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Mid end LED Lamp SMT Line
• Semi-Auto Screen Printer
• Semi-Auto Pick and Place
• Buffer Conveyor
• Reflow Oven
• Worktable
Semi-Auto Screen Printer → Pick and Place → Buffer Conveyor → Reflow Oven → Worktable
1200mm 2000mm 1500mm 3000mm 2000mm
Whole Line length: 1.2M → 2.0M → 1.5M → 3M → 2M= 9.7M (Total Length)
www.smthelp.com
ming@smthelp.com
Whatsapp/Skype:+8618126316729
Mid end LED Lamp SMT Line
Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Worktable
*Total Man Power Required : 2 Worker
*Total Installed Power Required: 11 KW
*Capacity(20hours):
Fluorescent Lamp (5050-144 chips), 4200PCS
LED Strip (3528-60chips/meter), 10000meters
www.smthelp.com
1. Semi-Auto Screen Printer SP-300
○Adopts SMC rail and Panasonic speed control motor drive steel squeegee
base to ensure printing steady
○The squeegee base can be uplifted 45°, easy to disassemble the squeegee
and clean the screen
○The printing base can be move front and rear and fixed to ensure perfect
printing effect
○The printing table has groove and location pin, suited for single and
double-sided board production
○Adopts X.Y.Z axes to align the board by using arm (screen stencil) and
printing table
○Microcomputer control, equipped with LCD, user friendly interference and
with counting function.
SPECIFICATIONS
PCB Size 350 X 1200mm
Printing Area 320 X 1270mm
PCB Fixed System PCB Outer Or Pin Positioning
Frame Size 370X1320mm
Adjusting for table Front
Printing Accuracy ±0.05mm
Repeating Accuracy ±0.02mm
PCB Thickness 0.2-2.0mm
Air Source 4-6kg
Power Supply Single Phase 220V, 50/60Hz 100W
Dimension 900*900*1650mm (L*W*H)
Net Weight 250KG www.smthelp.com
2. Pick And Place S-EF30000
Machine Parameter
1. High-speed: Maximum placement speed reaching 0.1s/chip (36000CPH)
2. High-accuracy: Each of the Eight pick-up heads is equipped with a vision
alignment camera to guarantee high accuracy (+-0.1mm). Using high
resolution digital camera for fiducial recognition and programming.
3. Places LED components from 0603 to 7474, including both standard and
irregularly shaped LEDs.
4. Suitable for all LED lighting products. Assembles LED PCBs up to 4 Ft long in
a single pass.
5. Using FUJI motor-driven feeders for longer feeder life and higher speed
under around-the-clock production conditions.
6. Excellent quality hardware support by using international famous brands
ensure placement repeatability and preision.
Real Speed: 25,000-30,000 CPH
GENERAL
Machine Dimension L2000 *W1150 *H1400mm
Weight Approx.950Kg
PCB Length 1200mm
PCB Width 310mm
Accuracy 0.1mm
PCB thickness 0.5-3.0mm
Kinematic Accuracy 0.01mm
Maximum Speed 36000CPH
Power Supply AC 220V 50HZ
Power Consumption 2.2KW
Air Pressure 0.55MPA
Positioning Vision System
PCB Length: 1220mm / 4Ft
www.smthelp.com
3. SMT Buffer Conveyor S-350C*1 unit
• PCB Conveyor rail length: 1500mm
• Rail Fix mode: Front Fix (Option: Rear fix)
• PCB Conveyor direction: L→R (Or R→L)
• Control System: Relay Board (2 sensor without
stopper)
• PCB Conveyor Height: 900±20 mm
• PCB Conveyor Width: 20-400mm
• PCB Conveyor Speed: 0-2M/min
• Available to communications with other
devices by SMEMA signal plug
• Exact thread shaft structure to ensure the
adjustment of rail Width parallel
• Used durable Anti-static belt with strengthen
Aluminum Alloy rail to be reliable
• Power Consumption: Approx. 40W
• Power Supply: Single Phase 220V,50HZ
• Weight:Approx. 70kg
www.smthelp.com
4. Lead-Free Reflow Oven S-6600
• FEATURES
• ○ Complete for the lead free process
• ○ Adopt instrument control System and closed loop
control for heating source of each zone.
