Lit01315 eliminate secondary_ops
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The document discusses how punch press applications can eliminate secondary manufacturing operations, lowering costs and reducing time to delivery. It provides examples of Mate Precision Tooling customers who used techniques like snap locks, threading, tapping, and precutting to assemble, join, position, and finish parts without additional steps away from the punch press. Eliminating secondary operations through innovative punch press applications can increase efficiency and profitability.
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Not locked into any particular process.
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• Allow Labs to make the best selection based on their individual goals and objectives.
• Allow for continuous innovation and for labs to create their own competitive advantages.
• Allow for labs to choose among several material and tooling suppliers for cost efficiency.
Opened Systems:
These are systems that were closed, but ar
จำหน่าย Small part machining tool โดย www.ptsc.co.th
This document provides information on the KM Micro quick-change tooling system from Kennametal for use on automatic lathes and small CNC lathes. It describes the features and benefits of the system, including its compact size, ability to increase tool capacity using flange adapters, and quick tool changes. Tables provide the numbering codes and specifications for the various clamping units, cutting units, collet chucks, and other accessories that make up the KM Micro system.
NC-PerfectPartBrochure
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The document describes the design and fabrication of a semi-automatic mechanical wrench. Key components include an internal combustion engine, gearbox, handle, and box spanner. It is designed to tighten or loosen nuts and bolts mechanically rather than by hand or with pneumatics. The mechanical wrench is self-operated, portable, and can be used without assistance to work on vehicles. It was developed using a product development process and aims to make nut and bolt tightening easier, faster, and more productive than conventional wrenches. Testing shows the wrench works satisfactorily and is more economical and user-friendly than other options.
Design and Manufacturing of Lathe Tool Post Grinding Attachment
The document describes the design and manufacturing of a lathe tool post grinding attachment. The attachment can be mounted on a lathe machine to allow grinding operations, reducing manufacturing time and costs compared to conventional grinding processes. It was designed to achieve grinding speeds up to 3,500 RPM for external grinding and 12,000 RPM for internal grinding. The main components include a spindle shaft, quill, covers, and base plate that attaches to the lathe tool post. The design was modeled in Catia software and components were selected based on calculations from spindle design literature. The attachment aims to improve accuracy, reduce costs and worker safety compared to moving workpieces between machines for additional operations.
IRJET- Design of Angular Way Drilling Machine
This document describes the design of an angular way drilling machine. It includes 3 key points:
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Kbx presentation stampings
KBX Engineering provides tooling design, manufacturing, and program management services. They work with tooling suppliers in Asia to design and build stamping dies and molds for industries such as automotive, appliance, and electronics. KBX handles project management, engineering support in both North America and China, and ensures projects are completed on time and on budget. Customers are encouraged to visit KBX's suppliers in Asia to see their facilities and capabilities.
Laser marking MACHINE
We are established with laser technology and advanced Laser Systems to translate even the more technical and precision required jobs into varies industries. Our facility combined with our expertise, Gives us the opportunity to MARK on any kind of material. VISION Embesoft solution manufacturers laser marking engraving system and also provide laser marking engraving job work in Ahmedabad, Rajkot, Jamnagar, Surat, Gujarat, India.
Applications:
Variable data can be marked (serial number, date, time)
Fast process between the artwork and marking process (i.e. film or die or punch to be developed.
Inscription is virtually permanent and forgery Proof.
Environmentally Friendly as no solvents or chemical required
Modeling and Manufacturing of an Aerospace Component by Single Point Incremen...
The document describes modeling and manufacturing an aerospace component using single point incremental forming process. It discusses modeling the component and fixture in Solidworks. A static structural analysis was performed in ANSYS to study stresses and deformations on the fixture under different forming loads. The component was then manufactured using a CNC milling machine with a hemispherical forming tool following the tool trajectories from the CAD model. Analysis of stresses, strains, and deformations helped understand how process parameters affect shape accuracy in single point incremental forming.
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The document discusses various bending applications and tools from Mate Precision Tooling, including EasyBend, EasySnap, and VariBend tools. EasyBend tools allow bending metal sheets manually without a press brake for shipping in a flat condition. EasySnap tools enable short bends on a press brake and leave no burrs. VariBend tools provide bending solutions that involve non-parallel bending operations. The overall document promotes Mate Precision Tooling's bending application tools and solutions.
