management System 4.1 General Requirements 4.2 Documentation Requirements 4.2.1 General 4.2.2 Quality manual 4.2.3 Control of Documents 4.2.3.1 Engineering Specifications 4.2.4 Control of Records 4.2.4.1 Records Retention

2. ISO/TS 16949 Table of contents based on ISO9001:2000 changes Management Responsibility 5.1 Management commitment 5.1.1 Process Oriented Organization 5.2 Customer focus 5.3 Quality Policy 5.3.1 Quality Policy – Supplemental 5.4 Planning 5.4.1 Quality Objectives 5.4.1.1 Quality Objectives – Supplemental 5.4.2 Quality Management Systems Planning 5.5 Responsibility, authority and communication 5.5.1 Responsibility and authority 5.5.1.1 Quality Responsibility

3. ISO/TS 16949 Table of contents based on ISO9001:2000 changes 5.5.2 Management Representative 5.5.2.1 Customer representative 5.5.3 Internal Communication 5.6 Management Review 5.6.1 General 5.6.1.1 Quality Management system Performance 5.6.2 Review Input 5.6.2.1 Review Input – Supplemental 5.6.3 Review Output 6. Resource Management 6.1 Provision of Resources 6.2 Human Resources 6.2.1 General

4. ISO/TS 16949 Table of contents based on ISO9001:2000 changes 6.2.2 Competence, awareness and training 6.2.2.1 Product design skills 6.2.2.2 Training 6.2.2.3 Training on the Job 6.2.2.4 Employee motivation, empowerment and satisfaction 6.3 Infrastructure 6.3.1 Plant facility and equipment planning 6.3.2 Contingency Plan 6.4 Work environment 6.4.1 Safety 6.4.2 Cleanliness of premises 6.5 Sourcing

5. ISO/TS 16949 Table of contents based on ISO9001:2000 changes Product Realization 7.1 Planning of Product realization 7.1.1 Quality Plan requirements 7.1.2 Change Control 7.2 Customer Related Processes 7.2.1 Determination of requirements related to the product 7.2.1.2 Customer designated Special characteristics 7.2.2 Review of requirements related to the product 7.2.2.1 Review – Supplemental 7.2.2.2 Manufacturing Feasibility 7.2.3 Customer communication 7.2.3.1 Customer communication – Supplement 7.3 Design and Development 7.3.1 Design and Development Planning 7.3.1.1 Multidisciplinary approach

6. ISO/TS 16949 Table of contents based on ISO9001:2000 changes 7.3.2 Design and Development inputs 7.3.2.1 Product Design inputs 7.3.2.2 Manufacturing Process design inputs 7.3.2.3 Innovation 7.3.2.4 Special Characteristics 7.3.3 Design and Development Outputs 7.3.3.1 Product Design outputs – Supplemental 7.3.3.2 Manufacturing Process design outputs 7.3.4 Design and development review 7.3.4.1 Monitoring 7.3.5 Design and Development verification 7.3.5.1 Process Verification 7.3.6 Design and Development validation 7.3.6.1 Design and Development validation – Supplement 7.3.6.2 Prototype Program 7.3.6.3 Product Approval Process

7. ISO/TS 16949 Table of contents based on ISO9001:2000 changes 7.3.7 Control of Design and Development changes 7.3.7.1 Control of Design and Development Changes – Supplemental 7.4 Purchasing 7.4.1 Purchasing process 7.4.1.1 Regulatory compliance 7.4.1.2 Supplier Quality Management systems development 7.4.1.3 Customer approved sources 7.4.2 Purchasing information 7.4.3 Verification of purchased product 7.5 Production and Service provision 7.5.1 Control of Production and service provision 7.5.1.1 Control Plan 7.5.1.2 Work instruction 7.5.1.3 Verification of Job setups 7.5.1.4 Preventive and predictive maintenance 7.5.1.5 Tooling Management

8. ISO/TS 16949 Table of contents based on ISO9001:2000 changes 7.5.1.6 Production Scheduling 7.5.1.7 Feedback information from Service 7.5.1.8 Service agreement with Customer 7.5.2 Validation of processes and service provision 7.5.3 Identification and traceability 7.5.4 Customer property 7.5.4.1 Customer Owned tooling 7.5.6 Preservation of Product 7.5.6.1 Storage and Inventory 7.6 Control of monitoring and measuring devices 7.6.1 Measurement System Analysis 7.6.2 Calibration records 7.6.3 Laboratory requirements 7.6.3.1 Internal Laboratory 7.6.3.2 External Laboratory

