Design, manufacture and revamp, upgrade your rolling mill plant according to your tech requirements. Hani is the one-stop supplier able to design, manufacture, install and commission your hot rolling mill plant from A to Z.
Rishbin is an established manufacturer of many types of high frequency welded tube mill with tube diameter from 8 mm to 610mm, square & rectangular tube mill for making ERW/API and related applications rating maximum up to 120m/min which is based on German and Taiwan Design and technology. Our tube mill advantages are the custom design, horizontal accumulators, digital length control, competitive tooling, very competitive pricing, good delivery time, installation and start-up assistance, very good service & training and very good warranty.
This document provides information about the wire rod mill and bar mill at a steel plant, including:
- The wire rod mill has a capacity of 550,000 tons per year and can produce wire rod sizes from 5.5 to 22 mm. It is equipped with a 150 ton per hour walking beam reheat furnace.
- The bar mill has a capacity of 900,000 tons per year and can produce bar sizes from 8 to 50 mm. It is equipped with a 160 ton per hour walking beam reheat furnace.
- Both mills have multi-stand blocks for rolling, laying heads to form coils, and cooling beds. The document includes layout diagrams and details of the key equipment for each mill
The document provides details about the author's summer training at L&T's piping centre in Hazira. It describes the various departments and machinery at the piping workshop, including the paint shop, blast shop, heat treatment furnace, induction pipe bending machine, cold bending machine, material handling equipment, welding edge preparation machine, band saw machine, horizontal boring machine, saw machine, pipe to elbow rotator, miller machine, radiography testing unit, and radial drilling machine. It explains the purposes and key specifications of the different equipment used for fabricating piping spools.
Crank case manufacturing at pritika industriesNaval Gupta
Pritika Industries Limited is a quality-driven organization that manufactures automotive components. It started in 1974 and produces machine components, heavy castings, flywheel housings, crankcases, and hydraulic lift covers. Pritika is a leading supplier of housings, castings, hydraulic lift covers, and engine covers. It supplies crankcases to Mahindra tractors and other casting components to renowned companies. The document then describes the multi-step process for manufacturing crankcases, including casting, various machining operations, and a time study analysis that found producing a crankcase takes approximately 1 hour and 24 minutes after casting.
Steel is the basic material used for every kind of industry, particularly, the engineering industry, Iron ores are melted in a blast furnace, along with limestone and coke and after removal of impurities like sulphur and phosphorous, the molten iron is brought to its basic forms such as Mild Steel ingots, billets and slabs. These are used as raw materials for manufacturing different forms of steel to be used for specific purpose. These end products may be steel structures such as angles, channels or joists of various thicknesses and dimensions or plain rounds or twisted rods of varying diameters. Steel Re-rolling Mills convert billets and ingots to the required structures and sheets.
Bhilai Steel Plant is India's largest steel producing plant located in Durg, Chhattisgarh. It has a production capacity of over 4 million tons of steel per year. The plant uses a conventional steel making process involving twin hearth furnaces and ingot casting. Key components of the process include a mixer, stockyard, 4 furnaces, mould yard, and stripper yard. Hot metal, scrap, and fluxes are added to the furnaces and oxygen is blown in. Molten steel is tapped and alloying elements are added before casting ingots. The ingots are then heated and rolled into blooms in the blooming mill and further rolled into billets in the billet mill,
This document provides information about a one-week industrial training at Jindal Steel and Power Limited's Rail and Universal Beam Mill in Raigarh, India. It includes an introduction to Jindal Steel, an overview of the facilities at the Raigarh plant, details about the Rail and Universal Beam Mill, and descriptions of the key processes and equipment used at the mill.
Rishbin is an established manufacturer of many types of high frequency welded tube mill with tube diameter from 8 mm to 610mm, square & rectangular tube mill for making ERW/API and related applications rating maximum up to 120m/min which is based on German and Taiwan Design and technology. Our tube mill advantages are the custom design, horizontal accumulators, digital length control, competitive tooling, very competitive pricing, good delivery time, installation and start-up assistance, very good service & training and very good warranty.
This document provides information about the wire rod mill and bar mill at a steel plant, including:
- The wire rod mill has a capacity of 550,000 tons per year and can produce wire rod sizes from 5.5 to 22 mm. It is equipped with a 150 ton per hour walking beam reheat furnace.
- The bar mill has a capacity of 900,000 tons per year and can produce bar sizes from 8 to 50 mm. It is equipped with a 160 ton per hour walking beam reheat furnace.
- Both mills have multi-stand blocks for rolling, laying heads to form coils, and cooling beds. The document includes layout diagrams and details of the key equipment for each mill
The document provides details about the author's summer training at L&T's piping centre in Hazira. It describes the various departments and machinery at the piping workshop, including the paint shop, blast shop, heat treatment furnace, induction pipe bending machine, cold bending machine, material handling equipment, welding edge preparation machine, band saw machine, horizontal boring machine, saw machine, pipe to elbow rotator, miller machine, radiography testing unit, and radial drilling machine. It explains the purposes and key specifications of the different equipment used for fabricating piping spools.
Crank case manufacturing at pritika industriesNaval Gupta
Pritika Industries Limited is a quality-driven organization that manufactures automotive components. It started in 1974 and produces machine components, heavy castings, flywheel housings, crankcases, and hydraulic lift covers. Pritika is a leading supplier of housings, castings, hydraulic lift covers, and engine covers. It supplies crankcases to Mahindra tractors and other casting components to renowned companies. The document then describes the multi-step process for manufacturing crankcases, including casting, various machining operations, and a time study analysis that found producing a crankcase takes approximately 1 hour and 24 minutes after casting.
Steel is the basic material used for every kind of industry, particularly, the engineering industry, Iron ores are melted in a blast furnace, along with limestone and coke and after removal of impurities like sulphur and phosphorous, the molten iron is brought to its basic forms such as Mild Steel ingots, billets and slabs. These are used as raw materials for manufacturing different forms of steel to be used for specific purpose. These end products may be steel structures such as angles, channels or joists of various thicknesses and dimensions or plain rounds or twisted rods of varying diameters. Steel Re-rolling Mills convert billets and ingots to the required structures and sheets.