• ○ Temperature control adopt circulation hot air heating
mode for each zone;
• ○ Closed loop control for conveyor system, can go along
steadily stepless rate-adjusting;
• ○ With over heating alarm function;
GENERAL
Machine Dimension L3000 *W612 *H1220mm
Weight Approx.280Kg
HEATING ZONE
Number of Heating Zones Top 6/Bottom 6
Length of Heating Zones 1800mm
Heating Mode Circulation hot air
Number of Cooling Zone 1 cooling Fan
CONVEYOR SYSTEM
Max. Width of PCB 300mm
Conveyor Direction L→R
Conveyor Height 880±20mm
PCB Transmission Mode Mesh
Conveyor Speed 0-1500mm/min
CONTROL SYSTEM
Power Supply 5 Wire 3 phase, 380V 50/60HZ
Power for Warm Up 10KW
Power Consumption 4.5KW
Warming Time 15 Min
Temperature Control Method PID Close Loop Control + SSR Driving
Abnormal Alarm Abnormal Temperature (Extra-high temp).
www.smthelp.com
SMD LED photo Sample
www.smthelp.com
www.smthelp.co
Actual Throughput
LED Bulb:
25000 CPH
2500 Bulbs / Hour
(10 chips/Bulb)
LED Tube:
30000 CPH
500 tubes / Hour
(60 chips/tube)
Welcome inquiry
1,Please visit : www.smthelp.com
2, Find us more: https://www.facebook.com/autoinsertion
3, Know more our team: https://cn.linkedin.com/in/ming-gan118/
4, Welcome to our factory in Shenzhen China
5, Google:Auto+Insertion
6, Looking forward to your email: ming@smthelp.com
7, Skype:+8618126316729

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Mid end led lamp smt line

  • 1. Mid end LED Lamp SMT Line • Semi-Auto Screen Printer • Semi-Auto Pick and Place • Buffer Conveyor • Reflow Oven • Worktable Semi-Auto Screen Printer → Pick and Place → Buffer Conveyor → Reflow Oven → Worktable 1200mm 2000mm 1500mm 3000mm 2000mm Whole Line length: 1.2M → 2.0M → 1.5M → 3M → 2M= 9.7M (Total Length) www.smthelp.com ming@smthelp.com Whatsapp/Skype:+8618126316729
  • 2. Mid end LED Lamp SMT Line Semi-Auto Screen Printer → Semi-Auto Pick and Place → Buffer Conveyor → Reflow Oven → Worktable *Total Man Power Required : 2 Worker *Total Installed Power Required: 11 KW *Capacity(20hours): Fluorescent Lamp (5050-144 chips), 4200PCS LED Strip (3528-60chips/meter), 10000meters www.smthelp.com
  • 3. 1. Semi-Auto Screen Printer SP-300 ○Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to ensure printing steady ○The squeegee base can be uplifted 45°, easy to disassemble the squeegee and clean the screen ○The printing base can be move front and rear and fixed to ensure perfect printing effect ○The printing table has groove and location pin, suited for single and double-sided board production ○Adopts X.Y.Z axes to align the board by using arm (screen stencil) and printing table ○Microcomputer control, equipped with LCD, user friendly interference and with counting function. SPECIFICATIONS PCB Size 350 X 1200mm Printing Area 320 X 1270mm PCB Fixed System PCB Outer Or Pin Positioning Frame Size 370X1320mm Adjusting for table Front Printing Accuracy ±0.05mm Repeating Accuracy ±0.02mm PCB Thickness 0.2-2.0mm Air Source 4-6kg Power Supply Single Phase 220V, 50/60Hz 100W Dimension 900*900*1650mm (L*W*H) Net Weight 250KG www.smthelp.com
