This NACE standard provides material requirements for metallic materials used in oil and gas equipment to resist sulfide stress cracking (SSC) in hydrogen sulfide environments. It includes requirements for ferrous metals like carbon steels, stainless steels, and nonferrous metals. The standard applies to components exposed to sour environments where a SSC failure could compromise safety or functionality. It is the user's responsibility to determine if the environmental conditions meet the standard's criteria and if the materials are suitable for the intended application. The standard will be revised as needed to include new materials and address changes in technology.
This document provides an overview of welding inspection including:
- Typical duties of welding inspectors such as visual inspection, reviewing documentation, and checking welding processes
- Terms and definitions used in welding inspection
- Features that inspectors examine on completed welds such as penetration and types of joints
- Conditions required for visual inspection including lighting and access
- Stages when inspection is typically required including before, during, and after welding
- Records and documentation that inspectors are responsible for collecting and maintaining
The document serves as a reference for welding inspectors, outlining their key responsibilities and areas of focus.
The document discusses weld defect acceptance criteria according to different codes such as ASTM B31.1, ASME VIII, ASME B31.3, and AWS D1.1. It provides details on acceptance limits for various weld defects depending on the examination method, material thickness, loading conditions, and material application. Defects discussed include cracks, lack of fusion, incomplete penetration, undercuts, porosity, and reinforcement. Acceptance criteria include maximum defect sizes, numbers of defects allowed, cumulative lengths of defects, and distances between defects.
This document provides instructions for installing underground graphite reinforced plastic (GRP) pipes. It describes how to transport, store, prepare, and lay the pipes in trenches. Key steps include handling pipes carefully to avoid damage, preparing pipe ends with couplings at the storage area, and using lubricant and pullers to join pipes in the trench. Backfilling should start immediately using approved granular materials in thin layers, compacting as the fill rises to properly support the pipes.
The document discusses standards for selecting materials resistant to cracking in sour oil and gas environments containing hydrogen sulfide (H2S). It describes NACE MR0175/ISO 15156, which establishes requirements for materials used in H2S-containing oil and gas production. It is comprised of three parts addressing different material types and qualifications. The document also discusses NACE MR0103, which specifies material requirements for resistance to sulfide stress cracking in sour refinery environments. Both standards aim to select materials that reduce risks from failures posed by H2S exposure.
This document outlines the 8 steps to produce a Procedure Qualification Record (PQR) according to the ASME Section IX code. The steps are: 1) identify essential variables for the welding process, 2) add remaining essential variables from construction codes, 3) fill out the PQR format, 4) choose a qualified welder, 5) record welding parameters, 6) perform visual and mechanical tests, 7) record test results on the PQR, and 8) sign and date the completed PQR.
We are leading suppliers and exporters of API 5L Pipes , Alloy Steel Pipes , Stainless Steel Pipes , Carbon Steel Pipes , Flanges , Fittings .
For more info visit www.triosteel.com
This document provides an overview of welding inspection including:
- Typical duties of welding inspectors such as visual inspection, reviewing documentation, and checking welding processes
- Terms and definitions used in welding inspection
- Features that inspectors examine on completed welds such as penetration and types of joints
- Conditions required for visual inspection including lighting and access
- Stages when inspection is typically required including before, during, and after welding
- Records and documentation that inspectors are responsible for collecting and maintaining
The document serves as a reference for welding inspectors, outlining their key responsibilities and areas of focus.
The document discusses weld defect acceptance criteria according to different codes such as ASTM B31.1, ASME VIII, ASME B31.3, and AWS D1.1. It provides details on acceptance limits for various weld defects depending on the examination method, material thickness, loading conditions, and material application. Defects discussed include cracks, lack of fusion, incomplete penetration, undercuts, porosity, and reinforcement. Acceptance criteria include maximum defect sizes, numbers of defects allowed, cumulative lengths of defects, and distances between defects.
This document provides instructions for installing underground graphite reinforced plastic (GRP) pipes. It describes how to transport, store, prepare, and lay the pipes in trenches. Key steps include handling pipes carefully to avoid damage, preparing pipe ends with couplings at the storage area, and using lubricant and pullers to join pipes in the trench. Backfilling should start immediately using approved granular materials in thin layers, compacting as the fill rises to properly support the pipes.
The document discusses standards for selecting materials resistant to cracking in sour oil and gas environments containing hydrogen sulfide (H2S). It describes NACE MR0175/ISO 15156, which establishes requirements for materials used in H2S-containing oil and gas production. It is comprised of three parts addressing different material types and qualifications. The document also discusses NACE MR0103, which specifies material requirements for resistance to sulfide stress cracking in sour refinery environments. Both standards aim to select materials that reduce risks from failures posed by H2S exposure.
This document outlines the 8 steps to produce a Procedure Qualification Record (PQR) according to the ASME Section IX code. The steps are: 1) identify essential variables for the welding process, 2) add remaining essential variables from construction codes, 3) fill out the PQR format, 4) choose a qualified welder, 5) record welding parameters, 6) perform visual and mechanical tests, 7) record test results on the PQR, and 8) sign and date the completed PQR.
We are leading suppliers and exporters of API 5L Pipes , Alloy Steel Pipes , Stainless Steel Pipes , Carbon Steel Pipes , Flanges , Fittings .
For more info visit www.triosteel.com
The document provides an overview of welding inspection. It discusses the roles and duties of welding inspectors, including verifying qualifications and documentation, ensuring proper joint preparation and fit-up, monitoring welding processes, and performing post-weld inspections. It also covers common welding defects, inspection of weld size and shape, and examples of problems that can arise from incorrect joint fit-up such as incomplete fusion or burnthrough. The document aims to give insight into basic welding inspection practices and defect prevention.
This document provides definitions and terms related to welding inspection. It defines key terms like welding, brazing, joints, welds, and types of welds. It also outlines the typical duties of a welding inspector, which include familiarizing themselves with relevant codes and standards, inspecting materials, weld preparations, and qualifications before welding begins. During welding, inspectors check processes, parameters, cleaning and identify welders. After welding, they perform visual and dimensional inspections, ensure non-destructive testing is complete, and maintain thorough documentation records. The document provides a comprehensive overview of the role and responsibilities of a welding inspector.
The document discusses key terminology and concepts related to welding inspection. Some key points:
- It defines different types of welds (e.g. butt weld, fillet weld), joints (e.g. butt, tee, lap), and weld zones (e.g. weld metal, heat affected zone).
- It discusses joint preparation details like bevel angles, root faces, gaps for different joint types (e.g. single V, single J).
- It covers features of fillet welds like leg length, throat thickness, and how they relate. Leg length and throat thickness determine weld strength.
- It also discusses duties of a welding inspector like observing welding, recording
The document provides information for a piping inspector, including:
1. The duties of a piping inspector are to ensure piping activities such as material receiving, fabrication, erection, testing, and re-instatement comply with Saudi Aramco specifications and procedures.
2. Inspection is to be carried out according to Schedule Q, Saudi Aramco standards and specifications, and approved procedures and ITPs.
3. Piping construction drawings include plans, arrangements, supports, details, hook-ups, schedules, P&IDs, and isometrics.
Este manual proporciona instrucciones para la instalación de un aparato de aire acondicionado multisplit, incluyendo precauciones de seguridad, accesorios, ubicación, instalación de las unidades interior y exterior, conexión de tuberías y cableado eléctrico. El instalador debe seguir estrictamente las instrucciones para garantizar una instalación segura y correcta.
This document provides interpretations for ASME B31.3 regarding welding procedures, heat treatment requirements, testing pressures, and examination criteria. It contains 18 interpretations issued between December 1999 and March 2001 addressing topics such as governing weld thickness, repair weld examination, alternative heat treatment methods, bonding qualification requirements, and impact testing requirements for stainless steel. The interpretations are assigned numbers and refer to specific sections of ASME B31.3.
Eugene f. megyesy-pressure_vessel_handbook_12th editionGowtham M
The document is an introduction to the Pressure Vessel Handbook, which provides concise summaries and essential information for designing and constructing pressure vessels. It compares the scope and purpose of the Pressure Vessel Handbook to the ASME Boiler and Pressure Vessel Code. The Handbook covers carbon steel pressure vessels made by welding, utilizing the most economical and practical construction methods according to Code rules. It aims to make information easily accessible, while the Code establishes broader rules and does not serve as a design handbook. The Handbook is updated every three years to reflect changes to the Code and industry developments.
The document summarizes ASME Section VIII Division 1 code requirements for material identification, repair of material defects, Charpy impact testing of production test coupons, weld joint categories, radiographic and ultrasonic examination, welding requirements, and acceptance standards for non-destructive examination. Key points include requirements for original material markings, testing procedures that vary based on joint category and position, examination types based on joint size and material thickness, welder identification, pre-welding surface preparation, and imperfection acceptance criteria.
This document provides an agenda and overview of a training program on the ASME Boiler and Pressure Vessel Codes. It discusses the objectives of codes and standards, highlights of the ASME Code system including sections I through XI, and introduces Section VIII Division 1 which governs pressure vessels. Key points covered include material requirements, design thickness calculation, weld joint categories, non-destructive testing requirements, and post-weld heat treatment stipulations. The training aims to help participants understand the application and requirements of the ASME pressure vessel codes.
The document discusses various welding defects that can be visually detected, including cracks, lack of solid metal, lack of fusion, lack of smoothly blended surfaces, and miscellaneous defects. It provides details on different types of each defect, their causes, and methods for prevention. It also discusses welding repairs, noting that repairs require authorization and testing to ensure defects have been fully removed before performing the repair weld.
This document provides an introduction to ASME Section IX, which establishes general guidelines for welding procedure and welder performance qualifications. It discusses the requirements for qualifying welding procedures using procedure qualification records (PQRs) and welding procedure specifications (WPSs). The key points covered include:
- ASME Section IX covers the qualification of welding and brazing procedures.
- Welding procedure qualifications demonstrate that a set of welding variables can reliably produce sound welds.
- WPSs and PQRs are used to document and qualify welding procedures. A WPS must be supported by a qualified PQR to be used for production.
It also summarizes the classification of base metals using 'P' numbers,
API 570 provides guidance for inspecting, repairing, altering, and rerating in-service piping systems. It covers metallic and FRP piping systems used in process facilities for fluids like petroleum products, gases, and hazardous materials. The document establishes requirements for inspection plans, examining piping and components, evaluating inspection data, making repairs, and setting inspection intervals. It aims to ensure the safe operation of in-service piping by maintaining its structural integrity over time.
location and identification for defect, grinding then welding build up according to repair procedure ,then flushing .