Bhilai Steel Plant is India's largest steel producing plant located in Durg, Chhattisgarh. It has a production capacity of over 4 million tons of steel per year. The plant uses a conventional steel making process involving twin hearth furnaces and ingot casting. Key components of the process include a mixer, stockyard, 4 furnaces, mould yard, and stripper yard. Hot metal, scrap, and fluxes are added to the furnaces and oxygen is blown in. Molten steel is tapped and alloying elements are added before casting ingots. The ingots are then heated and rolled into blooms in the blooming mill and further rolled into billets in the billet mill,
This document provides information about a one-week industrial training at Jindal Steel and Power Limited's Rail and Universal Beam Mill in Raigarh, India. It includes an introduction to Jindal Steel, an overview of the facilities at the Raigarh plant, details about the Rail and Universal Beam Mill, and descriptions of the key processes and equipment used at the mill.
This document provides an overview of the industrial training presentation given by Khagendra Kumar Dewangan at Bhilai Steel Plant. The training focused on two main plants: 1) Refractory Materials Plant-II which produces lime and dolomite bricks, and 2) Foundry & Pattern Shop which produces castings. The presentation covered the processes, departments, and safety procedures at each plant.
The engine block is a critical component that houses the internal parts of an engine. It is typically made of cast iron or aluminum alloys due to their ability to withstand high stresses and temperatures. The manufacturing process involves pattern making, casting, and machining. Patterns are used to create molds for casting the block. The block is then machined to final specifications. Proper material selection and manufacturing processes are needed to produce an engine block that can withstand combustion pressures and temperatures for the life of the vehicle.
Heavy engineering corporation project reportAshish Raj
The document summarizes the casting, forging, heat treatment, and machining processes at Heavy Engineering Corporation's Foundry Forge Plant, Heavy Machine Building Plant, and Heavy Machine Tool Plant. It describes the key areas like the foundry, forge shop, machine shop, and their core processes. It also provides details on melting, furnaces like electric arc and vacuum arc degassing, heat treatment techniques like annealing and normalizing, and machining operations. The overall document gives an overview of the different production areas and manufacturing processes at Heavy Engineering Corporation.
This document provides details about Nikhil Agrawal's summer internship at the Rourkela Steel Plant mechanical shop department from June 13th to July 22nd. It summarizes the history and special features of the Rourkela Steel Plant, describes the various machines and operations of the mechanical shop, and lists the products manufactured at the plant and their applications. The conclusion expresses that the internship provided valuable practical experience complementing theoretical knowledge.
The document discusses the manufacturing process of engine components. It describes the steps as:
1. Casting of the engine block using conventional or expendable patterns. Other components like cylinder heads, crankshafts and connecting rods are also cast or forged.
2. The castings undergo machining and heat treatment processes. Pistons are manufactured through gravity casting, squeeze casting, and then machined.
3. Valves are upset forged and heat treated to improve strength and wear resistance. Cylinder liners and piston rings are also manufactured to complete the engine assembly.
Cimmco Limited is a public company that manufactures railway wagons, coaches, and industrial machinery using cutting, pressing, and welding processes. The company produces various types of closed wagons for transporting commodities, including the BCNHL wagon. The BCNHL wagon construction process begins with cutting materials, pressing them into shape using hydraulic presses and power hammers, and welding the parts together. Key parts of the BCNHL wagon include the underframe, centre sill, roof, body ends, and wheels, which are assembled to form the finished wagon.
We are the professional manufacturer of wire rod rolling mill, we also provide complete design for your rolling mill workshop, not only turnkey project but also tailor-made service, and we provide all the parts for roughing rolling mill, intermediate rolling mill process, including pinch roll, all kinds of shears, laying head, all of these crucial parts work extremely precisely and reliably.
Hani is a well-experienced enterprise; we have more than 20 year experiences in manufacturing rolling mill machinery, our core technology team is very experienced and they are all well-known in this industry in China, with high technology and best service, after decades of researching and developing in this industry, we gain really high reputation, and customer satisfaction.
Gearboxes are used to change speed and torque from a driving component to a driven one. They are commonly used in automobiles and machinery. Gearbox manufacturing involves selecting appropriate materials like carbon steel and casting iron based on the application. Gears can be formed through processes like extrusion, stamping, and powder metallurgy. Common machining processes to cut gear teeth include shaping, hobbing, and milling. Shaping involves a reciprocating cutter that cuts gear teeth individually, while hobbing can cut multiple teeth simultaneously. The summary provides an overview of gearbox uses, manufacturing materials selection, and common forming and machining processes.
Vocational Training on Bhilai Steel PlantPiyush Verma
B.S.P a unit of steel Authority of India Ltd. Inagurated at 1959 by the President of India Dr. Rajendra Prasad with a production capacity of 1.0 million ton.
B.S.P is Indian sole procedure for rails and heavy steel plates and major producer of structural.
The plant is the sole suppliers of the country’s longest rail tracks of 260 meters. With annual production capacity of 3.153MT
The document describes the manufacturing processes used to produce key engine components. Engine blocks are typically made of cast aluminum alloys using a casting process. Pistons are commonly forged from aluminum alloys and undergo machining like cutting, drilling, and milling. Crankshafts are usually made from steel alloys using casting and machining processes like turning, drilling, and grinding. Gears are manufactured through gear forming methods like milling and broaching or gear generation processes like hobbing and shaping.
The document is a vocational training report summarizing Akhilesh Paikra's training at Bhilai Steel Plant. It provides an overview of Steel Authority of India Limited (SAIL) and Bhilai Steel Plant, including their production processes. It describes the plant's raw materials, major production areas like the plate mill, and achievements. The training covered safety practices, production workflows, and equipment in different areas of the large integrated steelmaking facility.
1. The document provides details about the author's one week industrial training at the Plate Mill of Jindal Steel and Power Limited in Raigarh, India.
2. It describes the key facilities and processes at the Plate Mill, including the reheating furnace, descaler, roughing and finishing mills, entry and exit coiler furnaces, and upcoiler.
3. The summary highlights some of the major equipment used at different stages of the plate production process, from heating the slabs in the reheating furnace to rolling, cooling, and coiling the final plates.
