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New generation of mechanical power VARIATORS
Implementation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Working principle of a mechanical power variator ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],е O M Detail  2 Detail   3 А Detail  1 N
Transmissions’ characteristics Works with the greatest efficiency only in separate points. The characteristic of transmission with frictional variators Works effectively over the range speeds from Vmin to Vmax. Relation Vmax / Vmin = 3–6. EFFICIENCY more low, than in a mechanical step transmission. The characteristic of transmission with МPV Works effectively in a wide speed range. Vmax / Vmin is more than 1000. Works effectively in a repent regime. EFFICIENCY is commensurable with EFFICIENCY of a manual transmission.  The characteristic of mechanical transmission Turns Moment The characteristic of ideal transmission
Areas of technical maintenance W kW Ultrahigh more than  500 High 100-500 Medium 10-100 Low 1-10 Ultralow   less than  1   Ultralow   Low     Medium   High   Ultrahigh   less than  10  10-200  200-3000  3000-10000  more than 10000   N  turns / min Drive type MPV Hydraulic  Wedge-belt Multidisc
Operational and technical advantages ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Comparison МPV with other types of variators Expected fuel economy at using МPV in comparison with other types of variators :    in a usual regime , %   5   –   8   in a repent regime , % 30   –   40 Drive type Parameter MPV Hydraulic Multidisc Wedge-belt Efficiency , % 92-95 75-87 85-89 84-88 Kinematic range ,   Vmax  /   Vmin   1000  and more 3 6 5 Comparative metal consumption , % 70 100 95 93
Technical data of a  class 1.4 tractors' automatic transmission controlled by  М PV (adaptation) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Technical data of a  class 1.4 tractors' automatic transmission controlled by  М PV The maximum transferred power HP /к W 136/100 Nominal rotational speed of the input shaft ,  min -1 1700 Max rotational speed of the input shaft ,  min -1   less  2200 Rotational speed of the output shaft ,  min- 1  less  2200 Min rotational speed of the output shaft ,   min -1 0 The maximum moment on the input shaft ,  N  м 600 The maximum moment on the output shaft ,   N  м 1700 Variator’s efficiency   0,9 0–  0,9 4 Adjusting of turnovers of an output shaft  Stepless, without a break  of a power flow Control system drive gear Automatic (transition to a  manual mode is possible)
General view of construction MPV
THE BASIC TECHNOLOGICAL PARAMETERS AT MANUFACTURE МСВ Materials used for manufacture ст.40, ст.45, ст.40Х, ст.20  Degree of accuracy of details   manufacture 7 Degree of accuracy of   cones manufacture 8 Hardness of details HRC  – 28 ,0 -38,5 HRC э  – 45,0-57,0 Case hardening of details h = 0,7-1,2   мм Settlement specific loads on the basic relaying elements [Ϭ к  ] = 8-15 кг/мм 2
Sample of experimental design of MPV Tractor variator
The sample of experimental construction МСВ
Patent protection of  М PV Ukraine Russia Belorussia China Stand tests of MPV with automatic control Machines and systems institute ( IMIS ) г.  Kharkov ,  Ukraine
Contacts Association  « Ukrainian innovation companies » 49000,  Ukraine ,  Dnepropetrovsk 81, Karl Marks Ave Tel/fax :  +380 56 2 350080 web :  www.auic.com.ua   e-mail:   [email_address] Contact person: Vice president of the Association , Dr .  Alexander Pliskanovsky mobile : +380 50 4801703 e-mail:  [email_address]

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New generation of mechanical power VARIATORS

  • 1. New generation of mechanical power VARIATORS
  • 2.
  • 3.
  • 4. Transmissions’ characteristics Works with the greatest efficiency only in separate points. The characteristic of transmission with frictional variators Works effectively over the range speeds from Vmin to Vmax. Relation Vmax / Vmin = 3–6. EFFICIENCY more low, than in a mechanical step transmission. The characteristic of transmission with МPV Works effectively in a wide speed range. Vmax / Vmin is more than 1000. Works effectively in a repent regime. EFFICIENCY is commensurable with EFFICIENCY of a manual transmission. The characteristic of mechanical transmission Turns Moment The characteristic of ideal transmission
  • 5. Areas of technical maintenance W kW Ultrahigh more than 500 High 100-500 Medium 10-100 Low 1-10 Ultralow less than 1 Ultralow Low Medium High Ultrahigh less than 10 10-200 200-3000 3000-10000 more than 10000 N turns / min Drive type MPV Hydraulic Wedge-belt Multidisc
  • 6.
  • 7. Comparison МPV with other types of variators Expected fuel economy at using МPV in comparison with other types of variators : in a usual regime , % 5 – 8 in a repent regime , % 30 – 40 Drive type Parameter MPV Hydraulic Multidisc Wedge-belt Efficiency , % 92-95 75-87 85-89 84-88 Kinematic range , Vmax / Vmin 1000 and more 3 6 5 Comparative metal consumption , % 70 100 95 93
  • 8.
  • 9. Technical data of a class 1.4 tractors' automatic transmission controlled by М PV The maximum transferred power HP /к W 136/100 Nominal rotational speed of the input shaft , min -1 1700 Max rotational speed of the input shaft , min -1 less 2200 Rotational speed of the output shaft , min- 1 less 2200 Min rotational speed of the output shaft , min -1 0 The maximum moment on the input shaft , N  м 600 The maximum moment on the output shaft , N  м 1700 Variator’s efficiency 0,9 0– 0,9 4 Adjusting of turnovers of an output shaft Stepless, without a break of a power flow Control system drive gear Automatic (transition to a manual mode is possible)
  • 10. General view of construction MPV
  • 11. THE BASIC TECHNOLOGICAL PARAMETERS AT MANUFACTURE МСВ Materials used for manufacture ст.40, ст.45, ст.40Х, ст.20 Degree of accuracy of details manufacture 7 Degree of accuracy of cones manufacture 8 Hardness of details HRC – 28 ,0 -38,5 HRC э – 45,0-57,0 Case hardening of details h = 0,7-1,2 мм Settlement specific loads on the basic relaying elements [Ϭ к ] = 8-15 кг/мм 2
  • 12. Sample of experimental design of MPV Tractor variator
  • 13. The sample of experimental construction МСВ
  • 14. Patent protection of М PV Ukraine Russia Belorussia China Stand tests of MPV with automatic control Machines and systems institute ( IMIS ) г. Kharkov , Ukraine
  • 15. Contacts Association « Ukrainian innovation companies » 49000, Ukraine , Dnepropetrovsk 81, Karl Marks Ave Tel/fax : +380 56 2 350080 web : www.auic.com.ua e-mail: [email_address] Contact person: Vice president of the Association , Dr . Alexander Pliskanovsky mobile : +380 50 4801703 e-mail: [email_address]