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Attended for Industrial Course ME 370 offered in Level 4 Term 1 . The Training was for approximately 3 weeks.
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Full Industrial Report Milnars Pump Ltd.
Attended for Industrial Course ME 370 offered in Level 4 Term 1 . The Training was for approximately 3 weeks
Loesche Technology - Always a Step Ahead: Loesche Mills for Cement Raw Material
Cement raw material has been almost exclusively ground in roller mills (vertical air-swept grinding mills) since the second half of the 20th Century. Loesche was and is the pioneer of this technology. Hundreds of Loesche mills have been used in the cement industry across the world to the present day. They operate with two, three, four and six rollers.
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The document discusses the Bhilai Steel Plant in India and the cross cut shear machine used in its plate mill operations. It provides background on the steel plant, describing it as a symbol of Indo-Soviet collaboration established in 1959. The project aims to study the kinematic mechanism of the cross cut shear machine. An overview of the plate mill process is given, outlining the steps from slab heating to inspection, shearing, heat treatment, and dispatch of steel plates.
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We have been successfully involved in the processing and grinding of solid fuels since 1925, with the main emphasis being on coal.
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Udaipur cement industries limited
Udaipur Cement Industries Limited is a fully government-owned cement plant in Nepal established in 1987 with financing from the Japanese government. The plant produces 277,200 metric tons of ordinary Portland cement per year. Limestone is mined 30km from the plant and transported via a 13.8km ropeway. The limestone is crushed and stored, then milled along with other raw materials before being preheated and fired in a rotary kiln to produce clinker. The clinker is ground in a cement mill and stored in silos before being packed and dispatched.
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The document describes the manufacturing processes used to produce key engine components. Engine blocks are typically made of cast aluminum alloys using a casting process. Pistons are commonly forged from aluminum alloys and undergo machining like cutting, drilling, and milling. Crankshafts are usually made from steel alloys using casting and machining processes like turning, drilling, and grinding. Gears are manufactured through gear forming methods like milling and broaching or gear generation processes like hobbing and shaping.
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Recommended
Full Industrial Report Milnars Pump Ltd.
Attended for Industrial Course ME 370 offered in Level 4 Term 1 . The Training was for approximately 3 weeks
Loesche Technology - Always a Step Ahead: Loesche Mills for Cement Raw Material
Cement raw material has been almost exclusively ground in roller mills (vertical air-swept grinding mills) since the second half of the 20th Century. Loesche was and is the pioneer of this technology. Hundreds of Loesche mills have been used in the cement industry across the world to the present day. They operate with two, three, four and six rollers.
Sail
The document discusses the Bhilai Steel Plant in India and the cross cut shear machine used in its plate mill operations. It provides background on the steel plant, describing it as a symbol of Indo-Soviet collaboration established in 1959. The project aims to study the kinematic mechanism of the cross cut shear machine. An overview of the plate mill process is given, outlining the steps from slab heating to inspection, shearing, heat treatment, and dispatch of steel plates.
Loesche Mill for Solid Fuels
We have been successfully involved in the processing and grinding of solid fuels since 1925, with the main emphasis being on coal.
Crank case manufacturing at pritika industries
Pritika Industries Limited is a quality-driven organization that manufactures automotive components. It started in 1974 and produces machine components, heavy castings, flywheel housings, crankcases, and hydraulic lift covers. Pritika is a leading supplier of housings, castings, hydraulic lift covers, and engine covers. It supplies crankcases to Mahindra tractors and other casting components to renowned companies. The document then describes the multi-step process for manufacturing crankcases, including casting, various machining operations, and a time study analysis that found producing a crankcase takes approximately 1 hour and 24 minutes after casting.
Udaipur cement industries limited
Udaipur Cement Industries Limited is a fully government-owned cement plant in Nepal established in 1987 with financing from the Japanese government. The plant produces 277,200 metric tons of ordinary Portland cement per year. Limestone is mined 30km from the plant and transported via a 13.8km ropeway. The limestone is crushed and stored, then milled along with other raw materials before being preheated and fired in a rotary kiln to produce clinker. The clinker is ground in a cement mill and stored in silos before being packed and dispatched.
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The document describes the manufacturing processes used to produce key engine components. Engine blocks are typically made of cast aluminum alloys using a casting process. Pistons are commonly forged from aluminum alloys and undergo machining like cutting, drilling, and milling. Crankshafts are usually made from steel alloys using casting and machining processes like turning, drilling, and grinding. Gears are manufactured through gear forming methods like milling and broaching or gear generation processes like hobbing and shaping.