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This document discusses cluster tool applications for sheet metal working. It provides examples of different types of cluster tools including solid style and insert style cluster tools. Cluster tools guarantee exact center-to-center positions for punching holes and other operations. Examples shown include complex cluster tools for coil pressing, perforating sheets with various hole patterns, combining punching and other operations in a single cluster tool, and fully guided cluster tools that eliminate the risk of breaking punch tips.
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The document discusses various embossing and marking applications that can be done using Mate Precision Tooling products and services. It describes different types of embossing that can be done like cold forged embossing to guarantee readability after painting. It also discusses flexible marking and scribing solutions, sequential numbering, alpha-numeric stamping with replaceable character inserts, and special solutions for extrusions and embossing. The overall goal is to provide sheet metal professionals around the world with high-quality precision tooling and services.
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This document provides summaries of various assembly solutions from Mate Precision Tooling, including:
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Lit01315 eliminate secondary_ops
- 1. Eliminating Secondary Operations © Mate Precision Tooling Inc. All rights reserved. FOR YOUR INSPIRATION
- 2. FOR YOUR INSPIRATION! Many fabricating jobs go beyond just manufacturing parts; these jobs often require: • Joining or positioning of parts • Other operations For joining or positioning of parts, fabricators typically use fasteners or welds. Other operations require steps away from the punch press. While effective, they add secondary operations and material costs to the job. Many of these operations can be done using the punch press. Applications are available that lower manufacturing costs and speed time to delivery. This folio shows actual customer solutions developed by Mate that eliminated secondary operations. We hope they inspire you to do more with your punch press. © Mate Precision Tooling Inc. All rights reserved. 2
- 3. Assembly Solutions Mate SnapLock™ Mate HexLock™ Quick and secured assembly, eliminating secondary operations © Mate Precision Tooling Inc. All rights reserved. 3
- 4. Assembly Solution with Reinforced SnapLock © Mate Precision Tooling Inc. All rights reserved. 4
- 5. Assembly Solutions Etch# 1110-0852 double feature B-station Etch# 1110-0853 special pre-pierce [Q05] Special application to assemble parts together © Mate Precision Tooling Inc. All rights reserved. 5
- 6. Assembly Solution with Double Lance and Form © Mate Precision Tooling Inc. All rights reserved. 6
- 7. Deburring Applications 1. Rollerball Deburr® 2. Straight Line Deburr Eliminate secondary deburring operations © Mate Precision Tooling Inc. All rights reserved. 7
- 8. Assembly Solution (Etch# 03158028) © Mate Precision Tooling Inc. All rights reserved. 8
- 9. Assembly Solution with SnapLock and Lance and Form in One © Mate Precision Tooling Inc. All rights reserved. 9
- 10. Hinge Tool Make your hinges integral with the part Tool 1 – step 1 Tool 1 – step 2 Tool 2 – step 3 © Mate Precision Tooling Inc. All rights reserved. 10
- 11. Positioning Centerpoint helps exact positioning of thread studs for welding © Mate Precision Tooling Inc. All rights reserved. 11
- 12. Precut areas to facilitate assembly © Mate Precision Tooling Inc. All rights reserved. 12 Scoring Solutions
- 13. © Mate Precision Tooling Inc. All rights reserved. 13 Precut areas for secondary operations with Mate Sheetmarker® Scoring Solutions
- 14. Tapping Operations EasyTap™ drop-in tapping tool (up to M8) uses standard taps. © Mate Precision Tooling Inc. All rights reserved. 14
- 15. © 2016 Mate Precision Tooling Inc. All rights reserved. 15 Join two pieces of metal with standard bolts when the thread pitch is greater than the material thickness. Hybrid Threadform
- 16. © 2016 Mate Precision Tooling Inc. All rights reserved. 16 Hybrid Threadform Join two pieces of metal with standard bolts when the thread pitch is greater than the material thickness.
- 17. © 2016 Mate Precision Tooling Inc. All rights reserved. 17 Hybrid Threadform Threadform application on electrical cabinets
- 18. © 2016 Mate Precision Tooling Inc. All rights reserved. 18 Threadform applicatio on side of sheet Threadform
- 19. © 2016 Mate Precision Tooling Inc. All rights reserved. 19 Threadform Threadform application with special screws, with pre-pierce
- 20. © Mate Precision Tooling Inc. All rights reserved. LIT01315