Moog specializes in providing customized testing solutions across various industries, including aerospace, automotive, and industrial applications, maximizing the value for testing labs through performance estimations and cost/performance trade studies. Their offerings include advanced servo-hydraulic actuators, hydraulic power units, and simulation tools designed to meet specific requirements within defined constraints. Moog also emphasizes collaboration with partners and global support to deliver comprehensive testing systems.

1. Customised Solutions for Demanding Material Test
and Simulation Applications
27 March, 2017

2. 2
• Introduction
• A Customised Approach to Test Solutions
• Application Examples
• Summary
Agenda

3. 3
Moog: Leading designer,
manufacturer, and integrator of
precision control components and
systems
• Revenue FY16
$2.41B
• Employees worldwide:
11,000+
• Headquartered in East Aurora,
New York, USA
• Public listed company:
since 1959
• Currently listed on NYSE (MOG.A
and MOG.B)
* Source: Moog Inc. 2009
Moog Inc.
Facts and figures
DSTO Hawk Aircraft Fatigue Life Test
Components
Group
20%
Industrial
Group
21%
Space and
Defense Group
15%
Aircraft
Group
44%
Note: Nov. 2016 Financials, Source: Moog Inc.
Medical Devices is part of Components.
% Revenue by
Operating Group

4. 4
Moog Worldwide
• USA
• Canada
• Brazil
• Argentina
• Japan
• Philippines
• China
• India
• Korea
• Australia
• Singapore
Americas Pacific
• Germany
• Luxembourg
• United Kingdom
• Finland
• France
• The Netherlands
• Ireland
• Russia
• South Africa
• Sweden
• Italy
• Norway
• Spain
• Turkey
Europe
Shanghai, China
Production facility Test
Nieuw-Vennep, Netherlands
Production facility Test
East Aurora, NY, USA
Headquarters and
Production facility Test
Plymouth, MI, USA
Production facility Test
Main Sites for Testing Around the Globe

5. 5
A Customised Approach to
Test Solutions

6. 6
1. Analyse Test Requirements
i. Static, Quasi-static or Dynamic testing
ii. Force, displacement and test frequency or velocity
requirements
iii. Load definition
iv. Safety & Specimen Protection
v. Refurbishment vs new solution
2. Identify Constraints
i. Power limit
ii. Footprint or mechanical envelope
iii. Project delivery time
iv. Budget
3. Develop a Solution
i. Define scope for Moog and solution partners if required.
ii. Performance estimation and trade studies ensuring
requirements are achieved within defined constraints.
iii. Develop solution using Moog building blocks, customised
and ancillary products for Moog scope of work.
iv. Close collaboration with solution partners, leveraging
Moog expertise in the test and simulation industry.
v. Validation of the Solution through factory testing and on-
site commissioning
Offering a Customised Approach to
Test Solutions
Custom
products
Standard
building
blocks

7. 7
Test Solution Building Blocks
Creating the System that Works for Your Needs

8. 8
1. Servo-hydraulic actuators for Static, Quasi-
static or Dynamic testing
i. Stall forces up to 4,500kN at various strokes.
ii. Design pressures up to 700Bar.
iii. Symmetric or Asymmetric design with cushions
iv. Low friction seals
v. Integrated position transducer and load cell
vi. Mounts: Pedestal, clevis, swivel, trunnion, front
flange
vii. Moog servo valve matched to test requirement.
2. Hydraulic service manifolds
i. Pressure block and bleed
ii. Low-High selection with optioned soft transition
iii. Pulsation damping accumulators
iv. Control system integration
3. Hydraulic Power Units
i. Pressure and flow to meet requirement
ii. Various cooling and filtration designs
iii. Optional power limitation techniques : soft
start, VSD’s
iv. Optional noise limiting designs
v. Fully integrated with Moog Test controller for
maximum flexibility and safety.
Customised Products
500 kN
8”x4”x 500 mm
Customised or Bespoke Products to Fulfil Test Requirements within Project Constraints

9. 9
It’s a long process, engage early to maximise your success
rate with ARC grants.
• Last minute request for ROM prices  risk adverse
response compromising your business case in the
University pre-submission review and selection process.
(Notice of Intent, Expression of interest, …)
• Early engagement  Considered response supported by
preliminary cost/performance trade studies and realistic
project delivery timeframes.
Use our experience to support your business case
development.
• Leverage Moog background and experience on execution
of similar projects
• Reality check via performance estimation
• Create innovative and differentiated capability for your
faculty as opposed to “me too” systems from a catalogue.
ARC Funding – We Understand
LIEF 2016 round 1
success rate