*step by step fabrication and NDE activities.
Cswip welding inspection notes and questionsKarthik Banari
The document discusses the duties of a welding inspector, including visual inspection of welds to identify defects and ensure they meet acceptance criteria. It describes tools that can aid inspection like magnification lenses. It outlines a code of practice for an inspection department, including checking documents, materials, equipment and welder qualifications before welding, monitoring the welding process and variables during welding, and inspecting the final weld for defects, dimensions and heat treatment after welding. Repairs should follow an authorized procedure and be re-inspected upon completion.
The document outlines the sections and subsections contained in the ASME Boiler and Pressure Vessel Code. It includes rules for construction of various types of boilers, pressure vessels, and containment systems. The sections cover materials specifications, welding requirements, nondestructive testing, in-service inspection, and rules for ongoing care and operation. The code also provides alternative rules for special construction applications.
This document discusses welding electrodes and welding processes. It provides specifications for AC transformers and DC generators used in welding. It compares AC and DC arc welding, highlighting differences in power consumption, arc stability, electrode types, polarity, suitability for materials, and efficiency. It also compares MIG and TIG welding processes based on electrode type, feed method, current type, feed material, base metal thickness, and welding speed. The document outlines flux coatings used in electrodes and their ingredients for slag formation, arc stabilization, deoxidization, alloying, and binding. It describes coding systems for electrodes and factors to consider when selecting electrodes, such as the power source, base metal composition, thickness, position, current, and desired mechanical
The document outlines the duties and responsibilities of a Senior Welding Inspector. A Senior Welding Inspector must have strong leadership, technical, and management skills. They are responsible for leading inspection teams, resolving issues, making decisions, and advising others. Key duties include managing welding inspection contracts, guiding less experienced inspectors, and representing the company on technical matters. Strong leadership, experience, and the ability to accept instructions while also delegating tasks clearly are important skills for this role.
The document provides an overview of the typical duties of welding inspectors, which include assisting with quality control activities to ensure welded items meet specifications. Welding inspectors must understand quality control procedures and have sound welding technology knowledge. Visual inspection is a key non-destructive examination technique used by inspectors, along with other methods like surface crack detection and volumetric inspection of butt welds depending on application. Standards provide acceptance criteria for inspections, and ISO 17637 provides basic requirements for visual inspections.
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
Course Description
Piping a must know skill to work in Oil & Gas and similar Process Industries.
Oil and Gas industry is become a very competitive in the current time. Getting right mentor and right exposer within industry is difficult. With limited training budget spent by company on employee training, it is difficult to acquire the knowledge to success.
Knowing cross-functional skill give you an edge over others in your career success.
This course design based on years of field experience to ensure student will comprehend technical details easily and enjoy overall journey.
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
Content and Overview
With 2 hours of content including 30 lectures & 8 Quizzes, this course cover every aspect of Pipe, Pipe fittings, flanges, gaskets, branch connections and bolting material used in Process Piping.
This Course is divided in three parts.
1st part of the course covers fundamental of process industries. In this Part, you will learn about fundamental process piping. You will also learn about Code, Standard & Specification used in process industries.
2nd part cover various types of material used in process industries. In this part, you will learn about Metallic and Non-Metallic material used to manufacture pipe and other piping components.
3rd parts covers in detail about pipe and piping components used in Process piping. In this part we will learn about Industry terminology of Piping components, types of industrial material grade used in manufacturing and entire manufacturing process of these components. You will learn about different manufacturing methods, Heat treatment requirements, Destructive and Non-destructive testing, Visual & Dimensional inspection and Product marking requirements.
Upon completion, you will be able to use this knowledge direct on your Job and you can easily answer any interview question on pipe & fittings.
NACE is the corrosion engineer institute. As now, material corrosion exist in our daily life, no matter in the industry application or usual commercial product. They all suffer corrosion impact. As one of member valve industry, I would like to introduce NACE and its related code in upstream and downstream area for stimulating more idea and opponent for make our working environment safe and green.
This document summarizes NACE MR0175/ISO 15156, which provides requirements and recommendations for selecting and qualifying metallic materials for use in equipment exposed to hydrogen sulfide in the oil and gas industry. It addresses various corrosion mechanisms that can be caused by H2S. The standard outlines three approaches: selecting pre-qualified materials, qualifying materials based on documented field experience, or qualifying materials through laboratory testing. It refers to other parts of the standard for test methods for different material types.
The document provides an overview of welding inspection. It discusses the roles and duties of welding inspectors, including verifying qualifications and documentation, ensuring proper joint preparation and fit-up, monitoring welding processes, and performing post-weld inspections. It also covers common welding defects, inspection of weld size and shape, and examples of problems that can arise from incorrect joint fit-up such as incomplete fusion or burnthrough. The document aims to give insight into basic welding inspection practices and defect prevention.
This document provides definitions and terms related to welding inspection. It defines key terms like welding, brazing, joints, welds, and types of welds. It also outlines the typical duties of a welding inspector, which include familiarizing themselves with relevant codes and standards, inspecting materials, weld preparations, and qualifications before welding begins. During welding, inspectors check processes, parameters, cleaning and identify welders. After welding, they perform visual and dimensional inspections, ensure non-destructive testing is complete, and maintain thorough documentation records. The document provides a comprehensive overview of the role and responsibilities of a welding inspector.
The document discusses key terminology and concepts related to welding inspection. Some key points:
- It defines different types of welds (e.g. butt weld, fillet weld), joints (e.g. butt, tee, lap), and weld zones (e.g. weld metal, heat affected zone).
- It discusses joint preparation details like bevel angles, root faces, gaps for different joint types (e.g. single V, single J).
- It covers features of fillet welds like leg length, throat thickness, and how they relate. Leg length and throat thickness determine weld strength.
- It also discusses duties of a welding inspector like observing welding, recording
The document provides information for a piping inspector, including:
1. The duties of a piping inspector are to ensure piping activities such as material receiving, fabrication, erection, testing, and re-instatement comply with Saudi Aramco specifications and procedures.
2. Inspection is to be carried out according to Schedule Q, Saudi Aramco standards and specifications, and approved procedures and ITPs.
3. Piping construction drawings include plans, arrangements, supports, details, hook-ups, schedules, P&IDs, and isometrics.
Este manual proporciona instrucciones para la instalación de un aparato de aire acondicionado multisplit, incluyendo precauciones de seguridad, accesorios, ubicación, instalación de las unidades interior y exterior, conexión de tuberías y cableado eléctrico. El instalador debe seguir estrictamente las instrucciones para garantizar una instalación segura y correcta.
This document provides interpretations for ASME B31.3 regarding welding procedures, heat treatment requirements, testing pressures, and examination criteria. It contains 18 interpretations issued between December 1999 and March 2001 addressing topics such as governing weld thickness, repair weld examination, alternative heat treatment methods, bonding qualification requirements, and impact testing requirements for stainless steel. The interpretations are assigned numbers and refer to specific sections of ASME B31.3.
Eugene f. megyesy-pressure_vessel_handbook_12th editionGowtham M
The document is an introduction to the Pressure Vessel Handbook, which provides concise summaries and essential information for designing and constructing pressure vessels. It compares the scope and purpose of the Pressure Vessel Handbook to the ASME Boiler and Pressure Vessel Code. The Handbook covers carbon steel pressure vessels made by welding, utilizing the most economical and practical construction methods according to Code rules. It aims to make information easily accessible, while the Code establishes broader rules and does not serve as a design handbook. The Handbook is updated every three years to reflect changes to the Code and industry developments.
The document summarizes ASME Section VIII Division 1 code requirements for material identification, repair of material defects, Charpy impact testing of production test coupons, weld joint categories, radiographic and ultrasonic examination, welding requirements, and acceptance standards for non-destructive examination. Key points include requirements for original material markings, testing procedures that vary based on joint category and position, examination types based on joint size and material thickness, welder identification, pre-welding surface preparation, and imperfection acceptance criteria.
This document provides an agenda and overview of a training program on the ASME Boiler and Pressure Vessel Codes. It discusses the objectives of codes and standards, highlights of the ASME Code system including sections I through XI, and introduces Section VIII Division 1 which governs pressure vessels. Key points covered include material requirements, design thickness calculation, weld joint categories, non-destructive testing requirements, and post-weld heat treatment stipulations. The training aims to help participants understand the application and requirements of the ASME pressure vessel codes.
The document discusses various welding defects that can be visually detected, including cracks, lack of solid metal, lack of fusion, lack of smoothly blended surfaces, and miscellaneous defects. It provides details on different types of each defect, their causes, and methods for prevention. It also discusses welding repairs, noting that repairs require authorization and testing to ensure defects have been fully removed before performing the repair weld.
This document provides an introduction to ASME Section IX, which establishes general guidelines for welding procedure and welder performance qualifications. It discusses the requirements for qualifying welding procedures using procedure qualification records (PQRs) and welding procedure specifications (WPSs). The key points covered include:
- ASME Section IX covers the qualification of welding and brazing procedures.
- Welding procedure qualifications demonstrate that a set of welding variables can reliably produce sound welds.
- WPSs and PQRs are used to document and qualify welding procedures. A WPS must be supported by a qualified PQR to be used for production.
It also summarizes the classification of base metals using 'P' numbers,
API 570 provides guidance for inspecting, repairing, altering, and rerating in-service piping systems. It covers metallic and FRP piping systems used in process facilities for fluids like petroleum products, gases, and hazardous materials. The document establishes requirements for inspection plans, examining piping and components, evaluating inspection data, making repairs, and setting inspection intervals. It aims to ensure the safe operation of in-service piping by maintaining its structural integrity over time.
location and identification for defect, grinding then welding build up according to repair procedure ,then flushing .
*step by step fabrication and NDE activities.
Cswip welding inspection notes and questionsKarthik Banari
The document discusses the duties of a welding inspector, including visual inspection of welds to identify defects and ensure they meet acceptance criteria. It describes tools that can aid inspection like magnification lenses. It outlines a code of practice for an inspection department, including checking documents, materials, equipment and welder qualifications before welding, monitoring the welding process and variables during welding, and inspecting the final weld for defects, dimensions and heat treatment after welding. Repairs should follow an authorized procedure and be re-inspected upon completion.
The document outlines the sections and subsections contained in the ASME Boiler and Pressure Vessel Code. It includes rules for construction of various types of boilers, pressure vessels, and containment systems. The sections cover materials specifications, welding requirements, nondestructive testing, in-service inspection, and rules for ongoing care and operation. The code also provides alternative rules for special construction applications.