9. ISO/TS 16949 Table of contents based on ISO9001:2000 changes Measurement, Analysis and Improvement 8.1 General 8.1.1 Identification of Statistical tools 8.1.2 Knowledge of Basic statistical concepts 8.2 Monitoring and measurement 8.2.1 Customer Satisfaction 8.2.1.1 Customer satisfaction – Supplemental 8.2.2 Internal audit 8.2.2.1 Internal audit plans 8.2.2.2 Quality management systems audit 8.2.2.3 Manufacturing Process audit 8.2.2.4 Product audit 8.2.2.5 Internal auditor qualification 8.2.3 Monitoring and measurement of Processes 8.2.3.1 Monitoring and measurement of processes - Supplemental

10. ISO/TS 16949 Table of contents based on ISO9001:2000 changes 8.2.4 Monitoring and measurement of Product 8.2.4.1 Acceptance criteria 8.2.4.2 Incoming product quality 8.2.4.3 Supplier monitoring 8.2.4.4 Layout inspection and Functional testing 8.2.4.5 Appearance items 8.3 Control of nonconforming product 8.3.1 Customer information 8.3.2 Control of reworked product 8.3.3 Customer authorization 8.4 Analysis of Data 8.4.1 Analysis and use of Company level data

11. ISO/TS 16949 Table of contents based on ISO9001:2000 changes 8.5 Improvement 8.5.1 Continual improvement 8.5.1.1 Organizational continual improvement 8.5.1.2 Manufacturing Process improvement 8.5.2 Corrective action 8.5.2.1 Problem solving 8.5.2.2 Mistake proofing 8.5.2.3 Corrective Action impact 8.5.2.4 Returned product test/analysis 8.5.3 Preventive action 8.5.3.1 Mistake proofing for preventive action

12. ISO/TS16949 standard is compared against the ISO9001:2000 standard The addition in the TS16949 standard are listed in the second column The clauses in the current edition of TS16949 that addresses these elements are listed in the last column If there is “-” in the last column, it indicates that it is a new addition in the ISO/TS16949 standard

13. A snapshot of the additions 3.1 – Highlighted automotive terms and definitions 3 Terms and Definitions No additions 2 Normative Reference Note added about Design Responsible Organizations 1.2 Applicability Note added regarding Remote location and applications 1.1 General TS16949 (All are additions to ISO9001:2000) ISO9001:2000

14. A snapshot of the additions 4. Quality Management System 2 Notes added 4.2.4.1 Records Retention 4.2.3.1 Engineering Specifications No additions Note relating to additional documentation requirements added Note relating to subcontracting added TS16949 (All are additions to ISO9001:2000) 4.16.1 4.16.2 4.5.1,4.5.2.1,4.5.2.2 4.5.3 4.2.1 4.2.2.1 4.2.2.2 4.2.1 Current TS16949 4.2.3 Control of Documents 4.2.4 Control of Records 4.2.2 Quality Manual 4.2 Documentation requirements 4.2.1 General 4.1 General requirements ISO9001:2000

15. A snapshot of the additions 5. Management Responsibility 4.1.2.1 4.1.2.1.3 4.1.2.2.2 5.5.1.1 Quality Responsibility 5.5 Responsibility, authority and communication 5.5.1 Responsibility and Authority No additions 5.4.1.1 Quality Objectives – Supplemental 5.3.1 Quality Policy – Supplemental No additions 5.1.1 Process Oriented Organization TS16949 (All are additions to ISO9001:2000) 4.2.3.1 4.1.1.2 4.1.1.1 - 4.1.1.1 Current TS16949 5.4 Planning 5.4.1 Quality Objectives 5.4.2 Quality Management Systems Planning 5.3 Quality Policy 5.2 Customer Focus 5.1 Management commitment ISO9001:2000

16. A snapshot of the additions 5. Management Responsibility - No addition 5.5.3 Internal Communication 4.1.3.1 4.1.3.2 4.2.8 5.6.1.1 Quality Management System Performance Note added to the above element 5.6 Management Review 5.6.1 General - 5.6.2.1 Review input – Supplemental 5.6.2 Review Input - Note relating to the output added 5.6.3 Review Output 5.5.2.1 Customer Representative TS16949 (All are additions to ISO9001:2000) 4.1.2.3 4.1.2.1.2 Current TS16949 5.5.2 Management Representative ISO9001:2000