This document describes the manufacturing process of forged railway wheels at Durgapur Steel Plant in West Bengal, India. It involves 10 technical processes: 1) casting, 2) cutting, 3) reheating and carburizing, 4) upsetting, 5) forming, 6) punching, 7) rolling, 8) quenching, 9) machining, and 10) testing. The key steps are cutting ingots, reheating, upsetting, forming, punching, rolling, heat treatment including quenching, machining, and destructive and non-destructive testing like magnetic particle testing and ultrasound. The plant was established in the 1950s with a capacity of 1 million tons annually that has since expanded and
The document discusses steel production at Essar Steel's Compact Strip Production (CSP) mill. It provides an overview of Essar Group and describes Essar Steel's integrated steelmaking process. This includes iron making in a blast furnace, steel making in an electric arc furnace, casting a hot slab, and rolling the slab into coil in the CSP mill. The CSP mill allows for higher productivity and lower costs than conventional rolling mills. It also discusses the hydraulic and automatic lubrication systems used in the CSP mill.
Engineering-Design-Manufacturing-Assembly of all kind of equipments and services from a single spare parts to complete LF or complete meltshop. Ladles, ladle cars, gas purging stations, emergency lance stirrers, wire feeders, material handling systems, Slab Turnover Device, etc. Training and advisory services. Complete turnkey projects for Mini Steel Plant and rolling mills.
The document provides an overview of the steel melting shop (SMS) at Jindal Steel and Power Limited (JSPL). It describes the key equipment in the SMS including electric arc furnaces, ladle refining furnaces, vacuum degassing units, and continuous casters. It also summarizes the main processes like primary refining at the electric arc furnace and secondary refining at the ladle refining furnace. Safety rules and precautions for working in the SMS are highlighted at the end.
This document provides an overview of the industrial training presentation given by Khagendra Kumar Dewangan at Bhilai Steel Plant. The training focused on two main plants: 1) Refractory Materials Plant-II which produces lime and dolomite bricks, and 2) Foundry & Pattern Shop which produces castings. The presentation covered the processes, departments, and safety procedures at each plant.
The engine block is a critical component that houses the internal parts of an engine. It is typically made of cast iron or aluminum alloys due to their ability to withstand high stresses and temperatures. The manufacturing process involves pattern making, casting, and machining. Patterns are used to create molds for casting the block. The block is then machined to final specifications. Proper material selection and manufacturing processes are needed to produce an engine block that can withstand combustion pressures and temperatures for the life of the vehicle.
Heavy engineering corporation project reportAshish Raj
The document summarizes the casting, forging, heat treatment, and machining processes at Heavy Engineering Corporation's Foundry Forge Plant, Heavy Machine Building Plant, and Heavy Machine Tool Plant. It describes the key areas like the foundry, forge shop, machine shop, and their core processes. It also provides details on melting, furnaces like electric arc and vacuum arc degassing, heat treatment techniques like annealing and normalizing, and machining operations. The overall document gives an overview of the different production areas and manufacturing processes at Heavy Engineering Corporation.
This document provides details about Nikhil Agrawal's summer internship at the Rourkela Steel Plant mechanical shop department from June 13th to July 22nd. It summarizes the history and special features of the Rourkela Steel Plant, describes the various machines and operations of the mechanical shop, and lists the products manufactured at the plant and their applications. The conclusion expresses that the internship provided valuable practical experience complementing theoretical knowledge.
The document discusses the manufacturing process of engine components. It describes the steps as:
1. Casting of the engine block using conventional or expendable patterns. Other components like cylinder heads, crankshafts and connecting rods are also cast or forged.
2. The castings undergo machining and heat treatment processes. Pistons are manufactured through gravity casting, squeeze casting, and then machined.
3. Valves are upset forged and heat treated to improve strength and wear resistance. Cylinder liners and piston rings are also manufactured to complete the engine assembly.
Cimmco Limited is a public company that manufactures railway wagons, coaches, and industrial machinery using cutting, pressing, and welding processes. The company produces various types of closed wagons for transporting commodities, including the BCNHL wagon. The BCNHL wagon construction process begins with cutting materials, pressing them into shape using hydraulic presses and power hammers, and welding the parts together. Key parts of the BCNHL wagon include the underframe, centre sill, roof, body ends, and wheels, which are assembled to form the finished wagon.
We are the professional manufacturer of wire rod rolling mill, we also provide complete design for your rolling mill workshop, not only turnkey project but also tailor-made service, and we provide all the parts for roughing rolling mill, intermediate rolling mill process, including pinch roll, all kinds of shears, laying head, all of these crucial parts work extremely precisely and reliably.
Hani is a well-experienced enterprise; we have more than 20 year experiences in manufacturing rolling mill machinery, our core technology team is very experienced and they are all well-known in this industry in China, with high technology and best service, after decades of researching and developing in this industry, we gain really high reputation, and customer satisfaction.
Gearboxes are used to change speed and torque from a driving component to a driven one. They are commonly used in automobiles and machinery. Gearbox manufacturing involves selecting appropriate materials like carbon steel and casting iron based on the application. Gears can be formed through processes like extrusion, stamping, and powder metallurgy. Common machining processes to cut gear teeth include shaping, hobbing, and milling. Shaping involves a reciprocating cutter that cuts gear teeth individually, while hobbing can cut multiple teeth simultaneously. The summary provides an overview of gearbox uses, manufacturing materials selection, and common forming and machining processes.
Vocational Training on Bhilai Steel PlantPiyush Verma
B.S.P a unit of steel Authority of India Ltd. Inagurated at 1959 by the President of India Dr. Rajendra Prasad with a production capacity of 1.0 million ton.
B.S.P is Indian sole procedure for rails and heavy steel plates and major producer of structural.
The plant is the sole suppliers of the country’s longest rail tracks of 260 meters. With annual production capacity of 3.153MT
The document describes the manufacturing processes used to produce key engine components. Engine blocks are typically made of cast aluminum alloys using a casting process. Pistons are commonly forged from aluminum alloys and undergo machining like cutting, drilling, and milling. Crankshafts are usually made from steel alloys using casting and machining processes like turning, drilling, and grinding. Gears are manufactured through gear forming methods like milling and broaching or gear generation processes like hobbing and shaping.
