This document summarizes MAHLE Powertrain's capabilities in controls engineering. It discusses their experience developing control systems across various vehicle types and powertrains. It also lists their technical expertise, which includes system engineering, hardware development, quality assurance, and calibration. MAHLE Powertrain offers integrated on-site support or remote support to assist with controls development and validation.

1. Controls Engineering
Existing
New Product System
Interface
Function Requirements
External
Systems
Embedded Existing
Mechanical
Controls Electronics
System
Communication
-Base System -Integration Links
-Sensors -Algorithm
-Actuators -Hardware
-Firmware
MAHLE Powertrain has the capability to support you as vehicle Contact Information
control systems grow ever more complex. Our experience in MAHLE Powertrain, LLC
developing control systems has taken us from hydrogen mass Novi, MI 48375
transit engines to supercharged V8's and OEM hybrid powertrain@us.mahle.com
powertrains. Whether your needs are system architecture, (248) 473-6600
software, hardware, firmware or model development, MAHLE
Powertrain has the experience and the resources to support
you. Today, our control algorithm development experience
includes PFI or DI Gasoline/Diesel/Hydrogen/CNG/LPG
combustion engine, electric motor and transmission controls,
vehicle network solutions, rapid prototyping, safety system
design/development/analysis, auto-code generation,
embedded software and firmware development. MAHLE
Powertrain can provide integrated on-site support or a remote
team at any one of our locations. MAHLE Powertrain has the
experience and resources to support you on a worldwide basis.
MAHLE Product Information 06/2009 1
©MAHLE Powertrain LLC, 2009

2. Controls Engineering
Control and calibration development along with quality
activities are all backed by MAHLE Powertrain's
proprietary data analysis service for validating the
robustness of control system software and calibrations.
Support of secondary development tasks including
algorithm maintenance and version control, control
specification documentation and calibration guide
development and maintenance.
Core Technical Expertise
System engineering capability including control systems
architecture, safety critical analysis, design, embedded
code development, auto-code generation, firmware design
and modification.
Hardware development, specifically circuit design,
schematic generation, board layout, case design and
connector selection, design and production validation.
Quality assurance and management including detailed
review of software and hardware systems against quality
standards, verification and validation, analysis of reliability
data, metric tracking and issue resolution.
Extensive calibration experience that includes releases for
alternative fuel such as CNG and LPG, H2ICE, high
performance and concept vehicles.
MAHLE Product Information 06/2009 2
©MAHLE Powertrain LLC, 2009