This document discusses welding electrodes and welding processes. It provides specifications for AC transformers and DC generators used in welding. It compares AC and DC arc welding, highlighting differences in power consumption, arc stability, electrode types, polarity, suitability for materials, and efficiency. It also compares MIG and TIG welding processes based on electrode type, feed method, current type, feed material, base metal thickness, and welding speed. The document outlines flux coatings used in electrodes and their ingredients for slag formation, arc stabilization, deoxidization, alloying, and binding. It describes coding systems for electrodes and factors to consider when selecting electrodes, such as the power source, base metal composition, thickness, position, current, and desired mechanical
The document outlines the duties and responsibilities of a Senior Welding Inspector. A Senior Welding Inspector must have strong leadership, technical, and management skills. They are responsible for leading inspection teams, resolving issues, making decisions, and advising others. Key duties include managing welding inspection contracts, guiding less experienced inspectors, and representing the company on technical matters. Strong leadership, experience, and the ability to accept instructions while also delegating tasks clearly are important skills for this role.
The document provides an overview of the typical duties of welding inspectors, which include assisting with quality control activities to ensure welded items meet specifications. Welding inspectors must understand quality control procedures and have sound welding technology knowledge. Visual inspection is a key non-destructive examination technique used by inspectors, along with other methods like surface crack detection and volumetric inspection of butt welds depending on application. Standards provide acceptance criteria for inspections, and ISO 17637 provides basic requirements for visual inspections.
Piping Training course-How to be an Expert in Pipe & Fittings for Oil & Gas c...Varun Patel
Course Description
Piping a must know skill to work in Oil & Gas and similar Process Industries.
Oil and Gas industry is become a very competitive in the current time. Getting right mentor and right exposer within industry is difficult. With limited training budget spent by company on employee training, it is difficult to acquire the knowledge to success.
Knowing cross-functional skill give you an edge over others in your career success.
This course design based on years of field experience to ensure student will comprehend technical details easily and enjoy overall journey.
Learn in detail every aspect of Pipe & Pipe Fittings used in process industry
•Different types of Pipe, Pipe fittings (Elbow, Tee, reducers, Caps etc.), Flanges, Gaskets, Branch Connection, Bolting materials
•Materials (Metal-Carbon Steel, Stainless Steel, Alloy Steel etc. Non-Metal- PVC/VCM, HDPE, GRE-GRP etc.)
•Manufacturing methods
•Heat treatment requirements
•Inspection and Testing requirements (Non Destructive Testing, Mechanical & Chemical testing)
•Dimensions & Markings requirements
•Code & Standard used in piping
Content and Overview
With 2 hours of content including 30 lectures & 8 Quizzes, this course cover every aspect of Pipe, Pipe fittings, flanges, gaskets, branch connections and bolting material used in Process Piping.
This Course is divided in three parts.
1st part of the course covers fundamental of process industries. In this Part, you will learn about fundamental process piping. You will also learn about Code, Standard & Specification used in process industries.
2nd part cover various types of material used in process industries. In this part, you will learn about Metallic and Non-Metallic material used to manufacture pipe and other piping components.
3rd parts covers in detail about pipe and piping components used in Process piping. In this part we will learn about Industry terminology of Piping components, types of industrial material grade used in manufacturing and entire manufacturing process of these components. You will learn about different manufacturing methods, Heat treatment requirements, Destructive and Non-destructive testing, Visual & Dimensional inspection and Product marking requirements.
Upon completion, you will be able to use this knowledge direct on your Job and you can easily answer any interview question on pipe & fittings.
NACE is the corrosion engineer institute. As now, material corrosion exist in our daily life, no matter in the industry application or usual commercial product. They all suffer corrosion impact. As one of member valve industry, I would like to introduce NACE and its related code in upstream and downstream area for stimulating more idea and opponent for make our working environment safe and green.
This document summarizes NACE MR0175/ISO 15156, which provides requirements and recommendations for selecting and qualifying metallic materials for use in equipment exposed to hydrogen sulfide in the oil and gas industry. It addresses various corrosion mechanisms that can be caused by H2S. The standard outlines three approaches: selecting pre-qualified materials, qualifying materials based on documented field experience, or qualifying materials through laboratory testing. It refers to other parts of the standard for test methods for different material types.
The document discusses an investigation into hydrogen induced cracking that occurred in a cryogenic pressure vessel made of high cold work austenitic stainless steel. Straight cracks initiated internally at the bottom head near welds and grew outward, causing leaks during startup. The investigation found the bottom head experienced higher residual stress and martensite content due to cold forming. During startup, hydrogen absorption reached saturation as temperature decreased, reducing toughness and increasing cracking. To prevent future issues, hot forming and post-weld heat treatment were recommended to reduce residual stress, and material testing to evaluate hydrogen cracking susceptibility.
This is a presentation on hydrogen induced cracking ,sulfide stress cracking and test procedure for HIC resistant steel
DENZIL D’SOUZA
denzil22@gmail.com
Hydrogen induced cracking (HIC) refers to mechanical damage of metals caused by the presence and interaction of hydrogen. There are four main types: hydrogen blistering, hydrogen embrittlement, hydrogen attack, and decarburization. HIC is caused by the absorption and diffusion of hydrogen into metals, which can lead to cracking when it becomes trapped in defects or inclusions. The susceptibility of steels to HIC depends on factors like microstructure, hardness, presence of inclusions, and hydrogen concentration. A standard test assesses HIC resistance by exposing specimens to a hydrogen sulfide solution and evaluating resulting crack formation. Preventive measures include using clean steel, coatings, inhibitors, reducing corrosion, and proper welding/heat
The document summarizes hydrogen induced cracking (HIC) and sulfide stress cracking (SSC), which can occur in materials exposed to hydrogen atoms or hydrogen sulfide. It describes how cracking occurs due to hydrogen diffusion and recombination within metal lattices. Standards for testing material resistance to HIC/SSC are discussed, including test methods involving exposure to hydrogen sulfide-saturated solutions. Cracking is evaluated based on crack length and thickness ratios.
This document discusses hydrogen embrittlement, which is the loss of ductility in a material caused by hydrogen absorption. It can occur in body-centered cubic and hexagonal close-packed metals when as little as 0.0001% hydrogen is absorbed. Hydrogen is introduced through processes like corrosion and welding. It causes increased strain rate sensitivity and susceptibility to delayed fracture. Several mechanisms are proposed to explain how hydrogen causes embrittlement, including hydride formation and reducing decohesion strength. Prevention techniques include reducing corrosion, using cleaner steels, baking to remove hydrogen, proper welding practices, and alloying to reduce hydrogen diffusion.
Hydrogen embrittlement of metals occurs when hydrogen interacts with and degrades the material properties of metals. There are three main mechanisms of hydrogen embrittlement: hydride formation and cracking, hydrogen-enhanced decohesion along grain boundaries, and hydrogen-enhanced localized plasticity. Preventing hydrogen embrittlement requires reducing corrosion and hydrogen exposure to the metal, changing electroplating processes, heat-treating materials to remove hydrogen, and using inherently less susceptible materials. High-strength steels are particularly susceptible to hydrogen embrittlement.
This NACE standard provides guidelines for selecting metallic materials for sucker-rod pumps operating in corrosive oilfield environments. It establishes three levels of corrosion severity - mild, moderate, and severe - and recommends materials for barrels, plungers, cages and other parts based on the expected corrosion level. The standard is intended to help users and manufacturers choose appropriate corrosion-resistant materials while minimizing costs. Maintenance records are also recommended to monitor actual corrosion experienced and refine material selections over time.
This NACE standard recommends using iron counts to monitor corrosion in oil and gas production systems. It provides guidance on sampling locations and techniques, analytical methods, and interpreting iron count results. Iron counts measure the concentration of iron dissolved in produced water and can indicate downhole corrosion and inhibitor effectiveness if the varying conditions of each system are properly evaluated.
This document provides guidelines for preparing, installing, analyzing, and interpreting corrosion coupons used in oilfield operations. It describes how to properly prepare coupons prior to exposure, including cleaning, etching identification numbers, and weighing. It also outlines best practices for installing coupons, recording data, removing coupons, and analyzing them in the lab, including cleaning procedures and weighing to calculate corrosion rates. The interpretation of coupon data and factors that should be considered is also discussed.
This document describes a standard recommended practice for monitoring corrosion in oil and gas production systems using iron counts. It provides guidance on sampling, analysis, and interpretation of iron counts to monitor corrosion trends over time. Key factors that can influence iron counts like system conditions and water flow must be considered when evaluating corrosion. Iron counts provide a simple and inexpensive way to monitor corrosion both at the surface and downhole, but should be used in conjunction with other monitoring techniques when possible.
NACE MR0175/ISO 15156 provides guidance for selecting materials resistant to hydrogen sulfide cracking for use in oil and gas production environments. It establishes hydrogen sulfide threshold limits above which cracking may occur based on industry experience and testing. The document addresses cracking-resistant carbon steels, low-alloy steels, corrosion resistant alloys, and other alloys. It focuses only on resistance to environmental cracking from hydrogen sulfide and does not consider other corrosion issues or specify material properties. Simply meeting the standards does not guarantee suitability for a particular application.
This document provides guidelines for controlling external corrosion on underground or submerged metallic piping systems. It recommends practices for determining when a system requires corrosion control based on corrosion surveys, operating records, visual inspections, and other data. The document outlines design, coating, cathodic protection, interference control, operation, and record keeping practices to minimize corrosion and its effects. It is intended to help ensure the safe and cost-effective long-term operation of buried piping infrastructure.
This document provides guidance on material selection and corrosion protection for oil and gas production facilities. It outlines general principles for corrosion evaluation and material selection based on the intended application and environment. Specific requirements are given for selecting materials for drilling equipment, well completions, process facilities, pipelines and other systems. The document also provides design limitations for various materials and qualification requirements for new materials and manufacturers.
Saes w-016-welding special corrosion materialsabhi10apr
This document provides welding requirements for special corrosion-resistant materials used in severe corrosion and high temperature applications. It specifies that welding procedures must be qualified according to ASME standards and additional Saudi Aramco requirements. For high temperature applications, ferrite content must be measured and controlled between 3-10 FN. For corrosive services, gas tungsten arc welding is required for certain applications and filler metal selection, joint design, inspection, and other criteria are specified. Additional requirements are outlined for welding duplex stainless steels, including controlling ferrite content, corrosion testing, impact testing, hardness testing, and other variables.