The document is a vocational training report summarizing Akhilesh Paikra's training at Bhilai Steel Plant. It provides an overview of Steel Authority of India Limited (SAIL) and Bhilai Steel Plant, including their production processes. It describes the plant's raw materials, major production areas like the plate mill, and achievements. The training covered safety practices, production workflows, and equipment in different areas of the large integrated steelmaking facility.
1. The document provides details about the author's one week industrial training at the Plate Mill of Jindal Steel and Power Limited in Raigarh, India.
2. It describes the key facilities and processes at the Plate Mill, including the reheating furnace, descaler, roughing and finishing mills, entry and exit coiler furnaces, and upcoiler.
3. The summary highlights some of the major equipment used at different stages of the plate production process, from heating the slabs in the reheating furnace to rolling, cooling, and coiling the final plates.
This document describes the manufacturing process of forged railway wheels at Durgapur Steel Plant in West Bengal, India. It involves 10 technical processes: 1) casting, 2) cutting, 3) reheating and carburizing, 4) upsetting, 5) forming, 6) punching, 7) rolling, 8) quenching, 9) machining, and 10) testing. The key steps are cutting ingots, reheating, upsetting, forming, punching, rolling, heat treatment including quenching, machining, and destructive and non-destructive testing like magnetic particle testing and ultrasound. The plant was established in the 1950s with a capacity of 1 million tons annually that has since expanded and
The document discusses steel production at Essar Steel's Compact Strip Production (CSP) mill. It provides an overview of Essar Group and describes Essar Steel's integrated steelmaking process. This includes iron making in a blast furnace, steel making in an electric arc furnace, casting a hot slab, and rolling the slab into coil in the CSP mill. The CSP mill allows for higher productivity and lower costs than conventional rolling mills. It also discusses the hydraulic and automatic lubrication systems used in the CSP mill.
Engineering-Design-Manufacturing-Assembly of all kind of equipments and services from a single spare parts to complete LF or complete meltshop. Ladles, ladle cars, gas purging stations, emergency lance stirrers, wire feeders, material handling systems, Slab Turnover Device, etc. Training and advisory services. Complete turnkey projects for Mini Steel Plant and rolling mills.
The document provides an overview of the steel melting shop (SMS) at Jindal Steel and Power Limited (JSPL). It describes the key equipment in the SMS including electric arc furnaces, ladle refining furnaces, vacuum degassing units, and continuous casters. It also summarizes the main processes like primary refining at the electric arc furnace and secondary refining at the ladle refining furnace. Safety rules and precautions for working in the SMS are highlighted at the end.
Hani Tech is a manufacturer of metallurgy equipment including electric arc furnaces, reheating furnaces, and more. They can design, manufacture, install, and commission electric arc furnace plants from start to finish. The document provides details on Hani Tech's capabilities and services, including furnace specifications, parameters for different furnace models, photos of furnace production, and the services they provide such as installation, debugging, and after-sales support. Hani Tech welcomes customers to contact them to discuss project requirements and solutions.
Raghunath V completed an industrial training at Salem Steel Plant from December 4-15, 2017. The report summarizes the processes and facilities within the plant's Hot Rolling Mill and Cold Rolling Mill. It describes the key units of each mill, including walking beam furnaces, roughing mills, annealing lines, and various rolling, cooling, and cutting equipment. The goal of the training was for Raghunath to understand the steel production processes firsthand at one of Steel Authority of India's special steels units known for stainless steel sheets and coils.
Steel Hot Rolling, Hot Rolling of Steel, Metal Rolling, Metal Forming Process...Ajjay Kumar Gupta
Steel Hot Rolling, Hot Rolling of Steel, Metal Rolling, Metal Forming Process, Steel Rolling Process, Metalworking, Flat Rolling Fundamentals, Physical Metallurgy, Hot Rolled Steel, Rolling Mills (Pre-Treatment of Hot Metal, Heat Treatments for Hot-Rolled Products, Steelmaking Refractories, Refining of Stainless Steels, Steel Heating for Hot Rolling, Oxygen Steelmaking Processes)
Rolling of steel is one of the most important manufacturing processes for steel. It is usually the first step in the processing of steel after it is made and cast either in Ingot or continuous cast product in a steel melting shop. Hot rolling is used mainly to produce sheet metal or simple cross sections, such as rail tracks.
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Steel Hot Rolling, Hot Rolling of Steel, Metal Rolling, Metal Forming Process, Steel Rolling Process, Metalworking, Flat Rolling Fundamentals, Physical Metallurgy, Hot Rolled Steel, Rolling Mills, Pre-Treatment of Hot Metal, Heat Treatments for Hot-Rolled Products, Steelmaking Refractories, Refining of Stainless Steels, Steel Heating for Hot Rolling, Oxygen Steelmaking Processes, Best small and cottage scale industries, Business guidance for steel rolling industry, Business Plan for a Startup Business, Business plan for steel rolling mill, Business start-up, Fusion welding processes, Great Opportunity for Startup, Hot rolled steel properties, Hot rolling mill process, Hot Rolling Mill, Hot Rolling mill, Hot Strip Mill, How is Steel Produced, How to Start a Steel Production Business, How to start a successful steel rolling business, How to start steel mill industry, How to Start Steel rolling Industry in India, How to start steel rolling mill, Indian Steel Industry, Industrial steel rolling mill, Modern small and cottage scale industries, Modern steel making technology, Most Profitable Steel Business Ideas, New small scale ideas in Steel rolling industry, Opportunity Steel Rolling Mill, Plate Mill, Process & Applications, Process of steelmaking, Profitable small and cottage scale industries, Progress and Prospect of Rolling Technology, Project for startups, Rod and Bar Rolling, Rod and bar rolling, Rolling Metalworking, Rolling Mill for Steel Bars, Rolling process, Setting up and opening your steel rolling Business, Small scale Commercial steel rolling business, Small Scale Steel rolling Projects, Small Start-up Business Project, Start a Rolling Mill Industry, Start steel rolling mill in India, Starting a Steel Business, Starting a Steel rolling Business, Starting Steel Mini Mill, Start-up Business Plan for steel rolling, Startup Project for steel rolling business
This document provides an overview of the various departments within a steel plant, including the steel melting shop, continuous casting shop, blooming and billet mill, forge shop, plate mill, heat treatment and finishing shop, conditioning shop, mechanical repair shop, and boiler house. It describes the key processes and equipment used in each department to produce and process steel, such as electric arc furnaces, ladle furnaces, soaking pits, rolling mills, forging presses, and heat treatment equipment. The goal of the plant is to produce steel products like slabs, blooms, billets, rounds, and plates through melting, casting, rolling, forging, heat treating and other processes.