10. 10
1. Simple Harmonic Motion Analysis
i. Captures Performance requirements
ii. Complete System approach – Actuator Performance Limit
iii. Load behaviour estimate – Load line
iv. Simple and customisable Excel
2. Basic Dynamic Simulation – Simulation X
i. Quick and Easy Interface
ii. Number of standard blocks and functions
iii. Extensive Fluid Power and Controls Library
iv. Reliable and cost effective
3. Complex Simulations – Moog Analysis & Simulation
Toolbox
i. Based on MATLAB / Simulink
ii. Extensive library of Moog standard test building blocks.
iii. Dedicated team of highly skilled engineers available to
support local teams
iv. Models and library elements validated by real applications
Moog Expertise Used to Develop
Customised Test Solutions

11. 11
1. Simple Harmonic Motion Analysis
i. Captures Performance requirements
ii. Complete System approach – Actuator Performance Limit
iii. Load behaviour estimate – Load line
iv. Simple and customisable Excel
2. Basic Dynamic Simulation – Simulation X
i. Quick and Easy Interface
ii. Number of standard blocks and functions
iii. Extensive Fluid Power and Controls Library
iv. Reliable and cost effective
3. Complex Simulations – Moog Analysis & Simulation
Toolbox
i. Based on Matlab / Simulink
ii. Extensive library of Moog standard test building blocks.
iii. Dedicated team of highly skilled engineers available to
support local teams
iv. Models and library elements validated by real applications
Simple Harmonic Motion Analysis

12. 12
1. Simple Harmonic Motion Analysis
i. Captures Performance requirements
ii. Complete System approach – Actuator Performance Limit
iii. Load behaviour estimate – Load line
iv. Simple and customisable Excel
2. Basic Dynamic Simulation – Simulation X
i. Quick and Easy Interface
ii. Number of standard blocks and functions
iii. Extensive Fluid Power and Controls Library
iv. Reliable and cost effective
3. Complex Simulations – Moog Analysis & Simulation
Toolbox
i. Based on MATLAB / Simulink
ii. Extensive library of Moog standard test building blocks.
iii. Dedicated team of highly skilled engineers available to
support local teams
iv. Models and library elements validated by real applications
Moog Expertise Used to Develop
Customised Test Solutions

13. 13
Basic Dynamic Simulation
Closed Loop System Simulation

14. 14
1. Simple Harmonic Motion Analysis
i. Captures Performance requirements
ii. Complete System approach – Actuator Performance Limit
iii. Load behaviour estimate – Load line
iv. Simple and customisable Excel
2. Basic Dynamic Simulation – Simulation X
i. Quick and Easy Interface
ii. Number of standard blocks and functions
iii. Extensive Fluid Power and Controls Library
iv. Reliable and cost effective
3. Complex Simulations – Moog Analysis & Simulation
Toolbox
i. Based on MATLAB / Simulink
ii. Extensive library of Moog standard test building blocks.
iii. Dedicated team of highly skilled engineers available to
support local teams
iv. Models and library elements validated by real applications
Moog Expertise Used to Develop
Customised Test Solutions

15. Simulation Model (Multi-Axial Simulation Table)
Moog Analysis & Simulation Toolbox

16. 16
Application Examples

17. 17
Moog proprietary and/or confidential data
4.5MN Test System:
Train Component Research
Project Summary
 Develop a custom solution to
facilitate high dynamic and quasi-
static loading of the specimen
 Meet safety requirements for
continuous unmanned duties
 Validate performance within
available capabilities
 Cycling frequency exceeding
10 Hz
 Amplitude range 3 - 90 mm
 Dynamic force up to 3,000 kN
Flow Peak Demand 7,700 l/min
Operating Pressure 320 bar

18. 18
Moog proprietary and/or confidential data
Multi Axis Test Rig:
Ballast Research
Project Summary
• 9 Axis Auto Test Controller
• Actuators, Manifolds, MITS 2.16 Software
Purpose
• Analyse railway ballast behaviour
Method
• Ballast is contained in confining chamber
• 8 small servo actuators
• Train load is simulated by the main servo actuator (1.8mm
@ 60Hz, load ± 25 kN)

19. Centre for Infrastructure Engineering
19
Project Summary
 Control system upgrade to provide
locally supported solution.
 Addition of pressure isolation valves
to improve specimen protection.
Hongshan 1000 tonne
multipurpose
testing machine
Project Summary
 Servo valve control of a 700Bar pre-
stressing hydraulic centre hole jack.
 System includes filter, pressure isolation,
Unique 700Bar servo valve
 Enerpac fittings to suit existing hoses
Moog 700 Bar (10,000 PSI) servo
manifold system