ASME B16.5 ASTM A105 material, it is including the chemical composition, physical properties, mechanical properties, heat treatment, hydrostatic tests, surface finish, corrosion protection, pipingpipeline.com could used to carbon steel forging flanges, it include WN flanges, blind flanges, slip on flanges, socket weld flanges, plate flanges, orifice flanges, threaded flanges, Spectacle flanges, tailor flanges.
Pip arc01015(architechtural & building utilities design criteria)Muhammad Hassan
This document provides design criteria for architectural and building utility systems in process industry facilities. It establishes minimum requirements for building design, construction materials, and mechanical, electrical, communication, fire protection, and plumbing systems. The criteria reference applicable industry codes and standards to harmonize technical requirements and reduce costs for owners and manufacturers.
ASTM E709 01 STANDARD GUIDE mag part exam.pdfOmar Bellido
1) This document provides guidelines for magnetic particle examination, a nondestructive testing method for detecting cracks and other discontinuities near the surface of ferromagnetic materials.
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3) The guidelines describe procedures for part preparation, different magnetization techniques, types of magnetic particles, interpretation of indications, and other aspects of the examination process.
The document provides an overview of ASME codes and standards. It discusses that ASME was founded in 1880 and sets internationally recognized industrial codes and standards. It also describes that standards are voluntary guidelines while codes become enforceable law when adopted by governments. Finally, it summarizes some of the major ASME codes for boilers, pressure vessels, nuclear components, and piping systems.
This document provides guidance on controlling and monitoring corrosion in seawater injection systems. It outlines key factors that contribute to corrosion in these systems, such as oxygen, bacteria, and solids. The document recommends mechanical deaeration to remove dissolved oxygen followed by addition of an oxygen scavenger like ammonium or sodium bisulfite. Both aerobic and anaerobic bacteria must be controlled, requiring use of oxidizing biocides upstream of deaeration and organic biocides downstream. Monitoring of seawater injection systems is also needed to effectively control corrosion and ensure system integrity is maintained. Materials selection considers the corrosive environment and aims to minimize corrosion damage.
This document provides guidelines for evaluating the safety of pressure vessels and storage tanks. It summarizes key information on vessel design codes, failure modes, inspection methods, and service experience. The ASME Code and API Standard 620 are the primary design standards. Deterioration can occur due to defects, corrosion, cracking, and material degradation. Inspection methods include visual, liquid penetrant, magnetic particle, radiography, and ultrasonic testing. Surveys found cracking in 30-50% of vessels in some applications. Guidelines recommend inspection frequencies and repair criteria. The document aims to help identify safety issues and decide if further evaluation is needed.
This document provides standards and requirements for 90 and 45 degree integrally reinforced forged branch outlet fittings of buttwelding, socket welding, and threaded types. It specifies dimensions, materials, markings, design requirements, and testing to ensure branch fittings provide full reinforcement of openings in piping when attached. The standard is developed by the Manufacturers Standardization Society and provides dimensional standards for fittings in both U.S. customary and metric units to be used independently.
This document provides information about AS 4041-1998, the Australian Standard for pressure piping. It summarizes the standard's development process and lists the organizations represented on the standards committee. It also outlines the standard's scope and objectives to provide uniform national requirements for safely designing, fabricating, installing, testing, and operating pressure piping systems while allowing for economic piping designs.
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This document provides guidelines for the hygienic design of food processing equipment. Its objective is to prevent microbial contamination of food products during processing and packaging. Key points covered include:
- Materials used must be non-toxic, corrosion resistant and able to withstand cleaning and disinfectants.
- Equipment design should eliminate areas where microbes could survive cleaning or grow, such as crevices and dead zones.
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- Guidelines aim to balance engineering and hygienic demands to ensure food safety is not compromised.
The document provides an overview of ASME codes and standards. It discusses that ASME was founded in 1880 and sets internationally recognized industrial and manufacturing codes and standards. It describes that standards are voluntary guidelines while codes become enforceable law when adopted by governments. The document outlines several ASME codes including those for boilers, pressure vessels, nuclear components, and piping systems. It provides details on ASME's standards development process and conformity assessment programs.
This document provides structural design criteria for process industry facilities. It defines various dead loads to consider in design, including:
- Structure dead load (Ds) - weight of structure, foundation, and permanently attached items
- Erection dead load (Df) - fabricated weight of process equipment or vessels
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2. MR0175-2000 was an American National
Standard. ANSI Approval of the 2001
edition of MR0175 is expected by August
2001.
3. MR0175-2001
________________________________________________________________________
Foreword
This NACE standard materials requirement is one step in a series of committee studies, reports,
symposia, and standards that have been sponsored by former Group Committee T-1 (Corrosion
Control in Petroleum Production) relating to the general problem of sulfide stress cracking (SSC) of
metals. Much of this work has been directed toward the oil- and gas-production industry. This
standard is a materials requirement for metals used in oil and gas service exposed to sour gas, to
be used by oil and gas companies, manufacturers, engineers, and purchasing agents. Many of
the guidelines and specific requirements in this standard are based on field experience with the
materials listed, as used in specific components, and may be applicable to other components and
equipment in the oil-production industry or to other industries, as determined by the user. Users of
this standard must be cautious in extrapolating the content of this standard for use beyond its
scope.
The materials, heat treatments, and metal-property requirements given in this standard
represent the best judgment of Task Group 081 (formerly T-1F-1) and its administrative Specific
Technology Group (STG) 32 on Oil and Gas Production—Metallurgy (formerly Unit Committee T-
1F on Metallurgy of Oilfield Equipment).
This NACE standard updates and supersedes all previous editions of MR0175. The original
1975 edition of the standard superseded NACE Publication 1F166 (1973 Revision) titled “Sulfide
Cracking-Resistant Metallic Materials for Valves for Production and Pipeline Service,” and NACE
Publication 1B163 titled “Recommendation of Materials for Sour Service” (which included Tentative
Specifications 150 on valves, 51 on severe weight loss, 60 on tubular goods, and 50 on nominal
weight loss).
This standard will be revised as necessary to reflect changes in technology. (See Paragraph
1.6.)
Whenever possible, the recommended materials are defined by reference to accepted generic
(1) (2) (3) (4)
descriptors (such as UNS numbers) and/or accepted standards, such as AISI, API, ASTM,
(5)
or DIN standards.
In NACE standards, the terms shall, must, should, and may are used in accordance with
the definitions of these terms in the NACE Publications Style Manual, 4th ed., Paragraph
7.4.1.9. Shall and must are used to state mandatory requirements. Should is used to state
something considered good and is recommended but is not mandatory. May is used to
state something considered optional.
(1)
Metals and Alloys in the Unified Numbering System (latest revision), a joint publication of the American
Society for Testing and Materials (ASTM) and the Society of Automotive Engineers Inc. (SAE), 400
Commonwealth Dr., Warrendale, PA 15096.
(2)
American Iron and Steel Institute (AISI), 1133 15th St. NW, Washington, DC 20005-2701.
(3)
American Petroleum Institute (API), 1220 L St. NW, Washington, DC 20005.
(4)
American Society for Testing and Materials (ASTM), 100 Barr Harbor Dr., West Conshohocken, PA 19428-
2959.
(5)
Deutsches Institut für Normung (DIN), Postfach 1107, D-1000 Berlin 30, Federal Republic of Germany.
________________________________________________________________________
Arrows in the margins indicate technical or major editorial revisions that were approved by NACE
International STG 32 and incorporated into the 2001 edition of MR0175. Revisions are not indicated in the
tables or index.
NACE International i
5. MR0175-2001
7.2 Nitriding ...................................................................................................................... 19
8. Special Components .................................................................................................. 19
8.1 General....................................................................................................................... 19
8.2 Bearings ..................................................................................................................... 19
8.3 Springs ...................................................................................................................... 19
8.4 Instrumentation and Control Devices ......................................................................... 19
8.5 Seal Rings .................................................................................................................. 20
8.6 Snap Rings ................................................................................................................ 20
8.7 Bearing Pins ............................................................................................................... 20
8.8 Duplex Stainless Steel for Wellhead Components..................................................... 20
8.9 Special Process Wear-Resistant Parts ...................................................................... 20
9. Valves and Chokes .................................................................................................... 20
9.1 General....................................................................................................................... 20
9.2 Shafts, Stems, and Pins ............................................................................................. 20
9.3 Internal Valve and Pressure Regulator Components ................................................. 20
10. Wells, Flow Lines, Gathering Lines, Facilities, and Field Processing Plants ............. 21
10.1 General ............................................................................................................... 21
10.2 Wells................................................................................................................... 21
10.3 Subsurface Equipment ....................................................................................... 22
10.4 Wellheads........................................................................................................... 23
10.5 Flow Lines and Gathering Lines ......................................................................... 23
10.6 Production Facilities............................................................................................ 23
10.7 Compressors and Pumps................................................................................... 23
10.8 Pipe Fittings ........................................................................................................ 23
11. Drilling and Well-Servicing Equipment ............................................................... 23
11.1 General ............................................................................................................... 23
11.2 Control of Drilling and Well-Servicing Environments .......................................... 23
11.3 Drilling Equipment............................................................................................... 23
11.4 Blowout Preventer (BOP) ................................................................................... 24
11.5 Choke Manifolds and Choke and Kill Lines ........................................................ 24
11.6 Drill Stem Testing ............................................................................................... 24
11.7 Formation-Testing Tools .................................................................................... 24
11.8 Floating Drilling Operations ................................................................................ 24
11.9 Well-Servicing Equipment .................................................................................. 24
References........................................................................................................................ 25
Tables
1. Description of Test Levels ............................................................................................ 4
2. Test Data...................................................................................................................... 4
3. Stainless Steels Acceptable for Direct Exposure to Sour Environments ................... 27
4. Nonferrous Materials Acceptable for Direct Exposure to Sour Environments............ 28
5. Acceptable API and ASTM Specifications for Tubular Goods ................................... 30
6. Acceptable Materials for Subsurface Equipment for Direct Exposure to Sour
Environments .............................................................................................................. 31
7. Other Sources of Material Standards ......................................................................... 31
Figures
Figure 1: Sour Gas Systems.............................................................................................. 5
Figure 2: Sour Multiphase Systems ................................................................................... 5
Index
History of the Addition of Materials to MR0175................................................................. 32
________________________________________________________________________
NACE International iii
6. MR0175-2001
________________________________________________________________________
Section 1: General
1.1 Scope 1.2 Applicability
1.1.1 This standard presents metallic material 1.2.1 This standard applies to all components of
requirements for resistance to sulfide stress cracking equipment exposed to sour environments, where failure
(SSC) for petroleum production, drilling, gathering and by SSC would (1) prevent the equipment from being
flowline equipment, and field processing facilities to be restored to an operating condition while continuing to
used in hydrogen sulfide (H2S)-bearing hydrocarbon contain pressure, (2) compromise the integrity of the
service. This standard is applicable to the materials pressure-containment system, and/or (3) prevent the
and/or equipment specified by the materials standards basic function of the equipment from occurring.