Dina Iron and Steel Ltd manufactures billets, wire rods, and TMT bars through various processes. Billets are produced through a two stage continuous casting process involving melting scrap and other alloys in induction furnaces before pouring the molten metal into a continuous casting machine. Wire rods are made by reheating billets and rolling them through grooved rollers. TMT bars also involve reheating billets and rolling, followed by quenching, self-tempering, and atmospheric cooling to impart strength and ductility. Quality control measures are applied throughout production.
Ladle Refining Furnace is used to refining the molten steel from the primary melting furnace (electric arc furnace, induction furnace, converter and etc.), meanwhile have the function of adjusting molten steel temperature, and be a buffer of the whole process. It is described to be soul of the best production line ( primary melting furnace + LF+ CCM). It is widely used in the refining of kinds of steel grade, such as Ball bearing steel, alloy structural steel, tool steel, spring steel, carbon steel and etc.
Nitin Forgings and Steel Industries manufactures steel products like rollers, discs, pinions and shafts through a forging process. It uses raw materials from Vizag Steel Plant which are inspected and preheated before undergoing open die forging. The forged products then go through annealing and quality inspection processes before being dispatched. NFSI has the necessary facilities, machines, and certifications to produce quality forged steel products for applications across various industries.
Electric arc furnaces and vacuum arc remelting furnaces are used to melt and refine special alloy metals and superalloys. Secondary melting processes like electro slag remelting and vacuum arc remelting are used to produce cleaner alloys with less gas and improved properties. Forgings and rolling are further metal forming processes used to produce parts for applications like aerospace, defense, and automotive. Wire drawing is also used to produce flexible metal wires.
Iron ore is mined all over the world and must contain at least 20% iron to be economically viable. Magnetite and hematite ores have high iron content. Approximately 2 billion tons of iron ore are mined annually, with China, Australia and Brazil dominating production. Steel is produced via smelting iron ore in blast furnaces or electric arc furnaces. Rebar, structural sections and nuts/bolts are common steel products. Steel is strong and has properties well-suited for reinforcing concrete. The steelmaking process involves melting scrap, adjusting chemistry, continuous casting and rolling billets. Rebar is tested to ensure it meets specifications for strength, elongation and bending.
Steel Making and Rolling (Metalworking): Process & Applications, Rod and Bar...Ajjay Kumar Gupta
The steel industry has taken note of the continued growth in steel imports and a number of projects have been planned and are under implementation.In rolling mills, intermediate steel products are given their final shape and dimension in a series of shaping and finishing operations. Rolling of steel is one of the most important manufacturing processes for steel. It is usually the first step in the processing of steel after it is made and cast either in Ingot or continuous cast product in a steel melting shop.
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Business guidance for steel rolling industry, Business Plan for a Startup Business, Business plan for steel rolling mill, Business start-up, Fusion welding processes, Great Opportunity for Startup, Hot rolled steel properties, Hot rolling mill process, Hot Rolling Mill, Hot Rolling mill, Hot Strip Mill, How is Steel Produced, How to Start a Steel Production Business, How to start a successful steel rolling business, How to start steel mill industry, How to Start Steel rolling Industry in India, How to start steel rolling mill, Indian Steel Industry, Industrial steel rolling mill, Modern steel making technology, Most Profitable Steel Business Ideas, New small scale ideas in Steel rolling industry, Opportunity Steel Rolling Mill, Plate Mill, Process & Applications, Process of steelmaking, Profitable small and cottage scale industries, Progress and Prospect of Rolling Technology, Project for startups, Rod and Bar Rolling, Rod and bar rolling, Rolling Metalworking, Rolling Mill for Steel Bars, Rolling process, Setting up and opening your steel rolling Business, Small scale Commercial steel rolling business, Small Scale Steel rolling Projects, Small Start-up Business Project, Start a Rolling Mill Industry, Start steel rolling mill in India, Starting a Steel Business, Starting a Steel rolling Business, Starting Steel Mini Mill, Start-up Business Plan for steel rolling, Startup Project for steel rolling business, Steel and hot rolling Business, Steel Based Profitable Projects, Steel Based Small Scale Industries Projects, Steel business plan, Steel hot rolling process, Steel Industry in India, Steel making and rolling, Steel making Projects, Steel making technology, Steel Making, Steel manufacturing process, Steel mill process, Steel mill, Steel production process, Steel rerolling mill feasibility start up, Steel rolling Industry in India, Steel rolling machine factory, Steel rolling mill industry demand, Steel rolling mill industry overview, Steel rolling mill industry, Steel rolling mill market forecast, Steel rolling mill market growth, Steel rolling mill market, Steel rolling mill size, Steel rolling mill starts production, Steel rolling mill, Steel Rolling Technology, Steelmaking, Steelmaking Processes, Types of rolling mills
The document provides information about Group C's project on LD-2 & Slab Caster. It discusses the three main units - Primary Steel Making (PSM), Secondary Steel Making (SSM), and Slab Caster. PSM involves processes like hot metal charging, oxygen blowing, and tapping. SSM includes processes like sampling, purging, and desulphurization. The Slab Caster continuously casts molten iron into slabs using a mould, ram, and section cooling before slabs are cut and marked. Safety guidelines for working in the area are also provided.
We, K. S. Electromech Pvt. Ltd. are engaged in manufacturing, exporting and trading of Steel Tube Mill Spares Rolls and Stainless Steel Tube Mill Equipment. These products are known for excellent performance and durability.
Ambica Steels Limited Corporate Presentation - AMBICA STEELS LIMITED has made a name for itself in the list of top suppliers of Stainless steels bars, Bright bars, Flat bars, Ingot and billets in India. The supplier company is located in Sahibabad, Uttar Pradesh and is one of the leading sellers of listed products.