17. A snapshot of the additions 6. Resource Management 4.1.2.2.1 No addition 6.1 Provision of resources - No addition 6.2 Human Resources 6.2.1 General 4.4.2.2 4.18.1,4.18.2 4.18.3 4.1.6 6.2.2.1 Product design skills 6.2.2.2 Training 6.2.2.3 Training on the Job 6.2.2.4 Employee motivation, empowerment and satisfaction 6.2.2 Competence, awareness and training 4.2.5 4.9.1 4.9.1.3 6.3.1 Plant, facility and equipment planning 6.3.2 Contingency plan 6.3 Infrastructure TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

18. A snapshot of the additions 5. Resource Management 4.1.7.1 4.9.1.2 6.4.1 Safety 6.4.2 Cleanliness of premises 6.4 Work environment - 6.5 Sourcing TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

19. A snapshot of the additions 7. Product Realization 4.2.4.1 4.2.3.2 - Note added relating to APQP Process 7.1.1 Quality Plan requirements 7.1.2 Change Control 7.1 Planning for Product Realization 4.4.4.1 4.9.1.4 2 notes added 7.2.1.1 Customer designated special characteristics 7.2 Customer Related Processes 7.2.1 Determination of requirements related to the product 7.2.3.1 Customer communication - Suppliment Note relating to waiver added 7.2.2.1 Review – Supplemental 7.2.2.2 Manufacturing feasibility TS16949 (All are additions to ISO9001:2000) 4.1.2.4 4.3.1,4.3.2.1,4.3.2.2,4.3.3,4.3.4,4.2.4.8 Current TS16949 7.2.3 Customer communication 7.2.2 Review of requirements related to the product ISO9001:2000

20. A snapshot of the additions 7. Product Realization 4.4 Note added saying that this is applicable to both product and process design and development 7.3 Design and Development 4.4.2.1 4.4.3 4.1.2.4 4.2.4.9.1 4.2.4.4 Note added relating to error prevention 7.3.1.1 Multidisciplinary approach 7.3.1 Design and Development Planning Note added 7.3.2.1 Product design inputs 7.3.2.2 Manufacturing Process design inputs 7.3.2.3 Innovation 7.3.2.4 Special Characteristics TS16949 (All are additions to ISO9001:2000) 4.4.4.1 4.4.4.2, 4.4.4.3 4.2.4.9.2 - 4.2.4.7 Current TS16949 7.3.2 Design and Development inputs ISO9001:2000

21. A snapshot of the additions 7. Product Realization 4.4.7 4.2.4.9.4 7.3.5.1 Process Verification 7.3.5 Design and Development Verification 4.4.8.1 4.4.8.2 4.4.8.3 4.2.4.11 Note added 7.3.6.1 Design and Development Validation – Supplemental 7.3.6.2 Prototype program 7.3.6.3 Product Approval Process 7.3.6 Design and Development Validation 4.4.5.1 4.4.5.2 4.2.4.9.3 7.3.3.1 Product Design outputs – Supplemental 7.3.3.2 Manufacturing Process design output 7.3.3 Design and Development outputs 4.4.6,4.1.2.4 4.2.4.3 4.2.4.2 Note added 7.3.4.1 Monitoring 7.3.4 Design and Development Review TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

22. A snapshot of the additions 7. Product Realization 4.6.3 No addition 7.4.2 Purchasing information 4.4.9.1 4.4.9.2 4.2.4.11 Note added 7.3.7.1 Control of Design and Development Changes - Supplemental 7.3.7 Control of Design and Development Changes 4.6.1.1 4.6.2.1 4.6.1.3 4.6.2.2 4.6.1.2 2 Notes added 7.4.1.2 Regulatory compliance 7.4.1.3 Supplier Quality management systems development 7.4.1.4 Customer approved sources 7.4 Purchasing 7.4.1 Purchasing Process TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

23. A snapshot of the additions 7. Product Realization 4.6.4.1 4.6.4.2 No addition 7.4.3 Verification of Purchased product 4.9.1.1 4.2.4.10 4.9.2 4.9.4 4.9.1.5 4.2.6 4.15.6.2 4.15.6.3 4.19.1 4.19.2 4.19.3 Note added 7.5.1.2 Control Plan 7.5.1.3 Work Instructions 7.5.1.4 Verification of Job setups 7.5.1.5 Preventive and predictive maintenance 7.5.1.6 Tooling Management 7.5.1.7 Production Scheduling 7.5.1.8 Feedback of information from Service 7.5.1.9 Servicing agreement with customer 7.5 Production and Service Provision 7.5.1 Control of production and service provision TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

