SlideShare a Scribd company logo
Team Members
Qazi Waqar Ahmad
Muhammad N0man
Hafiz Asif Nawaz
Jasam Naeem

Hassan Iqbal
Ali Asadullah
Umar Draz
Tilting Kneader Extruder
Tilting Kneader Extruder:
 Also known as Double Sigma
Blade Kneader
 Most reliable mixer
 Improve the production
capabilities
 Most advanced system for
I.

Kneading

II. Mixing
III.Humidifying
IV. Homogenizing
(For highly viscous Wet or Pasty
products)
Construction
It consists of:
 Sigma blades
 Mixing trough
 Stuffing box
 Cover

 Control panel
Construction
1. Sigma Blades
Made of:
I.

Cast carbon steel

II. Cast carbon stainless steel cladding
2. Mixing trough
Made of:

 Carbon, stainless & wear resistant steel of specific alloys
Provided with:
I.

Heating or cooling jacket suitable for steam, hot/cold
water, oil glycol etc.

II. Fiberglass insulation
III.Carbon/stainless steel sheathing over the jacket
Stuffing b0x
 Each blade is sealed with stuffing box inside mixing trough.
 Supplied in split construction that allows easy & quick
maintenance.
 Supplied with either PFTE or PFTE/graphite braided square
packing
 Made of with such a material and in design to work under
high vacuum, sanitary applications etc.
Cover
 Made of carbon or stainless steel.
 Constructed to be dust tight for vacuum or for pressure.
 Lifted manually with counterweights or hydraulically.

 Provided with safety grating to prevent from coming in
contact with personnel.
Control panel
It includes:
 Stop/start button for all motors
mixers.
 An ammeter, digital temperature
readout.
 Pushbuttons for tilting & cover
lift and hydraulic system.
How it Works…??
Princple Operations
 Designed for batch operation with the sequence of
three operations.
1. Loading of one or various products
2. Kneading or homogenization
3. Discharge
Loading:
Carried out through top of the
trough , with the cover in
raised position
Homogenization:
 Carried out by the action of
two “Z” shaped blades placed in

the bottom of trough
horizontally and parallel.
 Blades rotate convergently at
different speeds guiding the
product flow in an "8“ shaped
pattern inside the trough.
Discharge:
 Normally carried out by tilting
the mixing trough forward, by
the use of a hydraulic system
located on the mixer skid.
 In the heavy and extra heavy
construction, tilting is not
carried out.
 So we use two special hinges
in the front of the mixer that
improve the discharge, as they
raise the height of the trough
during the tilting.
Applications
It finds applications in:
 Sealing compounds
 Asphalt derivatives
 Coloring
 Rubber compounds

 Polyester compounds
 Gums and adhesives etc
Advantages
 Fixed installation of product loading and unloading
systems.

 automation possibilities.
 Atmospheric pressure or vacuum operation.
 Heating or cooling capabilities.
 The most advanced drive and safety systems.
Any
Any query
query
Vicky

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Vicky

  • 1.
  • 2. Team Members Qazi Waqar Ahmad Muhammad N0man Hafiz Asif Nawaz Jasam Naeem Hassan Iqbal Ali Asadullah Umar Draz
  • 4. Tilting Kneader Extruder:  Also known as Double Sigma Blade Kneader  Most reliable mixer  Improve the production capabilities  Most advanced system for I. Kneading II. Mixing III.Humidifying IV. Homogenizing (For highly viscous Wet or Pasty products)
  • 5. Construction It consists of:  Sigma blades  Mixing trough  Stuffing box  Cover  Control panel
  • 6. Construction 1. Sigma Blades Made of: I. Cast carbon steel II. Cast carbon stainless steel cladding 2. Mixing trough Made of:  Carbon, stainless & wear resistant steel of specific alloys Provided with: I. Heating or cooling jacket suitable for steam, hot/cold water, oil glycol etc. II. Fiberglass insulation III.Carbon/stainless steel sheathing over the jacket
  • 7. Stuffing b0x  Each blade is sealed with stuffing box inside mixing trough.  Supplied in split construction that allows easy & quick maintenance.  Supplied with either PFTE or PFTE/graphite braided square packing  Made of with such a material and in design to work under high vacuum, sanitary applications etc. Cover  Made of carbon or stainless steel.  Constructed to be dust tight for vacuum or for pressure.  Lifted manually with counterweights or hydraulically.  Provided with safety grating to prevent from coming in contact with personnel.
  • 8. Control panel It includes:  Stop/start button for all motors mixers.  An ammeter, digital temperature readout.  Pushbuttons for tilting & cover lift and hydraulic system.
  • 10. Princple Operations  Designed for batch operation with the sequence of three operations. 1. Loading of one or various products 2. Kneading or homogenization 3. Discharge
  • 11. Loading: Carried out through top of the trough , with the cover in raised position
  • 12. Homogenization:  Carried out by the action of two “Z” shaped blades placed in the bottom of trough horizontally and parallel.  Blades rotate convergently at different speeds guiding the product flow in an "8“ shaped pattern inside the trough.
  • 13. Discharge:  Normally carried out by tilting the mixing trough forward, by the use of a hydraulic system located on the mixer skid.  In the heavy and extra heavy construction, tilting is not carried out.  So we use two special hinges in the front of the mixer that improve the discharge, as they raise the height of the trough during the tilting.
  • 14. Applications It finds applications in:  Sealing compounds  Asphalt derivatives  Coloring  Rubber compounds  Polyester compounds  Gums and adhesives etc
  • 15. Advantages  Fixed installation of product loading and unloading systems.  automation possibilities.  Atmospheric pressure or vacuum operation.  Heating or cooling capabilities.  The most advanced drive and safety systems.