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Ggb datasheet-ggb-bp25-metal-bimetal-english
GGB-BP25 is an oil-impregnated sintered bronze bearing produced through powder metallurgy. It is suitable for general engineering applications under relatively light loads and high speeds. Key characteristics include a maximum load of 2,900 psi static and 1,400 psi dynamic, operating temperatures from -290°F to 570°F, and oil impregnation for lubrication. Standard dimensions are available for plain cylindrical and flanged bushes, while custom sizes and shapes can be made to order.
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The document provides an overview of lubrication at cement plants, breaking it down into 5 segments: mines, limestone processing, calcining, clinker grinding, and captive power plants (CPPs). It describes the typical equipment used in each segment, such as dump trucks and excavators in mines, crushers and ball mills in processing, rotary kilns and girth gears in calcining. The key lubricants used include hydraulic oils, greases, engine oils, and specialty greases. CPPs that run on diesel are noted to have the highest lubricant consumption of around 10,000 liters per month during peak seasons. The objective is to highlight typical equipment and lubricants without recommending specific brands.
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This document is a presentation on a vocational training at Bhilai Steel Plant submitted to Chhattisgarh Swami Vivekanand Technical University. It provides an overview of Bhilai Steel Plant, which is one of the largest steel producing plants in India established in 1959. It describes the raw materials used, production processes like plate mill and foundry shop, major productions including wheels, axles, rails, and safety guidelines for the industry.
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This document describes an AAC block cutting machine. It cuts autoclave aerated concrete (AAC) blocks into their final shapes in a single automated step. The machine cuts the AAC "cake" into blocks with six sides within tight tolerances of ±2mm. It works by flipping the cake, moving it to cutting positions, and using level and crossing cuts to shape it. The machine cuts waste and recycles slurry with no secondary pollution. It has advantages like compact design, single-step cutting, tight tolerances, and safety features. Technical parameters and models that can cut blocks from 4050x1240x650mm up to 6050x1540x650mm are provided.
Drive Selection for Large LOESCHE Vertical Roller Mills
Rising demand from the cement industry for ever greater mill capacities is having implications for the drive systems that have been used up to now. With conventional drive solutions reaching their limits, the world's leading gearbox manufacturers are developing new systems that can offer realistic alternatives for the higher-capacity mills that are now being ordered and delivered.
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This document provides an overview of the Mangalam Cement Ltd cement production process. It discusses the key components of the plant including mines and crushing, raw material preparation and storage, the kiln process, cooling, cement milling, and packaging. The plant utilizes local limestone mines, crushers, raw mills, preheaters, rotary kilns, coolers, cement mills, and packaging facilities to produce Birla Uttam Portland Pozzolana Cement and various grades of ordinary Portland cement. The document also compares the characteristics of 43 and 53 grade cements and ordinary Portland cement versus Portland pozzolana cement.
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2) It features two walking beam reheat furnaces, one reversing rougher, a coilbox, six finishing stands, and two downcoilers.
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Crankshaft Manufacturing Process sequence
This presentation slides Discusses how to manufacture crankshaft
Slides contains:
- Introduction to crankshaft ( what is the crankshaft ).
- Main parts of crankshaft.
- Types of crankshaft.
- Design of crankshaft.
- Finite element analysis for crankshaft ( Structure Analysis & Thermal Analysis ).
- Material selection ( select the suitable materials for manufacture crankshaft and suitable percentage of alloying elements in crankshaft according to required mechanical properties ).
- Manufacturing process sequence ( Forging steps & Machining steps ).
- field research for crankshaft manufacturing (Nallicheri, 1991, contains conditions of manufacturing , Cost Analysis according to factors, and Cost Analysis according to process ).
Elena Trifonova presentation-Project 015
The document provides details of a design project for a four high temper mill. A team was assigned to design the mill housing assembly. The housing assembly consists of major components like the mill housing weld assembly, middle blocks, work and back-up roll end stops, and hydraulic systems. Strength calculations were performed to check stresses in the housing. The design meets the minimum safety factor requirement. Drawings and specifications of individual housing components are included.
National bearing corporation
This ppt gives information about the national bearing corporation popularly Knows as NBC bearing one of the coveted name in bearing industries.
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The document discusses the design and manufacturing process of a dome shaped piston head. It provides details on the components of a piston, how the shape changes during operation, piston rings and their purpose. It also describes the various manufacturing steps including casting, forging, heat treatment, machining processes like CNC turning, drilling and grinding. Additional steps discussed are deburring, coating and final inspection. Performance and cost matrices are presented comparing forging, casting types and coatings. Recommendations to improve casting and forging processes are provided. The conclusion is that forging produces the strongest piston with greatest lifespan and is the best manufacturing technique.