Source - https://ambicasteels.com/wp-content/uploads/2018/04/Corporate-Presentation_Ambica-Steels-Limited.pdf
The document describes various types of rolls produced by Beijing Sino Steel Engineering & Equipment Co., Ltd. including cast rolls, forged rolls, and specialty rolls made of materials like alloy steel, adamite, graphite steel, and high speed steel. For each type of roll, the document outlines the production process, mechanical properties, applications, and advantages. Beijing Sino has extensive production facilities and can produce rolls up to 2,000mm in diameter and 80 tons in weight.
An Industrial Visit to Amreli Steels .docxAnas Ahmed
This document provides a summary of the undergraduate third year project report submitted by four mechanical engineering students at NED University. It details their visit to Amreli Steels Limited, the largest steel manufacturer in Pakistan. The report describes Amreli's history and facilities, including their scrap collection process, induction furnaces, continuous casting machine, rolling mill, and quality control measures. It outlines the composition standards for Amreli's rebar products and explains how alloys are added to the molten steel to meet specifications.
The document provides an overview of the history and development of Tata Steel in India from its founding in 1907 up until modern times. It then describes a visit to Tata Steel's Cold Rolling Mill complex, including observations about the cold rolling process, maintenance practices, and electrical systems used. Key developments at Tata Steel include switching to more advanced steelmaking technologies, building new facilities like sinter plants and cold rolling mills, and ongoing improvements to increase efficiency and yields.
This document provides information about Hebei Tianyu High-Tech Metallurgical Casting Co., Ltd (TYMCC), a manufacturer of blast furnace cooling equipment located in China. TYMCC was founded in 1994 and has two production bases that produce cast iron and cast steel cooling equipment. The document outlines TYMCC's production facilities, equipment, quality control processes, product offerings, clientele, and research collaborations. It aims to position TYMCC as a leading provider of blast furnace cooling solutions with a focus on quality, innovation, and customer satisfaction.
We, K. S. Electromech Pvt. Ltd. are engaged in manufacturing, exporting and trading of Steel Tube Mill Spares Rolls and Stainless Steel Tube Mill Equipment. These products are known for excellent performance and durability.
Similar to Complete Rolling Mill & Equipment Manufacturer ---Hani Tech (20)
Ladle furnace metallurgy means that the ladle refining furnace is used to refine the molten steel melted in the primary smelting furnace (electric arc furnace, open hearth furnace and converter), adjust the temperature of molten steel, buffer the process, and meet the requirements of continuous casting and continuous rolling. A ladle furnace is one of the main pieces of equipment for refining outside the furnace.
How Much Is an Electric Arc Furnace.pdfKerri Zhang
The main parts of the electric arc furnace are the roof, furnace (the lower part of the furnace, from which molten metal is collected), electrode and side wall. The roof consists of three holes through which electrodes are inserted. The roof consists of alumina and magnesite chromite bricks. The furnace includes metal and slag. The tilting mechanism is used to pour molten metal into the cradle by moving the furnace. For electrode removal and furnace charging (filling waste metal), a roof retraction mechanism is adopted.
The LF ladle refining furnace is used to refine molten steel from primary furnaces through atmospheric arc heating, argon blowing and stirring, alloy feeding, temperature measurement, and sampling. It consists of a ladle and ladle car, heating device, vacuum and detection system, hydraulic and control systems, gas systems, electrical control system, and high voltage and current circuits. The LF furnace can be combined with an EBT electric furnace to achieve short processes, improve steel quality, and reduce costs. It can be customized based on a client's required capacity, working hours, power supply, raw materials, and other parameters.
Castings are integrally cast in the mold. Its stress distribution is uniform and there is no restriction on the compression direction. The forging is pressed by the force in the same direction, and its internal stress has directionality, so it can only bear the pressure with directionality.
Technical quotation of 8-25mm rebar rolling mill line for your reference. If interested, please contact me.
Email: marketing2@hanrm.com.
Whatsapp & Wechat: +8618392033938
The 1.5T medium frequency furnace is melting equipment commonly used in the foundry industry. Its rated capacity is 1.5T in steel, the melting power is generally 1000kW, and the melting speed is one furnace within 1 hour. The furnace body is tilted by hydraulic pressure or reducer, covering an area of about 10 square meters. The cooling is hsbl cooling tower.
The body of the ladle car is mainly composed of two longitudinal beams and four transverse beams. The longitudinal beams and transverse beams are box structures, which mainly ensure the strength and stiffness of the frame. It is between the two beams of the running rotating device, and a heat insulation layer and a protective cover are set around the transmission device, which effectively avoids the heat radiation of molten steel and steel slag and greatly improves the service life of the transmission device.
ELECTRIC ARC FURNACE AC COMPONENTES.pdfKerri Zhang
The electric arc furnace body is an electric furnace for smelting ore and metal at a high temperature generated by electrode arc. Electric arc furnace is divided into DC electric arc furnace and AC electric arc furnace.
The electric arc furnace body Electric arc furnace is an electric furnace for smelting ore and metal at a high temperature generated by an electrode arc. Electric arc furnace is divided into DC electric arc furnace and AC electric arc furnace.
What are the types of induction furnace?Kerri Zhang
Induction furnaces are commonly used for heating metals in casting, forging, and heat treating. They are classified according to their use, such as foundry melting furnaces for casting or quenching furnaces for heat treating. They are also classified based on the material melted, such as aluminum melting furnaces. Additionally, induction furnaces are classified by their power supply structure, such as single or multiple power supply configurations. The document provides an overview of common induction furnace types and classifications.
Induction furnace is a device that converts AC power to intermediate frequency current to heat metal materials through electromagnetic induction. It has several advantages over traditional furnaces like faster heating, more uniform temperatures, lower energy consumption and reduced pollution. Induction furnaces are used for smelting metals and for heat treatment processes like quenching, tempering and annealing. They provide efficient, clean heating due to generating heat within the workpiece through electromagnetic induction rather than an external flame.
Since 1981 Hani Tech has been producing Cardan shaft(universal joint) assemblies to a high-quality standard and with a large vertical range of products specifically aimed at meeting the requirements of customers.
Low-maintenance cardan shaft universal joint shafts reliably transmit torques of up to 600,000 Nm in the steel factory.