institutions listed in Table 7 (or by equivalent standards Materials selection for items such as atmospheric and
or specifications of other agencies). This standard does low-pressure systems, water-handling facilities, sucker
not include and is not intended to include design rods, and subsurface pumps are covered in greater
specifications. Other forms of corrosion and other detail in other NACE International and API documents
modes of failure, although outside the scope of this and are outside the scope of this standard.
standard, should also be considered in design and
operation of equipment. Severely corrosive conditions 1.3 MR0175 Application
may lead to failures by mechanisms other than SSC and
should be mitigated by corrosion inhibition or materials Sulfide stress cracking (SSC) is affected by factors
selection, which are outside the scope of this standard. including the following:
For example, some lower-strength steels used for
pipelines and vessels may be subjected to failure by (1) metal chemical composition, strength, heat treatment,
blister cracking or hydrogen-induced (stepwise) cracking and microstructure;
as a result of hydrogen damage associated with general
1,2
corrosion in the presence of H2S. Also, austenitic (2) hydrogen ion concentration (pH) of the environment;
stainless steels and even more highly alloyed materials
may fail by a type of chloride stress corrosion cracking (3) H2S concentration and total pressure;
that is promoted by elevated temperature, aggravated in
some cases by the presence of H2S. (4) total tensile stress (applied plus residual);
1.1.2 Many of the materials initially included in MR0175 (5) temperature; and
were included based on field use under varied
conditions and the items for inclusion did not record the (6) time.
environments on which acceptance of these alloys into
MR0175 was based. MR0175 has specified The user shall determine whether or not the environmental
environmental limits for alloys included more recently. conditions are such that MR0175 applies.
The stated environmental limits represent conditions
under which the alloys successfully passed laboratory 1.3.1 MR0175 shall apply to conditions containing
tests. Because SSC is dependent on the environment, water as a liquid and H2S exceeding the limits defined
including stress, H2S partial pressure, the presence of in Paragraph 1.3.1.1. It should be noted that highly
elemental sulfur, salinity, pH, and metallurgical condition susceptible materials may fail in less severe
of the alloys, the actual environmental limits may not environments.
have been defined for any alloys in MR0175. It is the
user’s responsibility to determine both (1) the degree of
accuracy to which laboratory test data, and (2) the
degree of applicability of qualifying field experience,
simulates the critical variables of the intended
application.
NACE International 1
7. MR0175-2001
(6,7) (6,7)
1.3.1.1 All gas, gas condensate, and sour
(8,9)
crude oil (except as noted) (3) isolating the components from the sour
environment.
When the partial pressure of H2S in a wet (water as
a liquid) gas phase of a gas, gas condensate, or Metals susceptible to SSC have been used successfully
crude oil system is equal to or exceeds 0.0003 MPa by controlling drilling or workover fluid properties, during
abs (0.05 psia). drilling and workover operations, respectively.
1.3.2 MR0175 need not apply (the user shall 1.5 Metallic materials have been included in this standard as
determine) when the following conditions exist: acceptable materials based on their resistance to SSC either
in actual field applications, in SSC tests, or both. Many alloys
1.3.2.1 Low-pressure gas included in the first edition of MR0175 had proved to be
satisfactory in sour service even though they might have
When the total pressure is less than 0.4 MPa abs cracked in standard SSC tests, such as those addressed in
4
(65 psia). NACE Standard TM0177. Because MR0175 was
incorporated as a mandatory requirement by certain
1.3.2.2 Low-pressure oil and gas multiphase regulatory agencies, it soon became impossible to use
systems satisfactory field applications as a criterion for the addition of
new materials or processes; i.e., because regulations
When the total pressure is less than 1.8 MPa abs prohibited the use of materials not specifically approved in
(265 psia), the maximum gas:oil ratio (SCF:bbl MR0175, proponents of new materials or processes could
[SCF:bbl]) is 5,000 or less, and the H2S content is not establish a history of satisfactory field application.
less than 15 mol% and the H2S partial pressure is Consequently, some materials in the standard may not
less than 0.07 MPa abs (10 psia). perform as well in SSC tests as newer materials that have
been excluded on the basis of laboratory test data.
1.3.3 MR0175 need not apply (the user shall
determine) for the following conditions: Materials’ performance in the field may be different from that
indicated by laboratory testing. To aid the user of this
1.3.3.1 Salt-water wells and salt-water handling standard, those materials that were included in the original
facilities. These are covered by NACE Standard edition (MR0175-75) are noted in the index.
3
RP0475.
Materials included in this standard are resistant to, but not
1.3.3.2 Weight-loss corrosion and corrosion necessarily immune to, SSC under all service conditions.
fatigue.
1.5.1 The acceptable materials and manufacturing
1.3.3.3 Refineries and chemical plants. processes listed in Sections 3 through 11 should give
satisfactory resistance to SSC in sour environments
1.4 Control of SSC when the materials are (1) manufactured to the heat
treatment and mechanical properties specified, and (2)
1.4.1 SSC may be controlled by any or all of the used under the conditions specified.
following measures:
1.6 Procedures for the Addition of New Materials or
(1) using the materials and processes described in Processes
this standard;
(2) controlling the environment; or
___________________________
(6)
Figure 1 provides a graphical representation of the above partial pressure relationship.
(7)
Partial pressure may be calculated by multiplying the system total pressure times the mol fraction of H2S. For example, in a 69-MPa abs
(10,000-psia) gas system where the H2S is 10% mol in the gas, the H2S partial pressure is:
10 10
x 69 = 6.9 MPa abs x 10,000 = 1,000 psia
100 100
(8)
Figure 2 provides a graphical representation of the above partial pressure relationship.
(9)
For downhole liquid crude oil systems operating above the bubble point pressure, for which no equilibrium gas composition is available, the
partial pressure of H2S may be determined by using the mol fraction of H2S in the gas phase at the bubble point pressure. For example, in an
oil with a 34.5-MPa abs (5,000-psia) bubble point pressure which has 10 mol% H2S in the gas phase at the bubble point, the H2S partial
pressure is:
10 10
34.5 x = 3.45 MPa abs 5,000 x = 500 psia
100 100
2 NACE International
8. MR0175-2001
1.6.1 The guidelines and specific requirements in this 1.7.1 The relationship among SSC, heat treatment, and
standard are based on satisfactory field experience hardness has been documented by laboratory and field
and/or laboratory data. Materials will be added to service data. Because hardness testing is
MR0175 after completion of laboratory or field tests nondestructive, it is used by manufacturers as a quality
performed and successful balloting in accordance with control method and by users as a field inspection
the requirements of this standard. method. Accurate hardness testing requires strict
compliance with the methods described in appropriate
Requests for revision of this standard should be made in ASTM standards.
writing to NACE Headquarters as described in the
5
NACE Technical Committee Publications Manual. 1.7.2 Sufficient hardness tests should be made to
These requests shall state the specific changes establish the actual hardness of the material or
proposed, supported by appropriate documentation, component being examined. Individual hardness
including a complete description of the materials or readings exceeding the value permitted by this standard
processes and laboratory or field test data or service can be considered acceptable if the average of several
performance, or other technical justification. The readings taken within close proximity does not violate
requested change shall be reviewed and balloted as the value permitted by this standard and no individual
described in the NACE Technical Committee reading is greater than 2 Rockwell C hardness (HRC)
Publications Manual. scale units above the acceptable value. The number
and location of test areas are outside the scope of this
1.6.2 New materials and/or new processes that are standard.
associated with specific material(s) shall be balloted
according to a Test Level Category. Each category has 1.7.3 The HRC scale is referred to throughout this
a level of environmental severity, which is listed in Table standard. Hardness values measured by HRC shall be
1; the balloter is free to increase the severity at which the primary basis for acceptance. When warranted,
his/her tests are conducted subject to the minimum Brinell (HB) or other hardness scales may be used.
environmental constraints of the balloted Test Level When applicable, hardness conversions shall be made
6
Category. Ballots on new materials and/or processes in accordance with ASTM E 140 Standard Hardness
that are based only on laboratory data shall contain data Conversion Table for Metals. Microhardness
from tests conducted on specimens from at least three acceptance criteria are considered outside the scope of
heats of material. this standard.
→ 1.6.3 Austenitic and duplex stainless steels, nickel-
based alloys, and titanium alloys may be susceptible to
1.8 Materials Handling
cracking at elevated temperature. For use at elevated 1.8.1 Although this standard covers materials intended
temperature, data at Test Level IV, V, VI, or VII should for sour service, it is not to be construed as implying that
be submitted. When a Test Level Category higher than products conforming to these requirements will be
III is being balloted, the ballot item submitter shall also resistant to SSC in sour environments under all
include test results at room temperature according to the conditions. Improper design, manufacturing, installation,
requirements of Test Level Category III. Cracking of or handling can cause resistant materials to become
some duplex stainless steels has been inhibited by susceptible to SSC.
galvanic coupling with steel; therefore, evaluation of
duplex stainless steels at room temperature using Test 1.9 It is the responsibility of the user to determine the
Level II should be considered. expected operating conditions and to specify when this
standard applies. This standard includes a variety of
1.6.4 Laboratory data produced in accordance with the materials that might be used for any given component. The
requirements of NACE Standard TM0177 provide one user may select specific materials for use on the basis of
accepted basis for required laboratory test information. operating conditions that include pressure, temperature,
Other test methods may be employed. The test results corrosiveness, fluid properties, etc. For example, in selecting
with testing details shall be incorporated into this bolting components, the pressure rating could be affected.
standard in Table 2; for example, for tension testing, the The following could be specified at the user’s option: (1)
threshold stress at which cracking occurs or the materials from this standard used by the manufacturer, and
maximum stress at which failure/cracking does not occur (2) materials from this standard proposed by the
will be listed with the material and the conditions under manufacturer and approved by the user.
which it is tested. These test environments are not
intended to represent actual service conditions. The 1.10 When new restrictions are put on materials in this
data that are presented in Table 2 are not meant as standard or when materials are deleted from this standard,
guidelines on application or a limit for service materials in use at the time of the change that complied with
environments in which materials may be used; it is the this standard prior to the standard revision and that have not
user’s responsibility to ensure that a material will be experienced H2S-enhanced environmental cracking failure in
satisfactory in the intended service environment. their local environment are in compliance with this standard.