  • 4. 2. Pick And Place S-EF30000 Machine Parameter 1. High-speed: Maximum placement speed reaching 0.1s/chip (36000CPH) 2. High-accuracy: Each of the Eight pick-up heads is equipped with a vision alignment camera to guarantee high accuracy (+-0.1mm). Using high resolution digital camera for fiducial recognition and programming. 3. Places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs. 4. Suitable for all LED lighting products. Assembles LED PCBs up to 4 Ft long in a single pass. 5. Using FUJI motor-driven feeders for longer feeder life and higher speed under around-the-clock production conditions. 6. Excellent quality hardware support by using international famous brands ensure placement repeatability and preision. Real Speed: 25,000-30,000 CPH GENERAL Machine Dimension L2000 *W1150 *H1400mm Weight Approx.950Kg PCB Length 1200mm PCB Width 310mm Accuracy 0.1mm PCB thickness 0.5-3.0mm Kinematic Accuracy 0.01mm Maximum Speed 36000CPH Power Supply AC 220V 50HZ Power Consumption 2.2KW Air Pressure 0.55MPA Positioning Vision System PCB Length: 1220mm / 4Ft www.smthelp.com
  • 5. 3. SMT Buffer Conveyor S-350C*1 unit • PCB Conveyor rail length: 1500mm • Rail Fix mode: Front Fix (Option: Rear fix) • PCB Conveyor direction: L→R (Or R→L) • Control System: Relay Board (2 sensor without stopper) • PCB Conveyor Height: 900±20 mm • PCB Conveyor Width: 20-400mm • PCB Conveyor Speed: 0-2M/min • Available to communications with other devices by SMEMA signal plug • Exact thread shaft structure to ensure the adjustment of rail Width parallel • Used durable Anti-static belt with strengthen Aluminum Alloy rail to be reliable • Power Consumption: Approx. 40W • Power Supply: Single Phase 220V,50HZ • Weight:Approx. 70kg www.smthelp.com
  • 6. 4. Lead-Free Reflow Oven S-6600 • FEATURES • ○ Complete for the lead free process • ○ Adopt instrument control System and closed loop control for heating source of each zone. • ○ Temperature control adopt circulation hot air heating mode for each zone; • ○ Closed loop control for conveyor system, can go along steadily stepless rate-adjusting; • ○ With over heating alarm function; GENERAL Machine Dimension L3000 *W612 *H1220mm Weight Approx.280Kg HEATING ZONE Number of Heating Zones Top 6/Bottom 6 Length of Heating Zones 1800mm Heating Mode Circulation hot air Number of Cooling Zone 1 cooling Fan CONVEYOR SYSTEM Max. Width of PCB 300mm Conveyor Direction L→R Conveyor Height 880±20mm PCB Transmission Mode Mesh Conveyor Speed 0-1500mm/min CONTROL SYSTEM Power Supply 5 Wire 3 phase, 380V 50/60HZ Power for Warm Up 10KW Power Consumption 4.5KW Warming Time 15 Min Temperature Control Method PID Close Loop Control + SSR Driving Abnormal Alarm Abnormal Temperature (Extra-high temp). www.smthelp.com
  • 7. SMD LED photo Sample www.smthelp.com
  • 8. www.smthelp.co Actual Throughput LED Bulb: 25000 CPH 2500 Bulbs / Hour (10 chips/Bulb) LED Tube: 30000 CPH 500 tubes / Hour (60 chips/tube)
  • 9. Welcome inquiry 1,Please visit : www.smthelp.com 2, Find us more: https://www.facebook.com/autoinsertion 3, Know more our team: https://cn.linkedin.com/in/ming-gan118/ 4, Welcome to our factory in Shenzhen China 5, Google:Auto+Insertion 6, Looking forward to your email: ming@smthelp.com 7, Skype:+8618126316729