Our Cardan shafts, with swing diameters ranging from 90 to 435 mm transmit mechanical drive power in steel rolling mill plant.
Rebar and Wire rod rolling mill manufacturerKerri Zhang
Hani Tech is devoted to the steel rolling mill machinery industry, we specialized in manufacturing high-speed morgan wire rod mill, high-speed rebar rolling mill, TMT rolling mill, high-speed gearbox, hard-faced gearbox. We also provide complete design for your rolling mill workshop, not only turnkey project but also tailor-made service, and we provide all the parts for roughing rolling mill, intermediate rolling mill process, including pinch roll, all kinds of shears, laying head, all of these crucial parts work etc.
Home security is of paramount importance in today's world, where we rely more on technology, home
security is crucial. Using technology to make homes safer and easier to control from anywhere is
important. Home security is important for the occupant’s safety. In this paper, we came up with a low cost,
AI based model home security system. The system has a user-friendly interface, allowing users to start
model training and face detection with simple keyboard commands. Our goal is to introduce an innovative
home security system using facial recognition technology. Unlike traditional systems, this system trains
and saves images of friends and family members. The system scans this folder to recognize familiar faces
and provides real-time monitoring. If an unfamiliar face is detected, it promptly sends an email alert,
ensuring a proactive response to potential security threats.
Blood finder application project report (1).pdfKamal Acharya
Blood Finder is an emergency time app where a user can search for the blood banks as
well as the registered blood donors around Mumbai. This application also provide an
opportunity for the user of this application to become a registered donor for this user have
to enroll for the donor request from the application itself. If the admin wish to make user
a registered donor, with some of the formalities with the organization it can be done.
Specialization of this application is that the user will not have to register on sign-in for
searching the blood banks and blood donors it can be just done by installing the
application to the mobile.
The purpose of making this application is to save the user’s time for searching blood of
needed blood group during the time of the emergency.
This is an android application developed in Java and XML with the connectivity of
SQLite database. This application will provide most of basic functionality required for an
emergency time application. All the details of Blood banks and Blood donors are stored
in the database i.e. SQLite.
This application allowed the user to get all the information regarding blood banks and
blood donors such as Name, Number, Address, Blood Group, rather than searching it on
the different websites and wasting the precious time. This application is effective and
user friendly.
Height and depth gauge linear metrology.pdfq30122000
Height gauges may also be used to measure the height of an object by using the underside of the scriber as the datum. The datum may be permanently fixed or the height gauge may have provision to adjust the scale, this is done by sliding the scale vertically along the body of the height gauge by turning a fine feed screw at the top of the gauge; then with the scriber set to the same level as the base, the scale can be matched to it. This adjustment allows different scribers or probes to be used, as well as adjusting for any errors in a damaged or resharpened probe.
Build the Next Generation of Apps with the Einstein 1 Platform.
Rejoignez Philippe Ozil pour une session de workshops qui vous guidera à travers les détails de la plateforme Einstein 1, l'importance des données pour la création d'applications d'intelligence artificielle et les différents outils et technologies que Salesforce propose pour vous apporter tous les bénéfices de l'IA.
Software Engineering and Project Management - Introduction, Modeling Concepts...Prakhyath Rai
Introduction, Modeling Concepts and Class Modeling: What is Object orientation? What is OO development? OO Themes; Evidence for usefulness of OO development; OO modeling history. Modeling
as Design technique: Modeling, abstraction, The Three models. Class Modeling: Object and Class Concept, Link and associations concepts, Generalization and Inheritance, A sample class model, Navigation of class models, and UML diagrams
Building the Analysis Models: Requirement Analysis, Analysis Model Approaches, Data modeling Concepts, Object Oriented Analysis, Scenario-Based Modeling, Flow-Oriented Modeling, class Based Modeling, Creating a Behavioral Model.
Digital Twins Computer Networking Paper Presentation.pptxaryanpankaj78
A Digital Twin in computer networking is a virtual representation of a physical network, used to simulate, analyze, and optimize network performance and reliability. It leverages real-time data to enhance network management, predict issues, and improve decision-making processes.
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODELijaia
As digital technology becomes more deeply embedded in power systems, protecting the communication
networks of Smart Grids (SG) has emerged as a critical concern. Distributed Network Protocol 3 (DNP3)
represents a multi-tiered application layer protocol extensively utilized in Supervisory Control and Data
Acquisition (SCADA)-based smart grids to facilitate real-time data gathering and control functionalities.
Robust Intrusion Detection Systems (IDS) are necessary for early threat detection and mitigation because
of the interconnection of these networks, which makes them vulnerable to a variety of cyberattacks. To
solve this issue, this paper develops a hybrid Deep Learning (DL) model specifically designed for intrusion
detection in smart grids. The proposed approach is a combination of the Convolutional Neural Network
(CNN) and the Long-Short-Term Memory algorithms (LSTM). We employed a recent intrusion detection
dataset (DNP3), which focuses on unauthorized commands and Denial of Service (DoS) cyberattacks, to
train and test our model. The results of our experiments show that our CNN-LSTM method is much better
at finding smart grid intrusions than other deep learning algorithms used for classification. In addition,
our proposed approach improves accuracy, precision, recall, and F1 score, achieving a high detection
accuracy rate of 99.50%.
Open Channel Flow: fluid flow with a free surfaceIndrajeet sahu
Open Channel Flow: This topic focuses on fluid flow with a free surface, such as in rivers, canals, and drainage ditches. Key concepts include the classification of flow types (steady vs. unsteady, uniform vs. non-uniform), hydraulic radius, flow resistance, Manning's equation, critical flow conditions, and energy and momentum principles. It also covers flow measurement techniques, gradually varied flow analysis, and the design of open channels. Understanding these principles is vital for effective water resource management and engineering applications.
Complete Rolling Mill & Equipment Manufacturer ---Hani Tech
1. HANI TECH
Design, manufacture and revamp, upgrade
your rolling mill plant according to your
tech requirements.
By Hani Group
2. Hani Tech is a hot rolling mill manufacturing company working
mainly in the area of the bar and wire rod mills, high-speed
wire rod mills, high-speed rebar rolling mills, TMT rolling mills,
flying shear, cold strip rolling mill, reheating furnace, induction
furnace, intermediate frequency furnace, electric arc furnace,
ladle refining furnace, blast furnace, continuous casting
machine.