Ggb datasheet-ggb-bp25-metal-bimetal-english
GGB-BP25 is an oil-impregnated sintered bronze bearing produced through powder metallurgy. It is suitable for general engineering applications under relatively light loads and high speeds. Key characteristics include a maximum load of 2,900 psi static and 1,400 psi dynamic, operating temperatures from -290°F to 570°F, and oil impregnation for lubrication. Standard dimensions are available for plain cylindrical and flanged bushes, while custom sizes and shapes can be made to order.
Cement plant lubrication
The document provides an overview of lubrication at cement plants, breaking it down into 5 segments: mines, limestone processing, calcining, clinker grinding, and captive power plants (CPPs). It describes the typical equipment used in each segment, such as dump trucks and excavators in mines, crushers and ball mills in processing, rotary kilns and girth gears in calcining. The key lubricants used include hydraulic oils, greases, engine oils, and specialty greases. CPPs that run on diesel are noted to have the highest lubricant consumption of around 10,000 liters per month during peak seasons. The objective is to highlight typical equipment and lubricants without recommending specific brands.
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This document is a presentation on a vocational training at Bhilai Steel Plant submitted to Chhattisgarh Swami Vivekanand Technical University. It provides an overview of Bhilai Steel Plant, which is one of the largest steel producing plants in India established in 1959. It describes the raw materials used, production processes like plate mill and foundry shop, major productions including wheels, axles, rails, and safety guidelines for the industry.
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Rising demand from the cement industry for ever greater mill capacities is having implications for the drive systems that have been used up to now. With conventional drive solutions reaching their limits, the world's leading gearbox manufacturers are developing new systems that can offer realistic alternatives for the higher-capacity mills that are now being ordered and delivered.
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The document provides specifications for Agnee Crane duty helical gear boxes. It describes the general specifications including the housing, gears, shafts, bearings, lubrication, cooling, and painting. It also provides details on selection procedure, efficiency, dimensions, and power capacities for single stage horizontal gear boxes in various sizes ranging from 100 to 400. The gear boxes are suitable for industrial applications requiring transmission of power in crane and hoist drives.
Engine block manufacturing process
The engine block is a critical component that houses the internal parts of an engine. It is typically made of cast iron or aluminum alloys due to their ability to withstand high stresses and temperatures. The manufacturing process involves pattern making, casting, and machining. Patterns are used to create molds for casting the block. The block is then machined to final specifications. Proper material selection and manufacturing processes are needed to produce an engine block that can withstand combustion pressures and temperatures for the life of the vehicle.
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This document provides an overview of the Mangalam Cement Ltd cement production process. It discusses the key components of the plant including mines and crushing, raw material preparation and storage, the kiln process, cooling, cement milling, and packaging. The plant utilizes local limestone mines, crushers, raw mills, preheaters, rotary kilns, coolers, cement mills, and packaging facilities to produce Birla Uttam Portland Pozzolana Cement and various grades of ordinary Portland cement. The document also compares the characteristics of 43 and 53 grade cements and ordinary Portland cement versus Portland pozzolana cement.
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1) The mill has a production capacity of 2 million tonnes per year and can roll strips from 1.2-12.7mm thick in carbon and stainless steel.
2) It features two walking beam reheat furnaces, one reversing rougher, a coilbox, six finishing stands, and two downcoilers.
3) The distributed control system partitions control by mill area and function to provide responsive independent operation for real-time performance.
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Design, manufacture and revamp, upgrade your rolling mill plant according to your tech requirements. Hani is the one-stop supplier able to design, manufacture, install and commission your hot rolling mill plant from A to Z.
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Without any doubt, today's grinding plants have to feature highly efficient mills with high efficiency classifiers showing low specific energy consumption and the highest possible mechanical durability.
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This presentation slides Discusses how to manufacture crankshaft
Slides contains:
- Introduction to crankshaft ( what is the crankshaft ).
- Main parts of crankshaft.
- Types of crankshaft.
- Design of crankshaft.
- Finite element analysis for crankshaft ( Structure Analysis & Thermal Analysis ).
- Material selection ( select the suitable materials for manufacture crankshaft and suitable percentage of alloying elements in crankshaft according to required mechanical properties ).
- Manufacturing process sequence ( Forging steps & Machining steps ).
- field research for crankshaft manufacturing (Nallicheri, 1991, contains conditions of manufacturing , Cost Analysis according to factors, and Cost Analysis according to process ).
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training report
report of industrial training done at MAKINO.
For over two decades, Makino Auto Industries Pvt. Ltd. has been the trusted name in the automotive industry. The company's product range of Automotive clutch assemblies, brake assemblies and components are amongst the category leaders in India and discerning markets of the world.
Established in 1990 Makino has 4 plants in India. Started as a Friction Disc manufacturer and now a complete clutch & Brake Solution Provider.