However, when these materials are replaced from their local
1.7 Hardness Requirements environment, the replacement materials must be listed in this
NACE International 3
9. MR0175-2001
standard at the time of replacement in order to be in compliance with this standard.
Table 1: Description of Test Levels
Test Level I II III IV V VI VII
Temperature 25 ±3°C 25 ±3°C 25 ±3°C 90 ±5°C 150 ±5°C 175 ±5°C 205 ±5°C
(77 ±5°F) (77 ±5°F) (77 ±5°F) (194 ±9°F) (302 ±9°F) (347 ±9°F) (401 ±9°F)
CO2 content, none none none 0.7 MPa 1.4 MPa 3.5 MPa 3.5 MPa
min. abs (100 abs (200 abs (500 abs (500
psia) psia) psia) psia)
Environmental H2S content, (list) TM0177 TM0177 0.003 MPa 0.7 MPa 3.5 MPa 3.5 MPa
Condition min. abs (0.4 abs (100 abs (500 abs (500
psia) psia) psia) psia)
Chloride (list) TM0177 TM0177 150,000 150,000 200,000 250,000
content, min. mg/L mg/L mg/L mg/L
pH (list) TM0177 TM0177 (list) (list) (list) (list)
Other (list) none coupled (list) (list) (list) (list)
to steel
Test Method(s) (list) (list the (list the (list) (list) (list) (list)
TM0177 TM0177
method) method)
Material Type and Condition describe—chemical composition, UNS number, process history
Material Properties describe—yield strength, tensile strength, % elongation, hardness
Stress Level and Results describe—test stress level, plastic strain, etc., test results
Table 2: Test Data
Test Level Material Type and Material Properties Test Method and Test Results
Condition Environment
4 NACE International
10. MR0175-2001
GRAINS H2S PER 100 SCF
1 10 100 1,000
10,000
0.
05
PS
A
TOTAL PRESSURE, PSIA
IA
1,000
PA
R
TI
A
L
PR
ES
S
B SULFIDE STRESS CRACKING REGION
UR
E
100
65 PSIA TOTAL PRESSURE
10
0.0001 0.001 0.01 0.1 1 10
1 10 100 1,000 10,000 100,000
MOL % H2S IN GAS
PPM H2S IN GAS
FIGURE 1: Sour Gas Systems (see Paragraph 1.3.1.1)
GRAINS H2S PER 100 SCF
1 10 100 1,000
10,000
0.
05
PS
IA
PA
R
TI
SULFIDE STRESS CRACKING REGION
A
TOTAL PRESSURE, PSIA
1,000
L
PR
ES
SU
R
E
265 PSIA TOTAL PRESSURE
10
PS RE
P
IA SS
PA UR
R E
100
TI
A
L
15% H2S
10
0.0001 0.001 0.01 0.1 1 10
1 10 100 1,000 10,000 100,000
MOL % H2S IN GAS
PPM H2S IN GAS
FIGURE 2: Sour Multiphase Systems (see Paragraph 1.3.1.1)
Metric Conversion Factor: 1 MPa = 145.089 psia
NACE International 5
11. MR0175-2001
________________________________________________________________________
Section 2: Definitions
Age Hardening: Hardening by aging, usually after rapid cooling Cast Component (Casting): Metal that is obtained at or
or cold working. near its finished shape by the solidification of molten metal
in a mold.
Aging: A change in metallurgical properties that generally
occurs slowly at room temperature (natural aging) and more Cast Iron: An iron-carbon alloy containing approximately 2
rapidly at higher temperature (artificial aging). to 4% carbon. Cast irons may be classified as:
Annealing: Heating to and holding at a temperature (1) gray cast iron—cast iron that gives a gray fracture as a
appropriate for the specific material and then cooling at a result of the presence of flake graphite;
suitable rate, for such purposes as reducing hardness,
improving machinability, or obtaining desired properties (also (2) white cast iron—cast iron that gives a white fracture as
see Solution Heat Treatment). a result of the presence of cementite (Fe3C);
Austenite: The face-centered crystalline phase of iron-base (3) malleable cast iron—white cast iron that is thermally
alloys. treated to convert most or all of the cementite to graphite
(temper carbon);
Austenitic Steel: A steel whose microstructure at room
temperature consists predominantly of austenite. (4) ductile (nodular) cast iron—cast iron that has been
treated while molten with an element (usually magnesium or
Austenitizing: Forming austenite by heating a ferrous metal to cerium) that spheroidizes the graphite; or
a temperature in the transformation range (partial austen-
itizing) or above the transformation range (complete (5) austenitic cast iron—cast iron with a sufficient amount
austenitizing). of nickel added to produce an austenitic microstructure.
Autofrettage: A technique whereby residual compressive Cemented Tungsten Carbide: Pressed and sintered
stresses are created at the interior of a thick-walled component monolithic tungsten carbide alloys consisting of tungsten
by application and release of internal pressure that causes carbide with alloy binders of primarily cobalt or nickel.
yielding of the metal near the ID or bore of the component.
Chloride Stress Corrosion Cracking: Failure by cracking
Blowout Preventers (BOP): Mechanical devices capable of under the combined action of tensile stress and corrosion in
containing pressure, used for control of well fluids and drilling the presence of chlorides and water.
fluids during drilling operations.
Cold Deforming: See Cold Working.
Brazing: Joining metals by flowing a thin layer (of capillary
thickness) of a lower-melting-point nonferrous filler metal in the Cold Forming: See Cold Working.
space between them.
Cold Reducing: See Cold Working.
Brinell Hardness (HB): A hardness value obtained by use of a
10 mm-diameter hardened steel (or carbide) ball and normally Cold Working: Deforming metal plastically under
7
a load of 3,000 kg, in accordance with ASTM E 10. conditions of temperature and strain rate that induce strain
hardening, usually, but not necessarily, conducted at room
Burnishing: Smoothing surfaces with frictional contact temperature. Contrast with hot working.
between the material and some other hard pieces of material,
such as hardened steel balls. Double Tempering: A treatment in which normalized or
quench-hardened steel is given two complete tempering
Carbon Steel: An alloy of carbon and iron containing up to 2% cycles (cooling to a suitable temperature after each cycle)
carbon and up to 1.65% manganese and residual quantities of with the second tempering cycle performed at a
other elements, except those intentionally added in specific temperature at or below the first tempering temperature.
quantities for deoxidation (usually silicon and/or aluminum). The object is to temper any martensite that may have
Carbon steels used in the petroleum industry usually contain formed during the first tempering cycle.
less than 0.8% carbon.
Duplex (Austenitic/Ferritic) Stainless Steel: A stainless
Case Hardening: Hardening a ferrous alloy so that the outer steel whose microstructure at room temperature consists
portion, or case, is made substantially harder than the inner primarily of a mixture of austenite and ferrite.
portion, or core. Typical processes are carburizing, cyaniding,
carbonitriding, nitriding, induction hardening, and flame
hardening.
6 NACE International
12. MR0175-2001
Elastic Limit: The maximum stress to which a material may be Nitriding: A case-hardening process whereby nitrogen is
subjected without any permanent strain remaining upon introduced into the surface of metallic materials (most
complete release of stress. commonly ferrous alloys). Typical processes include, but
are not limited to, liquid nitriding, gas nitriding, and ion or
Ferrite: A body-centered cubic crystalline phase of iron-base plasma nitriding.
alloys.
Nonferrous Metal: A metal in which the major constituent
Ferritic Steel: A steel whose microstructure at room is one other than iron.
temperature consists predominantly of ferrite.
Normalizing: Heating a ferrous metal to a suitable
Ferrous Metal: A metal in which the major constituent is iron. temperature above the transformation range (austenitizing),
holding at temperature for a suitable time, and then cooling
Free-Machining Steel: Steel to which elements such as sulfur, in still air or protective atmosphere to a temperature
selenium, or lead have been added intentionally to improve substantially below the transformation range.
machinability.
Partial Pressure: Ideally, in a mixture of gases, each
Hardness: Resistance of metal to plastic deformation, usually component exerts the pressure it would exert if present
by indention. alone at the same temperature in the total volume occupied
by the mixture. The partial pressure of each component is
Heat Treatment: Heating and cooling a solid metal or alloy in equal to the total pressure multiplied by its mole fraction in
such a way as to obtain desired properties. Heating for the sole the mixture. For an ideal gas, the mole fraction is equal to
purpose of hot working is not considered heat treatment. (See the volume fraction of the component.
also Solution Heat Treatment.)
Plastic Deformation: Permanent deformation caused by
Heat-Affected Zone (HAZ): That portion of the base metal that stressing beyond the elastic limit.
was not melted during brazing, cutting, or welding, but whose
microstructure and properties were altered by the heat of these Postweld Heat Treatment: Heating and cooling a
processes. weldment in such a way as to obtain desired properties.
Hot Rolling: Hot working a metal through dies or rolls to obtain Precipitation Hardening: Hardening a ferrous metal by
a desired shape. austenitizing and then cooling rapidly enough so that some
or all of the austenite transforms to martensite.
Hot Working: Deforming metal plastically at such a
temperature and strain rate that recrystallization takes place Pressure-Containing Parts: Those parts whose failure to
simultaneously with the deformation, thus avoiding any strain function as intended would result in a release of retained
hardening. fluid to the atmosphere. Examples are valve bodies,
bonnets, and stems.
Low-Alloy Steel: Steel with a total alloying element content of
less than about 5%, but more than specified for carbon steel. Quench and Temper: Quench hardening followed by
tempering.
Lower Critical Temperatures: In ferrous metals, the
temperatures at which austenite begins to form during heating Recrystallization Temperature: The minimum temperature
or at which the transformation of austenite is completed during at which a new strain-free structure is produced in cold-
cooling. worked metal within a specified time.
Manufacturer: The firms or persons involved in some or all Residual Stress: Stress present in a component free of
phases of manufacturing or assembly of components. For external forces or thermal gradients.
example, the firm used to upset tubing is considered a
manufacturer. Rockwell C Hardness (HRC): A hardness value obtained
by use of a cone-shaped diamond indentor and a load of
8
Martensite: A supersaturated solid solution of carbon in iron 150 kg, in accordance with ASTM E 18.
characterized by an acicular (needle-like) microstructure.