20. 20
Moog proprietary and/or confidential data
Test Projects:
Structural Test Servo Actuators
Project Summary
• 100 kN ~ 4.5 MN custom structural actuator
• Cylinder low friction seals/custom mount and Isolation Manifold
• GyCAT linear transducer fitted
• Interface Load cell
• Typical application – concrete beam or steel structures testing
500 kN x 500 mm
Structural Cycle Testing 1000kN x 500 mm
High Force Static Tesing
500 kN x 500 mm
Structural
Low Dynamics
100 kN
High Freq
+/- 2mm
4.5 MN x 300 mm High Dynamic/High Force

21. 21
Aircraft Test Systems:
BAE Hawk Full Scale Fatigue Testing

22. 700 Bar Control Systems:
Existing Equipment
Typical requirement
• Closed loop control of various existing 700bar rated double acting hydraulic
cylinders (100kN to 1MN) and feedback elements.
Specimens
• Structural members made of composite materials such as concrete, timber
and steel and may be pre-stressed. Ex 110mm thick concrete beam, or
900mm deep composite material pre-stressed slabs.
Test regime
Static tests
• Position ramp rate 5mm/hr to 500mm/hr and Force ramp rate 5kN/hr to
60MN/hr.
• Each axis used independently or in master/slave to provide 3 or 4 point
classical beam analysis.
Cyclic tests
• Large amplitudes, low frequency for millions of cycles.

23. Life Extension:
Universal Test Machines (UTM)
Aged Test Floor Equipment
• Costly to maintain, obsolescence issues
• Skilled technicians retired, knowledge and history lost
• Mechanical and structural parts are generally in reasonable condition
• Control system and electrical interfaces are incompatible with modern
teaching methods
• Capital cost of a complete new machine is not affordable
Challenges
• Limited or non-existent documentation
• Risk of opening a “can of worms”
• Requirements unclear or not well defined
Win-Win strategy
• Moog products that can be customised to meet customer expectations
• We have skills to convert customer “ideas” into solution
• Able to demonstrate a value proposition to the research lab
How we do it
• Define the scope of work and budget to help customer to secure funding
• Including equipment audit as part of our scope or prior to accepting the
order
• Focus on customer needs and apply innovative and energy efficient solution
• Validation through factory testing and on-site commissioning
Amsler UTM , Original circa 1904
Electrohydraulic System
integrated with Test Controller
delivers performance exceeding
original machine specification

24. 24
Leading-Edge Solutions for Aerospace,
Industrial and Automotive Testing
Solutions
• Open architecture software and a wide array of test systems
and components for full range of test applications
Key Accomplishments
• Advanced electric actuators and Integrated Test Suite
software for automotive testing
• Hydraulic Simulation Table used in test labs all around the
world for vehicle component and accessory testing
• Aerospace structural testing solutions apply faster load
profiles to reduce test times
• Advanced human-in-the-loop (HiL) and human-hardware-in-
the-loop (H2iL) automotive testing
Customer Benefits
• Reliability/traceability provide safety and security for test
subject and test data using failsafe features
• Maximum software compatibility

25. 25
Global Leadership and Innovative
Solutions for Simulation Applications
Solutions
• Motion Systems, Control Loading Systems,
and G-Seats for Heavy Payload Applications
Key Accomplishments
• World’s first All Electric Motion System with US FAA
level D certification
• World's first All Electric Motion System with European
Aviation Safety Agency (EASA) Level D certification
• Over 1,300 motion base systems installed worldwide
• Over 4,500 channels of control loading in the field
Customer Benefits
• High fidelity systems leading to realistic training
• All electric systems provide
• Greater than 99.5% availability
• 80% lower maintenance
• 80-85% lower energy consumption

26. 26
Summary

27. Summary
• Moog offers a customised approach to test systems,
maximising value for University test labs through
appropriate performance estimation,
cost/performance trade studies and solution design.
• Solutions based on Moog standard building blocks
and customised products. Strong collaboration with
other companies and subject matter experts to
ensure a total solution perspective.
• Global investment in a new Melbourne based facility
to support the Australasian market.

28. Thank you for your attention
For further information please contact:
28
Sanjay Krishnaswamy
Senior Sales Engineer
direct +61(0)2 9629 7522 · mobile +61(0)438 877 344 · email
skrishnaswamy@moog.com
Moog Industrial Group
Unit 314, 14 Lexington Drive,
Bella Vista, NSW, 2153, Australia
www.moogglobalsupport.com
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