Experts of Automotive Clutches & Brakes (2W, 3W and 4W applications)
Working with major OEM in India for 2 W and 3 W applications
Vision is to provide technologically advanced clutches & brakes for existing and future vehicles.
"MAKINO is committed to consistently provide the Original Equipment Manufacturer and vehicle owner quality products.
MULTI PURPOSE HYDRAULIC MACHINE PROJECT
this is PPT of B.Tech project of
MULTI PURPOSE HYDRAULIC MACHINE
see the video on this link => https://youtu.be/JsXd869-aaY
for more contact 9898398625
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Milnars Pump Ltd.
- 1. Milnars Pumps Ltd. Pump Factory 89-90 Tongi Industrial Area, Gazipur 1410156 • Shafat Sharar 1410141 • Md. Samim Ul Islam
- 3. 1961 KSB Aktiengesellschaft, Germany 1972 KSB Pumps Company Bangladesh Ltd. 1980 Milnars Pumps Ltd. 2002 Certification ISO9001:2000 3/27
- 4. Overview Main Production ● Pumps ● Stone crusher jaws (Mn Steel) ● Other machine parts Production Time Approx. 48 hours / week 4/27
- 8. Foundry Mold making, Casting, Quenching, Heating, Primary finishing Machining Lathe and Grinding operations, Finished parts Assembly Parts are assembled Testing Performance testing 8/27
- 9. Foundry Main Processes ● Pattern Making ● Sand Preparation ● Mold Preparation ● Metal Melting ● Casting ● Cleaning ● Quenching 9/27
- 10. Foundry ● Wood Patterns ● Two types of sand : ○ Red Sand : Cohesive, Heat resistant, Costly ○ White sand : Lightweight, Cheap ● Conventional preparation of Mold 10/27
- 11. Foundry ● Materials cast : ○ Manganese Steel ○ Cast Iron ○ MS ○ SS ○ Bronze ○ Aluminum ● 2 Induction furnaces : ○ 200 kg & 300 kg ● 1 Cupola furnace : ○ 5 Ton 11/27
- 12. Foundry ● Cooling : ○ Air Cooling ○ Quenching ● Sand cleaning, excess parts cut off ● Parts sent for machining 12/27
- 13. Machine Shop Main Operations ● Cutting ● Facing ● Drilling ● Turning ● Chamfering ● Grinding 13/27
- 14. Machine Shop ● Available Machines : ○ Engine Lathes ○ Vertical Lathes ○ Turret Lathes ○ Milling Machines ○ Grinding wheels ○ Drilling Machines ● Numbered operations 14/27
- 15. Machine Shop ● Hydraulic guide mechanism for guiding cutting tool ● 5 tool turret vertical lathes ● Part dimensions tested with various go-gauge and no go-gauge after machining 15/27
- 16. Assembly Observed Sections ● Centrifugal Pump Assembly ● Submersible Pump Assembly 16/27
- 17. Assembly ● Centrifugal Pump Assembly ○ Bearing heated to ~140°C ○ Bearing worn to shaft ○ Rammed into bearing housing ○ Casing meshed on the suction side ○ Impeller fitted to the shaft using impeller nut ○ Grease and lubricant used at contacts ○ Gasket used to seal leaks ○ Motor assembled 17/27
- 18. Assembly ● Submersible Pump Assembly ○ Bowls (stages) assembled on top of the other using the shaft as guide ○ Gaskets used per bowl ○ Impellers set within the guiding notch and crease ○ Filter assembled on the bottom side ○ Motor assembled on the bottom side 18/27
- 19. Test Bench Performance Testing 19/27
- 20. Test Bench ● Pumps having discharge up to 3 cusec can be tested ● Bourdon Pressure Gauges used at delivery and suction (if available) ● V shaped notch used to measure area of flow 20/27
- 21. Test Bench ● Mass tank available in case of overflow ● Flow control valve used to vary the discharge rate ● Head, Discharge and efficiency calculated from experimental data 21/27
- 22. Miscellaneous
- 23. Power Electricity ● Supplier : PDB ● 440V industrial connection ● Yearly consumption ~25000 Units ● Backup Diesel Generators ○ 100 KVA ○ 250 KVA Gas ● Supplier : Titas 23/27
- 24. Production Pumps ● Units : On Demand, upto 5/day Stone Crusher Jaws ● Units : 20-100/day 24/27
- 25. Summary Positives ● Adequate production equipments ● Own pump testing setup Negatives ● Poor factory management ● Less skilled machine operators ● Manual assembly ● Manual material testing method 25/27
- 26. Comments & Suggestions Improving Top Managements Hiring Skilled Workers for Machining Using Better Tech in Assembly Notable lag in the assembly of pumps 26/27
- 27. Thank You / Q&A