Shot Peening: Inducing compressive stresses in a
Martensitic Steel: A steel in which a microstructure of material’s surface layer by bombarding it with a selected
martensite can be attained by quenching at a cooling rate fast medium (usually round steel shot) under controlled
enough to avoid the formation of other microstructures. conditions.
Microstructure: The structure of a metal as revealed by Slush Pump: Pump normally used to circulate drilling fluids
microscopic examination of a suitably prepared specimen. through the drill stem into the annulus of the hole and to the
surface for the purpose of removing cuttings and
maintaining a hydrostatic head.
NACE International 7
13. MR0175-2001
Solid Solution: A single crystalline phase containing two or Tensile Strength: In tensile testing, the ratio of maximum
9
more elements. load to original cross-sectional area (see ASTM A 370 ).
Also called “ultimate strength.”
Solution Heat Treatment (Solution Anneal): Heating a metal
to a suitable temperature and holding at that temperature long Tensile Stress: The net tensile component of all combined
enough for one or more constituents to enter into solid solution, stresses—axial or longitudinal, circumferential or “hoop,”
then cooling rapidly enough to retain the constituents in and residual.
solution.
Transformation Ranges: Those ranges of temperature for
Sour Environment: See Paragraph 1.3. steels within which austenite forms during heating and
transforms during cooling. The two ranges are distinct,
Stainless Steel: Steel containing 10.5% or more chromium. sometimes overlapping, but never coinciding.
Other elements may be added to secure special properties.
Tubular Component: A cylindrical component (pipe)
Standard Cubic Foot of Gas: The quantity of a gas occupying having a longitudinal hole that is used in drilling/production
one cubic foot at a pressure of one atmosphere or 0.10133 operations for conveying fluids.
MPa (14.696 psia) and a temperature of 15°C (59°F).
Welding: Joining two or more pieces of metal by applying
Stress Corrosion Cracking (SCC): Cracking of metal heat and/or pressure with or without filler metal, to produce
produced by the combined action of corrosion and tensile a union through localized fusion of the substrates and
stress (residual or applied). solidification across the interface.
Stress Relieving (Thermal): Heating a metal to a suitable Weldment: That portion of a component on which welding
temperature, holding at that temperature long enough to reduce has been performed. A weldment includes the weld metal,
residual stresses, and then cooling slowly enough to minimize the heat-affected zone (HAZ), and the base metal.
the development of new residual stresses.
Weld Metal: That portion of a weldment that has been
Sulfide Stress Cracking (SSC): Brittle failure by cracking molten during welding.
under the combined action of tensile stress and corrosion in the
presence of water and H2S. See Paragraph 1.1 for information Wrought: Metal in the solid condition that is formed to a
on blistering. desired shape by working (rolling, extruding, forging, etc.),
usually at an elevated temperature.
Surface Hardening: See Case Hardening.
Yield Strength: The stress at which a material exhibits a
Tempering: In heat treatment, reheating hardened steel or specified deviation from the proportionality of stress to
hardened cast iron to some temperature below the lower critical strain. The deviation is expressed in terms of strain by
temperature for the purpose of decreasing the hardness and either the offset method (usually at a strain of 0.2%) or the
increasing the toughness. The process is also sometimes total-extension-under-load method (usually at a strain of
applied to normalized steel. 0.5%) (see ASTM A 370).
________________________________________________________________________
Section 3: Ferrous Metals
3.1 General. Ferrous metals shall meet the requirements of 3.2.1 All carbon and low-alloy steels are acceptable at
this section if they are to be exposed to sour environments. 22 HRC maximum hardness provided they (1) contain
The presence of environmental (H2S partial pressure, sulfur less than 1% nickel, (2) meet the criteria of Paragraphs
content, chloride content, and temperature) and/or mechanical 3.2.2, 3.3, and Section 5, and (3) are used in one of the
strength limitations for some corrosion-resistant alloy (CRA) following heat-treat conditions:
materials does not mean that those materials do not resist
stress corrosion cracking as well as those materials in the (a) hot-rolled (carbon steels only);
same class that do not have such limitations.
(b) annealed;
The susceptibility to SSC of most ferrous metals can be
strongly affected by heat treatment, cold work, or both. The (c) normalized;
following paragraphs describe heat treatments for specific
materials that have been found to provide acceptable (d) normalized and tempered;
resistance to SSC.
(e) normalized, austenitized, quenched, and tem-
3.2 Carbon and Low-Alloy Steels pered; or
8 NACE International
14. MR0175-2001
(f) austenitized, quenched, and tempered. 3.2.2.1 This requirement does not apply to pipe
grades listed in Table 5 or cold work imparted by
3.2.1.1 Forgings produced in accordance with the pressure testing according to the applicable code.
10
requirements of ASTM A 105 are acceptable, Cold-rotary straightened pipe is acceptable only
provided the hardness does not exceed 187 HB where permitted in API specifications. Cold-
12
maximum. worked line pipe fittings of ASTM A 53 Grade B,
13 14
ASTM A 106 Grade B, API 5L Grade X-42, or
3.2.1.2 Acceptance criteria: Wrought carbon and lower-strength grades with similar chemical
low-alloy steels with a hardness greater than 22 HRC compositions are acceptable with cold strain
that are not otherwise covered by this standard must equivalent to 15% or less, provided the hardness
meet the following minimum criteria for balloting prior in the strained area does not exceed 190 HB.
to inclusion in this standard. These criteria are
necessary but may not be sufficient conditions for 3.3 Free-Machining Steels
inclusion in all cases.
3.3.1 Free-machining steels shall not be used.
(1) The candidate steel must be tested in
accordance with the test procedures established in 3.4 Cast Iron
NACE Standard TM0177. The tensile bar, C-ring,
bent beam, and double-cantilever beam as described 3.4.1 Gray, austenitic, and white cast irons are not
in NACE Standard TM0177 are accepted test acceptable for use as a pressure-containing member.
specimens. Any of these specimens may be used. These materials may be used in internal components
related to API and other appropriate standards, pro-
(2) A minimum of three specimens from each of vided their use has been approved by the purchaser.
three different commercially prepared heats must be
tested in the (heat-treated) condition balloted for 3.4.2 Ferritic ductile iron in accordance with ASTM A
15
MR0175 inclusion. The composition of each heat and 395 is acceptable for equipment when API, ANSI,
the heat treatment(s) used shall be furnished as part and/or other industry standards approve its use.
of the ballot. The candidate material’s composition
(10)
range and/or UNS number and its heat-treated 3.5 Austenitic Stainless Steels
condition requested for inclusion in MR0175 must be
included with the ballot. 3.5.1 Austenitic stainless steels with chemical
compositions as specified in accordance with the
(3) The Rockwell hardness of each specimen must standards listed in Table 3, either cast or wrought, are
be determined and reported as part of the ballot. The acceptable at a hardness of 22 HRC maximum in the
average hardness of each specimen shall be the annealed condition, provided they are free of cold
hardness of that specimen. The minimum specimen work designed to enhance their mechanical
hardness obtained for a given heat/condition shall be properties.
the hardness of that heat/condition for the purpose of
balloting. The maximum hardness requested for 3.5.2 Austenitic stainless steel UNS S20910 is
inclusion of the candidate material in MR0175 must be acceptable at 35 HRC maximum hardness in the
specified in the ballot and should be supported by the annealed or hot-rolled (hot/cold-worked) condition,
data provided. provided it is free of subsequent cold work designed to
enhance its mechanical properties.
(4) Further, in order for the material/condition to be
considered for acceptance, it is required that, for each 3.5.3 Austenitic stainless steel alloy UNS N08020 is
of the commercial heats tested, stress intensity acceptable in the annealed or cold-worked condition at
values, etc. (as applicable to the test method used), of a hardness level of 32 HRC maximum.
all tests shall also be reported as part of the ballot item
16 17
when submitted. 3.5.4 Cast CN7M meeting ASTM A 351, A 743, or
18
A 744 is acceptable for nondownhole applications in
3.2.2 The metal must be thermally stress relieved the following conditions (there are no industry
following any cold deforming by rolling, cold forging, or standards that address these melting and casting
another manufacturing process that results in a permanent requirements):
outer fiber deformation greater than 5%. Thermal stress
relief shall be performed in accordance with the ASME (1) solution-annealed at 1121°C (2050°F) minimum
11
Code, Section VIII, Division 1, except that the minimum or solution-annealed at 1121°C (2050°F) minimum and
stress-relief temperature shall be 595°C (1100°F). The welded with AWS E320LR or ER320LR;
component shall have a hardness of 22 HRC maximum.
___________________________
(10)
These materials may be subject to chloride stress corrosion cracking in certain environments.
NACE International 9
15. MR0175-2001
(2) the castings must be produced from argon-oxygen Test Material Material Test Method, Test
decarburization (AOD) refined heats or re-melted AOD Level Type and Properties Environment Results
refined heats. The use of scraps, such as turnings, chips, Condition
and returned materials is prohibited unless melting is II and III UNS YS 296- TM0177 No
followed by AOD refining; J93254 331 MPa solution, 180° failures
(CK3MCuN) (43-48 ksi) u-bend loaded in 720+
castings, UTS 593- beyond yield, hours
(3) the CN7M composition listed in ASTM A 351, A 743, solution 648 MPa iron coupled
or A 744 shall be further restricted to 0.03% maximum heat-treated (86-94 ksi) and non-iron
carbon, 1.00% maximum silicon, 3.0 to 3.5% copper, El. 47-54% coupled
0.015% maximum sulfur, 0.030% maximum phosphorus, YS 331- TM0177 No
and 0.05% maximum aluminum; and 344 MPa tensile, loaded failures
(48-50 ksi) to yield, iron in 720+
(4) at a hardness level of 22 HRC maximum. UTS 648- coupled and hours
689 MPa non-iron
3.5.5 Wrought austenitic stainless steel UNS S31254 is (94-100 ksi) coupled
acceptable in the annealed or cold-worked condition at a El. 47-48%
hardness level of 35 HRC maximum.
3.5.10.1 UNS N08367 is acceptable in the
3.5.6 Solution-annealed and cold-worked austenitic wrought, solution heat-treated or solution heat-
stainless steel UNS N08367 is acceptable at a maximum treated and cold-worked condition to 35 HRC
hardness of 35 HRC for use in sour environments at any maximum in the absence of elemental sulfur. Test
temperature up to 150°C (302°F) only if: no free elemental data to Levels II, III, and modified V in Table 2
sulfur is present, the salinity is less than 5,000 mg/L, and were balloted.
the H2S partial pressure does not exceed 310 kPa (45 psi).