Hani is the one-stop supplier able to design, manufacture,
install and commission your hot rolling mill plant from A to Z.
Hani Tech
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6. Wire Rod Rolling Mill
Wire rod mills are combined with 10 mills, three φ200
mills, and seven φ150 mills, speed increasing box,
support base, arc coupling, waterproof slot,
waterproof plate, buffer tank, the protective cover,
coupling, piping and guide of wire rod mill.
Through 10 unit rack, the continuous micro-tension
rolling mill will be transported upstream φ17~φ21mm
of a rolling piece, rolling become φ5.5~φ16mm
finished wire rod.
6
9. Bar Rolling Mill Annual Capacity: 30,0000 ∼
50,0000 TPY.
The billet is 150mm *150mm *8000mm continuous
casting billet with a billet weight of 1404 kg.
Rolling Speed: maximum finishing speed of
16 m/s.
Specification: round steel ∅14mm~∅40mm,
ribbed steel ∅12mm~∅40mm.
1
2
3
4
Rebar Rolling Mill
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10. Strip Steel Rolling Mill
4-Hi Rolling Mill 6-Hi Rolling Mill 8-Hi Rolling Mill Sendzimir 20
HighRolling Mill
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11. Strip Steel Rolling Mill
Cold Rolling
Mill
Cold rolling mill is used to roll raw
material thickness ≤ 4 mm, width ≤
800 mm, made of plain carbon
steel, low alloy steel, stainless steel
and non-ferrous metal strip, used
for roughing or roughing mill.
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12. Long Products Rolling Mill
Wire Rod Rolling Mill
Rebar Rolling Mill
Strip Steel Rolling Mill
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14. Continuous Caster
Horizontal Continuous Caster
Simplify the production process.
Bending(arc) Continuous Caster
Improve working conditions, easy to
automate.
Vertical Continuous Caster
Increase the metal yield.
Centrifugal Continuous Caster
Saving energy consumption.
A
B
C
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15. Continuous Casting Process
Continuous casting, also called strand casting,
is the process whereby molten metal is
solidified into a “semi-finished” billet,
bloom, or slab for subsequent rolling in the
finishing mills. Continuous casting is an
energy-saving technique to cast the molten
steel to a section shape or a certain size billet
continuously and continuous casting machine
is the equipment to complete this process.
Continuous
Casting
Machine
Continuous Caster
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16. Continuous
Casting
Process
The continuous casting machine is composed of Middle tank, Crystallizer,
vibration mechanism, dummy bar, secondary cooling channels, straightening
and cutting machine.
Continuous Caster
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18. Electric Arc Furnace
Ladle Refining Furnace
Induction Furnace
Blast Furnace
Using electricity as the fuel source, and utilizes the arc
high temperature produced by electrode and furnace
charge to heat and melts the furnace charge.
Refining the molten steel from the primary melting
furnace, adjusting molten steel temperature, and be a
buffer of the whole process.
Heating the metal materials before shear it in forging,
extruding, rolling field, and also for metal heat
treatment process.
Blast furnace smelting is the continuous production
process of reducing iron ore into pig iron.
Melting
Process
Melting Furnace
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19. Melting Furnace
Electric Arc Furnace
Ladle Refining Furnace
EAF Characteristics:
1. Smelting temperature is flexible to be
controlled;
2. High heat efficiency;
3. Easy to control the chemical composition of
steel;
4. Equipment is simple and shorter
technological process.
Characteristics of LF:
1. Even the molten steel composition and
temperature;
2. Desulfidation, Degassing, deoxidation and
remove non-metallic impurities;
3. Increase production capacity.
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21. Melting Furnace
An induction furnace uses the principle
of electromagnetic induction to heat
metal, which belongs to a kind of non-
contact inductive heating equipment in
metal heating. Because of its fast heating
speed, uniform heating temperature,
energy-saving and environmental
protection, easy operation, less oxidation
loss, and wide application range are
deeply loved by people in the metal
heating industry.
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23. Auxiliary Equipment
Cold Shear
Cold shear is used for cutting head and
cutting tail, accident broken etc.
Gripping Shear
Gripping shear is used for cutting off
the rolled piece and stop further
feeding into the mill once there is an
operation failure.
Flying Shear
Flying shear is behind conveying
guide groove, for cutting head
of rolled piece and emergency
accident.
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24. Cooling Bed
The cooling bed is mainly
used for slow natural
cooling plate line after
rolling. In the structure steel
production line, cooling bed
also has a pre-curved
function to prevent the
merchant steel in the natural
cooling process due to
different quality lead to the
irregular bending.
Auxiliary Equipment
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25. Auxiliary Equipment
The automatic rebar bundling machine
is a kind of automatic packaging
equipment, which integrates machine,
electricity, and liquid. It is specially used
for the collection of finished products in
steel rolling plants (bar and profile) of
the metallurgical industry.
The automatic rebar tying machine has
a low failure rate (less than one
thousandth), long service life of spare
parts and low production and operation
cost.
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27. Spare Parts
The rolling mill roll is an important part of the rolling mill. According to the type of rolling mill, it can be divided into
strip rolling mill, section rolling mill and steel tube rolling mill.
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28. Spare Parts
Since 1981 Hani Tech has been producing
Cardan shaft (universal joint)
assemblies to a high-quality standard and
with a large vertical range of products
specifically aimed at meeting the
requirements of customers.
Low-maintenance cardan shaft universal
joint shafts reliably transmit torques of up
to 600,000 Nm in the steel factory.
Our cardan shafts, with swing diameters
ranging from 90 to 435 mm transmit
mechanical drive power in steel rolling
mill plant.
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29. Tungsten carbide roller ring refers to the roll made from tungsten carbide and cobalt by powder metallurgy.
Tungsten carbide roller rings are available in both integral and combined versions. They have excellent performance,
stable quality, high processing precision, good wear resistance, and high impact resistance.
Spare Parts
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30. Contact Us
If you are interested in any of our products, please feel free to
contact us.
Email: marketing2@hanrm.com(recommended)
WhatsApp & Wechat: +8618392033938
Website: www.hanrm.com; steelrollingmillmachine.com
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