The document outlines the setup and planning processes for Material Requirements Planning (MRP) in an operational process management (OPM) context. It includes instructions for creating product and ingredient items, defining production and warehouse rules, and executing MRP runs while reviewing action messages. The document concludes with a review of demand and supply inquiries and a session for questions and answers.

1. <Insert Picture Here>
MRP Setup and Planning-11i
By
Shivana

2. Objectives:
1. Initial Setup for MRP Run
2. Planning Setup
3. Running the MRP
4. Reviewing the Action Messages suggested and Approve
MRP
5. Reviewing with and without Time Series Demand and
supply
6. Small Demo, if Time left to demonstrate and Q & A.

3. Part-1: Initial Setup For MRP
1. Create one Product Item and Two Ingredient Items
and assign them to Planning Class.
OPM InventoryOPM Inventory Control : Setup

4. Ingredient Item: BSS.MRP.ING1
and BSS.MRP.ING2
Assigning Planning Class in Assign
Categories Form

5. Create Formula
2. Create a Formula as Product qty=2 EA and with input of Two Ingredients of 1 EA
FormulatorFormulas

6. Create a Recipe and Validity Rule
3. Create the Recipe by populating the product item, formula, routing and create
the recipe validity rule for Production with effective dates entered and also
associate the material to the steps where is consumed or yielded.
FormulatorRecipe

7. Part-2: Planning Setup:
1. Shop day setup:
OPM Process PlanningMRPSetupShop days
2. Shop Calendar:
OPM Process PlanningMRPSetupShop Calendar

8. MPS Schedule:
3. MPS Schedule Parameters:
OPM Process PlanningMPSSetupSchedule
There are two types of Planning:
1. Make to Stock: Considering Forecast only
2. Make to Order: Considering Sale Orders
Only

9. Production Rule
4. Production Rule for Product item
OPM Process PlanningMRPSetupProduction Rules

10. Warehouse Rules
5. OPM Process PlanningMRPSetupWarehouse Rules
Source type=Produce
Product item: Warehouse rule are defined for product by selecting source
type=Produce, which indicates that this is manufactured item for Org=PR1

11. Source Type=Purchase
First Ingredient item: Warehouse rules are defined with
source type=Purchase, which means that this is raw material
and needs to purchased from suppliers.

12. Source Type= Transfer
Second Ingredient item for Org=PR1 and PR2 is selected with Transfer
type of source to bring the material from other warehouse.

13. 6. Warehouse Transfer Rules is defined achieve how the material will be transferred
from source warehouse to target warehouse.
OPM Process PlanningMRPSetupWarehouse Transfer Rules
Warehouse Transfer Rules

14. 7. Plant-Warehouse relationship/rules are used to define relationship between the Plant
and warehouses to indicate Production or Replenished warehouse with plant.
OPM Process PlanningMPSSetupPlant-Warehouse
Plant-Warehouse Rules

15. 8. Defining Forecast for the Items
OPM Process PlanningForecastingForecast
Defined the forecast for Product and two ingredient items for Org=PR1 and
Whse=PR1 with required qty and when requested date.
Demand: Forecast

16. Associated the Forecast to MPS/MRP Schedule to consider the forecast
as a demand to plan.
OPM Process PlanningForecastingSchedule Association
Associated Forecast to MPS/MRP
Schedule

17. 1. OPM Process PlanningMRPMRP Run
In this form create new queue by selecting your Schedule: BSS_MRP and
save it.
Part-3: Running the MRP Plan

18. 2. Reviewing the Action messages suggested by MRP in MRP action Message Inquiry.
Enter the Org, Schedule, Item and warehouse and then move your cursor to the Action
Messages details section to display all the messages.
OPM Process PlanningMRP InquiriesAction Messages
Product Item:
Action Message Review

19. First Ingredient Item: Second Ingredient Item:
Second Ingredient Item for
Org=PR2 (Transfer Org)

20. Approve MRP Run
OPM Process PlanningMRPMRP RunActionApprove Run or
Select Approve Run button.

21. Demand & Supply can be viewed by Time series or summary of it by two
methods:
1. MRP Bucketed Material Activity Inquiry
2. MRP Material Activity Inquiry
Demand & Supply Review
MRP Bucketed Material Activity Inquiry
OPM Process PlanningMRP InquiriesMRP Bucketed
Product Item for Demand Details:

22. • First Ingredient Item Demand and Supply
• Second Ingredient Item Demand and Supply

23. This inquiry displays the demand and supply summary with out the bucketed format and see to understand.
OPM Process PlanningMRP InquiriesMRP Material
Product Item
MRP Material Activity Inquiry

24. MRP Material Activity Inquiry for Demand Warehouse: PR1
MRP Material Activity Inquiry for Supply Warehouse: PR2

25. Conclusion and Q & A
• This concludes how the OPM MRP Setup and
Planning done.
• Question and Answer.
Thank You