24. A snapshot of the additions 7. Product Realization 4.7.1 4.7.2 Note added 7.5.4.1 Customer Owned tooling 7.5.4 Customer property 4.15.1,4.15.2 4.15.3.1 4.15.3.2 4.15.4.1 4.15.4.2 4.15.4.3 4.15.5, 4.15.6.1 7.5.5.1 Storage and inventory 7.5.5 Preservation of product 4.9.1.1 Note added 7.5.2 Validation of Processes for production and service provision 4.8,4.12 Note added 7.5.3 Identification and traceability TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

25. A snapshot of the additions 7. Product Realization 4.11.1.1 4.11.2 4.11.1.2 4.11.3 4.10.6 - - Note added relating to identification 7.6.1 Measurement System Analysis 7.6.2 Calibration Records 7.6.3 Laboratory requirements 7.6.3.1 Internal Laboratory 7.6.4.1 External Laboratory 7.6 Control of monitoring and measuring devices TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

26. A snapshot of the additions 8. Measurement, analysis and Improvement 4.17.1.1 4.17.2.1 4.17.2.2 4.17.2.3 4.17.2.4 4.17.3 8.2.2.1 Internal audit plans 8.2.2.2 Quality management system audit 8.2.2.3 Manufacturing process audit 8.2.2.4 Product audit 8.2.2.5 Internal auditor qualification 8.2.2 Internal Audit 4.20.1 4.20.2 4.20.3 4.20.4 8.1.1 Identification of Statistical Tools 8.1.2 Knowledge of basic statistical concepts 8.1 General 4.1.1.3 4.15.6.2 Note added 8.2.1.1 Customer satisfaction – Supplemental 8.2 Monitoring and measurement 8.2.1 Customer satisfaction TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

27. A snapshot of the additions 8. Measurement, analysis and Improvement 4.9.3 4.2.4.5 8.2.3.1 Monitoring and measurement of processes – supplemental 8.2.3 Monitoring and measurement of processes 4.10.1.1 4.10.2 4.10.3,4.10.4 4.10.5 4.10.1.2 4.10.2.4 4.6.2.3 4.10.4.2 4.9.5 Note added 8.2.4.1 Acceptance criteria 8.2.4.2 Incoming Product Quality 8.2.4.3 Supplier monitoring 8.2.4.4 Layout inspection and functional testing 8.2.4.5 Appearance items 8.2.4 Monitoring and measurement of Product TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

28. A snapshot of the additions 8. Measurement, analysis and Improvement 4.1.1.4 4.2.7 Note added 8.5.1.1 Organization Continual improvement 8.5.1.2 Manufacturing Process improvement 8.5 Improvement 8.5.1 Continual improvement 4.13.1.1 4.13.1.2 4.13.2 4.13.1.3 4.13.3 4.13.4 Note added indicate what constitutes nonconforming product 8.3.1 Customer information 8.3.2 Control of reworked product 8.3.3 Customer authorization 8.3 Control of Nonconforming Product 4.1.5 8.4.1 Analysis and use of Company level data 8.4 Analysis of Data TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

29. A snapshot of the additions 8. Measurement, analysis and Improvement 4.14.1.1 4.14.2.1 4.14.1.2 4.14.1.3 4.14.2.2 4.14.2.3 8.5.2.1 Problem Solving 8.5.2.2 Mistake Proofing 8.5.2.3 Corrective action impact 8.5.2.4 Returned product test/analysis 8.5.2 Corrective Action 4.14.1.1, 4.14.1.3 4.14.3 8.5.3.1 Mistake Proofing for Preventive action 8.5.3 Preventive Action TS16949 (All are additions to ISO9001:2000) Current TS16949 ISO9001:2000

30. List of Key Changes 7.3 – Design and Development is mandatory for both Product and Manufacturing Process designs and development (earlier it was only for the product) Sourcing requirements added in 6.5 Change control requirements are added in 7.1.2 Product and Process innovation requirements are added in 7.3.2.3 There is a distinct dealing of internal and external laboratory Process for doing continual improvements (like Six sigma) is mandatory – 8.5.1.1 All new process has to be verified for their capability before introduction – 8.2.3.1

31. List of Key Changes Design optimization is mandatory – 7.3.3.1, though Process Optimization is not mandatory but implied Internal auditors qualification against ISO10011-2 is a must (Mandatory)