Test Material Type Material Test Method, Test
3.5.7 Wrought UNS S32200 is acceptable in the annealed Level and Condition Properties Environment Results
or annealed plus cold-worked condition at a hardness level II and III UNS N08367 YS 1,295 MPa TM0177 No
of 34 HRC maximum when the service environment is less solution heat- (118 ksi) Method A failures
treated and UTS 1,407 loaded to 90% in
than 170°C (338°F), contains less than 100 kPa (14.6 psi solution heat- MPa (204 ksi) of yield, iron 720+
or 1 bar) H2S, and does not contain elemental sulfur. treated and Elongation 11- coupled and hours
cold-worked 16% non-iron
3.5.8 Wrought stainless steel UNS N08926 is acceptable Hardness 41- coupled
in the annealed or cold-worked condition at a hardness 45 HRC
level of 35 HRC maximum for use in Environment V V mod 4-point bent- No
according to Paragraph 1.6.2, Table 1. Alloy UNS N08926 beam, Level V failures
has been shown resistant at temperatures up to 121°C modified: 10% in
(250°F) in sour environments containing 60,700 mg/L NaCl, 121°C 720+
chloride (10% NaCl), 0.7 MPa (101.5 psi) H2S, 1.4 MPa (302°F), 0.7 hours
MPa (101.5 psi)
(203 psi) CO2. H2S, at 100%
of yield
3.5.9 Cast UNS J93254 (CK3MCuN) in accordance with
ASTM A 351, A 743, or A 744 is acceptable in the cast, 3.5.11 Wrought UNS S32654 is acceptable in the
solution heat-treated condition at a hardness level of 100 absence of elemental sulfur, and in the annealed
HRB maximum in the absence of elemental sulfur. Test condition at a hardness level of 22 HRC maximum
data to Levels II and III in Table 2 were balloted. provided that it is free of cold work designed to
enhance the mechanical properties. Test data to
Levels II and III of Table 1 were balloted.
Test Material Type and Material Properties Test Method and Environment Test Results
Level Condition
II Wrought, annealed Hardness up to 16.5 Four-point loading, 0.9-1.0 x YS, 5% NaCl + 0.5% HAc, RT 12 specimens
HRC ptot = pH2S = 100 kPa (14.5 psi or 1 bar) tested, no cracks
II Wrought, annealed, Hardness up to 42.5 Four-point loading, 0.9-1.0 x YS, 5% NaCl + 0.5% HAc, RT 12 specimens
cold deformed by HRC ptot = pH2S = 100 kPa (14.5 psi or 1 bar) tested, no cracks
rolling 40%
III Wrought, annealed Hardness up to 16.5 Four-point loading, 0.9-1.0 x YS, coupling to carbon steel, 12 specimens
HRC 5% NaCl + 0.5% HAc, RT tested, no cracks
ptot = pH2S = 100 kPa (14.5 psi or 1 bar)
III Wrought, annealed, Hardness up to 42.5 Four-point loading, 0.9-1.0 x YS, coupling to carbon steel, 12 specimens
cold deformed by HRC 5% NaCl + 0.5% HAc, RT tested, no cracks
rolling 40% Ptot = pH2S = 100 kPa (14.5 psi or 1 bar)
10 NACE International
16. MR0175-2001
3.5.12 Wrought UNS S31266 processed with vacuum subsequently solution annealed and cold worked is
induction melting (VIM) or vacuum oxygen deoxidation acceptable to 38 HRC maximum hardness for use up
(VOD) followed by electroslag remelting (ESR) and to Environment V according to Paragraph 1.6.2, Table
1. Test data to Levels I and V were balloted.
Test Material Type and Material Test Method and Environment Stress Level (% Test Results
Level Condition Properties Actual Y.S.)
(HRC)
I Solution-annealed 41 TM0177 Method A— 100 720 h NF
and cold-drawn 5% NaCl
0.5% acetic acid
0.1 MPa H2S
24°C
I Solution-annealed 41 TM0177 Method A — 100 720 h NF
and cold-drawn 5% NaCl
0.5% acetic acid
0.1 MPa H2S
24°C
coupled to steel
I Solution-annealed 37, 36, 35 TM0177 Method A — 100 720 h NF
and cold-worked 5% NaCl
by tensile straining 0.5% acetic acid
0.1 MPa H2S
24°C
I Solution-annealed 37, 36, 35 TM0177 Method A — 100 720 h NF
and cold-worked 5% NaCl
by tensile straining 0.5% acetic acid
0.1 MPa H2S
24°C
V Solution-annealed 41 TM0177 Method A — 90 at 150°C 720 h NF
and cold-drawn 15% NaCl
0.7 MPa H2S
1.4 MPa CO2
150°C
V Solution-annealed 37, 38 TM0177 Method A — 90 at 150°C 720 h NF
and cold-worked 15% NaCl
by tensile straining 0.7 MPa H2S
1.4 MPa CO2
150°C
(A)
V mod. Solution-annealed 38, 39 Four-point bend test — 100 at 150°C 720 h NF
and cold-rolled 20% NaCl
0.7 MPa H2S
1.4 MPa CO2
150°C
(A)
mod. — 20% NaCl was used instead of the standard 15% NaCl as given in the normal Level V test solution.
NF — No Failures
F — Failure
3.5.13 Wrought UNS S34565 is acceptable in the Test Material Type Material Test Method Stress Test
solution-annealed condition to 29 HRC maximum in the Level and Properties and Level Results
absence of elemental sulfur. Test data to Level IV in Condition Environment
Table 1 were balloted. Level III testing was done with III Wrought, Max. 29 TM0177, Sol. 90% NF
coupling to carbon steel. solution- HRC A, RT, YS
annealed Method A
UNS S34565
IV Wrought, Max. 29 TM0177, 90% NF
solution- HRC Table 1 Level SMYS
annealed IV, 90°C,
UNS S34565 Method A
IV Wrought, Max. 29 Similar to No
solution- HRC TM0198, cracks
annealed 90°C
UNS S34565
NACE International 11
17. MR0175-2001
3.6 Ferritic Stainless Steels 3.7.2.2 Wrought low-carbon martensitic stainless
steel UNS S41425 is acceptable in the
3.6.1 Ferritic stainless steels are acceptable at a 22 austenitized, quenched, and tempered condition to
HRC maximum hardness, provided they are in the 28 HRC maximum hardness in the absence of
annealed condition and meet the criteria of Section 5. elemental sulfur. Test data to Level I in Table 1
Acceptable ferritic stainless steels are listed in Table 3. were balloted.
(11)
3.7 Martensitic Stainless Steels Level Material Material Test Method Stress Test
Type and Properties and Level Results
3.7.1 Martensitic stainless steels, as listed in Table 3, Condition Environment
either cast or wrought, are acceptable at 22 HRC I Wrought, HRC 29, TM0177 80% NF
maximum hardness provided they are heat treated in quenched, 27, 28 Solution A SMYS
and except H2S
accordance with Paragraph 3.7.1.1 and meet the tempered 0.010 MPa
criteria of Section 5. Martensitic stainless steels that (1.5 psia)
are in accordance with this standard have provided pH 3.5
satisfactory field service in some sour environments. RT Method A
These materials may, however, exhibit threshold stress Uncoupled to
levels in NACE Standard TM0177 that are lower than steel
those for other materials included in this standard. I Wrought, HRC 29, H2S 0.0030 80% NF
quenched, 27, 28, 29 MPa (0.45 and
3.7.1.1 Heat Treat Procedure (Three-Step and psia) 90%
Process) tempered CO2 0.7 MPa SMYS
(101 psia)
NaCl 15%
(1) Normalize or austenitize and quench. Temp. 90°C
(194°F)
(2) Temper at 620°C (1150°F) minimum; then I Wrought, HRC 29, H2S 0.010 80% NF
cool to ambient temperature. quenched, 27, 28 MPa (1.5 psia) and
and CO2 20 MPa 90%
(3) Temper at 620°C (1150°F) minimum, but tempered (450 psia) SMYS
lower than the first tempering temperature; then NaCl 5%
cool to ambient temperature. Temp. 175°C
(348°F)
3.7.1.2 Subsequent to cold deformation (see (10)
Paragraph 3.2.2) the material shall be furnace 3.8 Precipitation-Hardening Stainless Steels
stress relieved at 620°C (1150°F) minimum to 22
3.8.1 Wrought UNS S17400 martensitic precipitation-
HRC maximum hardness.
hardening stainless steel is acceptable at 33 HRC
3.7.2 Low-Carbon Martensitic Stainless Steels maximum hardness provided it has been heat treated
in accordance with Paragraph 3.8.1.1 or Paragraph
3.7.2.1 Cast and wrought low-carbon martensitic 3.8.1.2. Precipitation-hardening martensitic stainless
stainless steels meeting the chemistry steels that are in accordance with this standard have
19
requirements of ASTM A 487 Grade CA6NM and provided satisfactory field service in some sour
UNS S42400 are acceptable to 23 HRC maximum environments. These materials may, however, exhibit
provided they are heat treated in accordance with threshold stress levels in NACE Standard TM0177 that
Paragraph 3.7.2.1.1.
(12) are lower than those of other materials included in this
standard.
3.7.2.1.1 Heat-Treat Procedure (Three-
Step Process) 3.8.1.1 Double Age at 620°C (1150°F)
(1) Austenitize at 1010°C (1850°F) (1) Solution anneal at 1040° ±14°C (1900°
minimum and air or oil quench to ambient ±25°F) and air cool, or suitable liquid quench, to
temperature. below 32°C (90°F).
(2) Temper at 648° to 690°C (1200° to (2) Harden at 620° ±14°C (1150° ±25°F) for 4
1275°F) and air cool to ambient temperature. hours minimum at temperature and cool in air.
(3) Temper at 593° to 620°C (1100° to
1150°F) and air cool to ambient temperature.
___________________________
(11)
Valve manufacturers generally do not use these materials for valve stems or other highly stressed components in sour service.
(12)
The hardness correlation tabulated in ASTM E 140 does not apply to CA6NM or UNS S42400. When hardness is measured in Brinell
units, the permissible BHN limit is 255 maximum, which has been empirically determined to be equivalent to 23 HRC for these alloys.
12 NACE International